KR100752027B1 - A production way of an irregular reflection dragon stick - Google Patents

A production way of an irregular reflection dragon stick Download PDF

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Publication number
KR100752027B1
KR100752027B1 KR1020060073541A KR20060073541A KR100752027B1 KR 100752027 B1 KR100752027 B1 KR 100752027B1 KR 1020060073541 A KR1020060073541 A KR 1020060073541A KR 20060073541 A KR20060073541 A KR 20060073541A KR 100752027 B1 KR100752027 B1 KR 100752027B1
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South Korea
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product
glass
manufacturing
nozzle
wire mesh
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KR1020060073541A
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Korean (ko)
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강윤석
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강윤석
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    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00—Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06—Forming glass sheets
    • C03B17/061—Forming glass sheets by lateral drawing or extrusion
    • C03B17/062—Forming glass sheets by lateral drawing or extrusion combined with flowing onto a solid or gaseous support from which the sheet is drawn
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B7/00—Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
    • C03B7/22—Gathering-devices in the form of rods or pipes
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B21/00—Severing glass sheets, tubes or rods while still plastic
    • C03B21/02—Severing glass sheets, tubes or rods while still plastic by cutting
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B27/00—Tempering or quenching glass products
    • C03B27/012—Tempering or quenching glass products by heat treatment, e.g. for crystallisation; Heat treatment of glass products before tempering by cooling
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C4/00—Compositions for glass with special properties
    • C03C4/02—Compositions for glass with special properties for coloured glass
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57—Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Surface Treatment Of Glass (AREA)

Abstract

A method for manufacturing a stick for diffuse reflection is provided to obtain a glass or resin stick having a concave pattern causing scattering or reflection of light via a simple process. A method for manufacturing a stick(10) for diffuse reflection comprises the steps of: providing a nozzle having a predetermined size to the bottom of a melting furnace having a temperature of 1400 deg.C or higher; forcing the molten glass flowing down through the nozzle to be cooled by a plurality of blower fans while conveying the molten glass downwardly by way of a conveying belt formed of a screen iron net; and cutting the cooled glass product in a predetermined size and heat treating the product at 800-1,000 deg.C to provide a homogenized product.

Description

난반사용 막대의 제조방법{A production way of an irregular reflection dragon stick}A production way of an irregular reflection dragon stick}

도 1은 본 발명의 제품을 생산. 실시하는 전체적인 개략도.1 is a product of the present invention. Overall schematic implementation.

도 2는 본 발명의 제품을 나타내는 확대 단면도.2 is an enlarged cross-sectional view showing a product of the present invention.

도 3은 본 발명의 제품 저면을 도시한 부분도.Figure 3 is a partial view showing the bottom of the product of the present invention.

도 4는 본 발명의 다른 실시예를 도시한 예시도.4 is an exemplary view showing another embodiment of the present invention.

<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>

1. 용융로 2. 노즐 3. 이송밸트 4. 송풍팬1. Melting Furnace 2. Nozzle 3. Transfer Belt 4. Blower Fan

5. 유리물 6. 열처리로 10. 난반사용 막대5. Glass Water 6. Heat Treatment Furnace 10. Diffuse Rod

11. 평면 12. 요홈11.Flat 12. Groove

본 발명은 인테리어 장식 및 조명등 또는 조명용 광고물에 적용되거나 사용할 수 있는 난반사용 막대의 제조방법에 관한 것으로, 더욱 상세하게는 유리막대 또는 투명 합성수지 막대에 빛의 반사를 유도하거나 산란시킬 수 있는 요홈 형상을 갖는 무늬모양의 막대를 성형함과 동시에 다양한 무늬모양을 성형할 수 있는 제조방법에 관한 것이다.The present invention relates to a method of manufacturing a diffuser rod that can be applied to or used in interior decoration and lighting or lighting advertisement, and more particularly, a groove shape capable of inducing or scattering light reflection on a glass rod or transparent synthetic resin rod. The present invention relates to a manufacturing method capable of molding various patterns at the same time as forming a patterned rod having a shape.

