KR100710865B1 - Method for preparing double conjugated moisture-permeable waterproof fabrics having excellent resistance to waterpressure - Google Patents

Method for preparing double conjugated moisture-permeable waterproof fabrics having excellent resistance to waterpressure Download PDF

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KR100710865B1
KR100710865B1 KR1020060036132A KR20060036132A KR100710865B1 KR 100710865 B1 KR100710865 B1 KR 100710865B1 KR 1020060036132 A KR1020060036132 A KR 1020060036132A KR 20060036132 A KR20060036132 A KR 20060036132A KR 100710865 B1 KR100710865 B1 KR 100710865B1
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moisture
fabric
adhesive
weight
parts
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최진석
남상철
김남호
정양기
양태화
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주식회사 동성화학
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/395Isocyanates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00Producing multi-layer textile fabrics
    • D06M17/04Producing multi-layer textile fabrics by applying synthetic resins as adhesives
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/34Polyamides
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/10Repellency against liquids
    • D06M2200/12Hydrophobic properties
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/02Moisture-responsive characteristics
    • D10B2401/021Moisture-responsive characteristics hydrophobic

Abstract

본 발명은 내수압이 우수한 이중 복합 투습 방수직물의 제조방법에 관한 것으로, 더욱 자세하게는 (a) 카렌다링 가공된 합성 직물상에 습식용 폴리우레탄 수지 조성물을 균일하게 도포한 다음, 응고, 수세 및 건조하여 미세 다공형의 습식 코팅층을 형성하는 단계; (b) 상기 형성된 습식 코팅층 표면에 접착제를 점 또는 전면 도포 형태로 도포한 다음, 균일한 두께의 친수성 무공형 투습 필름층을 합포하는 단계; 및 (c) 상기 합포된 친수성 무공형 투습 필름층 표면에 접착제를 점 또는 전면 도포 형태로 도포한 다음, 합성 직물을 합포하고 숙성 및 경화하여 이중 복합 투습 방수직물을 수득하는 단계를 포함하는 것을 특징으로 하는 이중 복합 투습 방수직물의 제조방법에 관한 것이다.The present invention relates to a method for producing a double composite moisture-permeable waterproof fabric having excellent water pressure, and more particularly, (a) uniformly applying a wet polyurethane resin composition on a calendered synthetic fabric, and then solidifying, washing and drying. To form a microporous wet coating layer; (b) applying an adhesive to the surface of the formed wet coating layer in the form of a dot or front coating, and then laminating a hydrophilic non-porous moisture-permeable film layer of uniform thickness; And (c) applying an adhesive to the surface of the combined hydrophilic non-porous moisture-permeable film layer in the form of a dot or a front coating, then combining, aging and curing the synthetic fabric to obtain a double composite moisture-permeable waterproof fabric. It relates to a method for producing a double composite moisture-permeable waterproof fabric.

본 발명에 따르면, 폴리우레탄 소재를 사용한 종래의 투습방수직물 제조에서 사용되고 있는 습식법 및 건식법의 장점을 동시에 갖춘 미세 다공층 및 무공형 필름의 이중복합 구조를 형성하여, 균일한 두께의 친수성 투습 필름층에 의하여 습식 코팅층이 보호됨으로써 세탁 및 반복 착용에 따른 내수압 저하현상이 개선되고 내구성이 우수한 직물을 제조하는 것이 가능하다.According to the present invention, a hydrophilic moisture-permeable film layer having a uniform thickness is formed by forming a double-composite structure of a microporous layer and a non-porous film simultaneously having the advantages of the wet method and the dry method, which are used in the conventional moisture-permeable textile fabric using a polyurethane material. By the wet coating layer is protected by it, it is possible to improve the water pressure drop phenomenon due