일반적으로 인테리어 장식품 또는 조명에 사용되는 장식품은 다양한 종류가 있고 이들의 장식품에는 시각적 미려함을 제공하기 위하여 제품에 입체감을 주거나 외형을 변형하는 것이 통상의 것이며, 빛의 반사 또는 산란을 목적으로 사용되기도 한다.In general, there are various kinds of ornaments used for interior ornaments or lighting, and it is common to give a three-dimensional effect to the product or to modify the appearance of the ornaments in order to provide visual beauty, and may also be used for reflection or scattering of light. .

이와 같이 장식품의 외관을 미려하게 하고 입체감을 주고자 사용되는 방법으로는 투명한 유리재질 또는 합성수지재가 널리 이용되며, 필요에 따라 불투명하거나 색상이 있는 제품을 사용하기도 한다. 또한 평판을 이용할 경우에는 금형에 의한 무늬모양을 성형하여 빛을 유도하기도 하였으나, 막대와 같은 봉 형상으로 제작되는 경우에는 별도의 가공을 통하여 입체감을 가지는 다각의 가공 공정이 필연적으로 필요하였으며, 이로 인하여 제품가격이 상승되는 문제점이 있었다.As such, a transparent glass material or a synthetic resin material is widely used as a method to beautify the appearance of the ornament and give a three-dimensional appearance, and an opaque or colored product may be used as necessary. In addition, in the case of using a flat plate, the shape of a pattern by a mold was induced to induce light. However, when a rod-like rod was manufactured, a multi-dimensional processing process having a three-dimensional effect through a separate process was inevitably required. There was a problem that the product price rises.

따라서, 본 발명은 간단하면서도 빛의 산란 또는 반사를 유도하는 요홈의 무늬모양을 갖는 유리막대 및 합성수지재의 장식품 막대를 제공하고자 하는 목적을 갖는 것으로, 일정 크기의 노즐을 갖는 용융로에서 흘러내리는 유리물을 스크린 철망으로 구성된 이송밸트에 안착되도록 구성하고 적당한 온도로 냉각하여 절단함으로서 소정의 크기로 구성되는 제품을 완성하고, 완성된 제품을 열처리로에서 재가열하여 제품의 균일화를 갖도록 하는 제조방법을 제공하고자 하는 것이다.Accordingly, the present invention is to provide a glass rod having a pattern of grooves to induce light scattering or reflection and a decorative rod of a synthetic resin material, which is simple and provides a glass material flowing in a melting furnace having a nozzle of a predetermined size. To provide a manufacturing method that is configured to be seated on a transfer belt consisting of a screen wire mesh and cooled to an appropriate temperature to cut a product consisting of a predetermined size, and to re-heat the finished product in a heat treatment furnace to have a uniform product will be.

또한 본 발명의 다른 실시예의 하나로 유리제품과 같은 투명성과 빛의 투과성을 갖는 합성수지 계열의 제품도 포함하고자 한다.In addition, one embodiment of the present invention is to include a synthetic resin-based product having a transparency and light transmittance, such as glass products.

상기 본 발명의 목적 달성을 위한 실시예를 첨부된 도면에 의하여 상세히 설명하면 다음과 같다.When described in detail by the accompanying drawings an embodiment for achieving the object of the present invention is as follows.

또한, 본 실시예는 본 발 명의 권리범위를 한정하는 것은 아니고 단지 예시로 제시된 것이며, 그 기술적 요지를 이탈하지 않는 범위내에서 다양한 변경이 가능하다.In addition, the present embodiment is not intended to limit the scope of the present invention, but is presented by way of example only, various modifications may be made without departing from the technical gist of the present invention.

도 1은 본 발명의 제품을 생산. 실시하는 전체적인 개략도이며, 도 2는 본 발명의 제품을 나타내는 확대 단면도이고, 도 3은 본 발명의 제품 저면을 도시한 부분도이며, 도 4는 본 발명의 다른 실시예에 의한 다양한 제품을 나타내는 도면이다.1 is a product of the present invention. Figure 2 is an enlarged cross-sectional view showing a product of the present invention, Figure 3 is a partial view showing the bottom of the product of the present invention, Figure 4 is a view showing a variety of products according to another embodiment of the present invention to be.

도면에서 도시한 바와 같이, 유리가 녹아서 물과 같이 흘러내릴 수 있는 상태의 용융점 1,400℃이상의 온도를 갖는 용융로(1)의 저면으로 일정한 크기를 갖는 노즐(2)이 구성되어 노즐의 크기에 따라 희망하는 두께의 크기를 얻을 수 있도록 구성된다. 상기 노즐(2)에서 흘러내리는 유리물(5)은 스크린 철망으로 짜여져 구성된 이송밸트(3)를 타고 이송되면서 다수의 송풍팬(4)에 의하여 강제 냉각되어 유리물(5)이 스크린 철망 사이로 흘러내리지 않을 정도의 시간에 굳혀져 스크린 철망 사이 사이에 유리물(5)이 눌러지듯이 굳혀져 스크린 철망과 대응되는 무늬모양이 성형되는 것이다. 또한 유리물(5)은 노즐(2)에서 흘러내리면서 자연냉각됨과 아울 러 송풍팬(4)에 의하여 강제 냉각되므로 상면은 반원형의 둥근모양을 가지며, 하면은 스크린 철망에 받쳐져 편편한 면(11)을 가지며 스크린 철망과 대응되는 오목한 요홈(12)의 무늬모양을 가지게 되는 것이다.As shown in the figure, a nozzle 2 having a constant size is formed at the bottom of the melting furnace 1 having a temperature of melting point 1,400 ° C. or more in a state in which glass can melt and flow down like water, and thus, depending on the size of the nozzle, It is configured to obtain the size of the thickness. The glass 5 flowing down from the nozzle 2 is forcibly cooled by a plurality of blower fans 4 while being transported through a transfer belt 3 composed of screen wire mesh, so that the glass 5 flows between screen meshes. It hardens at such a time that it does not fall, and it hardens like the glass material 5 is pressed between screen wire meshes, and the pattern shape corresponding to the screen wire mesh is shape | molded. In addition, the glass 5 is naturally cooled while flowing down from the nozzle 2 and forcedly cooled by the blower fan 4, so that the upper surface has a semicircular round shape, and the lower surface is supported by the screen wire mesh and is flattened. ) And have a pattern of concave grooves 12 corresponding to the screen wire mesh.

한편, 상기와 같이 굳혀진 유리물(5)의 제품을 일정 크기로 절단하여 800 ~ 1,000℃ 온도를 갖는 열처리로에 서서히 재가열되고 천천히 식혀지도록 하므로서 균일화된 제품(10)을 얻을 수 있다. On the other hand, it is possible to obtain a uniform product 10 by cutting the product of the glass material 5 hardened as described above to a predetermined size to gradually reheat and slowly cool to a heat treatment furnace having a temperature of 800 ~ 1,000 ℃.

또한 본 발명은 상기한 방법에서 유리물(5)을 노즐(2)에서 흘러내릴 때에 송풍팬(4)에 의한 냉각속도를 달리하여 상면 반원형의 둥근모양과, 하면의 스크린 철망에 받쳐져 편편한 면(11)을 가지며 스크린 철망과 대응되는 오목한 요홈(12)의 무늬모양을 가지게 되는 모양의 변화를 가져갈 수도 있는 것이다. 예를들면, 식히는 냉각속도를 늦추며 납작한 모양의 편편한 모양을 갖는 막대를 얻을 수 있을 것이며, 냉각속도를 빠르게 하면 정원에 가까운 타원형의 모양을 얻을 수 있을 것입니다. 이는 용융로에서 녹아 있는 유리물이 흘러내리면서 냉각되는 속도에 비례하여 굳어지는 모양이 다르게 작용 되는 효과를 갖는 것이기 때문입니다. In addition, the present invention, in the above-described method, when the glass 5 flows down from the nozzle 2, the cooling speed by the blowing fan 4 is varied so that the upper surface semicircular round shape and the lower screen screen mesh are supported by the flat screen. It may have a change in the shape having a pattern of the concave groove 12 corresponding to the screen wire mesh (11). For example, chilling will slow down the cooling rate and give you a flat, flat-shaped bar, and faster cooling will give you an oval shape close to the garden. This is because the melted glass in the smelter flows down in proportion to the rate at which it cools down.

또한, 본 발명은 다양한 색상을 가지는 제품(10)을 얻기 위하여 1,400℃이상의 온도를 갖는 용융로에서 다양한 색상 표현을 위하여 다양한 안료를 선택하여 유리재료와 함께 첨가시키어 용융함으로서 제품의 색상 변화를 가질 수 있는 효과도 있는 것입니다.In addition, the present invention in order to obtain a product 10 having a variety of colors in the melting furnace having a temperature of 1,400 ℃ or more in order to express a variety of colors to add a variety of pigments with the glass material can be melted by having a color change of the product It is also effective.

또한, 본 발명은 유리물(5)이 스크린 철망으로 짜여져 구성된 이송밸트(3)를 타고 이송되면서, 스크린 철망의 모양에 따라 빛의 반사를 유도하는 오목한 요홈(12)의 무늬모양이 표현되는 것이므로, 스크린 철망이 다양한 무늬모양으로 짜여짐에 따라 제품(10)의 요홈(12)이 변화되는 무늬모양을 갖는 효과도 있습니다.In addition, the present invention is because the glass 5 is conveyed on the transfer belt (3) composed of a screen wire mesh woven, so that the pattern of the concave groove 12 to induce the reflection of light according to the shape of the screen wire mesh is expressed As the screen wire mesh is woven into various patterns, the grooves 12 of the product 10 are also changed.

한편, 본 발명의 다른 실시예로서는 유리재와 같이 투명성과 빛의 반사가 잘 이루어지는 아크릴과 같은 계열의 합성수지재로도 실시가 가능한 것이다.On the other hand, as another embodiment of the present invention can be carried out with a synthetic resin material of the series such as acrylic, such as a glass material, transparency and light is well reflected.

다만 재료에 따라 그 용융점이 다른 것이므로 선택된 합성수지재의 용융점에 맞게 용융로의 온도를 제어하거나 냉각하는 온도를 알맞게 변형하면 동일한 효과와 장점을 가지는 제품을 생산할 수 있을 것이다.However, since the melting point is different depending on the material, controlling the temperature of the melting furnace according to the melting point of the selected synthetic resin material or modifying the cooling temperature appropriately will produce a product having the same effects and advantages.

이와 같은 본 발명은 각종 인테리어 장식품에도 활용할 수 있으며, 특히 간접조명을 위한 장식품에 덧 붙혀서 빛의 산란에 따른 미적효과를 최대한 부여할 수도 있을 것입니다. 또한 필요에 따라서는 완성된 제품에 열을 가하여 구부리거나 휘어지게 함으로서 그 활용가치를 높일 수 있는 장점을 가지게 될 것입니다.The present invention can also be utilized in various interior ornaments, and in particular, it can be added to the ornaments for indirect lighting to give the maximum aesthetic effect of light scattering. In addition, if necessary, the finished product can be heated and bent or bent to increase its utility value.

이상과 같은 본 발명은 저렴한 비용으로 다양한 제품을 다량으로 생산할 수 있어 인테리어 장식품은 물론 조명용 갓 또는 조명을 사용하는 광고물에 부착하여 다양한 빛의 산란을 일으켜 보는 사람들로 하여금 신비감을 가질 수 있는 효과와 더불어 다양한 색상의 연출도 가능하므로 제품의 미적효과를 최대한 부여할 수 있는 장점을 가지는 것이다.The present invention as described above can produce a large amount of a variety of products at a low cost, as well as interior ornaments, as well as lighting lamps or advertisements that use lighting to produce a variety of light scattering effect and people who have a mystery and In addition, it is possible to produce a variety of colors have the advantage that can give the product aesthetic effect to the maximum.

Claims (5)

1,400℃이상의 온도를 갖는 용융로의 저면으로 일정한 크기를 갖는 노즐이 구성되고;A nozzle having a constant size is formed at the bottom of the melting furnace having a temperature of 1,400 ° C. or higher; 상기 노즐에서 흘러내리는 유리물이 하측의 스크린 철망으로 구성된 이송밸트를 타고 이송되면서 다수의 송풍팬에 의하여 강제 냉각되며;The glass water flowing down from the nozzle is forcedly cooled by a plurality of blower fans while being transported on a transport belt composed of a lower screen wire mesh; 상기 강제 냉각된 유리물의 제품을 일정 크기로 절단하여 800 ~ 1,000℃ 온도를 갖는 열처리로를 걸쳐서 균일화된 제품을 얻을 수 있는 난반사용 막대의 제조방법.The method of manufacturing a diffuser rod that can be obtained by uniformly cutting the product of the forced-cooled glass to a predetermined size over a heat treatment furnace having a temperature of 800 ~ 1,000 ℃. 제 1 항에 있어서,The method of claim 1, 상기 유리물은 노즐에서 흘러내리면서 자연냉각됨과 아울러 송풍팬에 의하여 강제 냉각되어 상면은 반원형의 둥근모양을 가지고, 하면은 스크린 철망에 받쳐져 편편한 면(11)을 가지며 스크린 철망과 대응되는 오목한 요홈(12)의 무늬모양이 형성되는 것을 특징으로 하는 난반사용 막대의 제조방법.The glass water is naturally cooled while flowing down from the nozzle and forcedly cooled by a blowing fan so that the upper surface has a semi-circular round shape, and the lower surface is supported by the screen wire mesh to have a flat surface 11 and corresponds to the screen wire mesh. Method for producing a diffuser for use, characterized in that the pattern of the pattern (12) is formed. 제 1 항에 있어서,The method of claim 1, 상기 유리물은 1,400℃이상의 온도를 갖는 용융로에서 색상 표현을 위한 안료가 첨가되어 함께 용융되는 것을 특징으로 하는 난반사용 막대의 제조방법.The glass material is a method of manufacturing a diffuser rod, characterized in that the addition of the pigment for the color representation in the melting furnace having a temperature of more than 1,400 ℃. 제 2 항에 있어서,The method of claim 2, 스크린 철망의 모양에 따라 빛의 반사를 유도하는 오목한 요홈(12)의 무늬모양이 다양하게 형성됨을 특징으로 하는 난반사용 막대의 제조방법.Method of manufacturing a diffuser rod, characterized in that the pattern of the concave groove (12) to induce the reflection of light depending on the shape of the screen wire mesh is formed in various ways. 제 2 항에 있어서, The method of claim 2, 제품(10)의 재료가 아크릴과 같은 합성수지재로서 투명성과 빛의 산란성이 양호한 제품군으로 이루어지는 것을 특징으로 하는 난반사용 막대의 제조방법.A method of manufacturing a diffuser rod, characterized in that the material of the product (10) is a synthetic resin material such as acryl and has a good transparency and light scattering properties.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5997544A (en) 1982-11-24 1984-06-05 Masayuki Yamamoto Manufacture of glass mosaic
JPH01153545A (en) * 1987-10-05 1989-06-15 Hoi Chun Shan Rainbow-producing material of industrial scale and method for manufacture of rainbow-producing body
US6796146B2 (en) 2000-06-02 2004-09-28 Guardian Industries Corp. Method for manufacturing patterned glass products
KR100490317B1 (en) 1996-11-13 2005-05-17 코닝 인코포레이티드 Method for forming an internally channeled glass article

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5997544A (en) 1982-11-24 1984-06-05 Masayuki Yamamoto Manufacture of glass mosaic
JPH01153545A (en) * 1987-10-05 1989-06-15 Hoi Chun Shan Rainbow-producing material of industrial scale and method for manufacture of rainbow-producing body
KR100490317B1 (en) 1996-11-13 2005-05-17 코닝 인코포레이티드 Method for forming an internally channeled glass article
US6796146B2 (en) 2000-06-02 2004-09-28 Guardian Industries Corp. Method for manufacturing patterned glass products

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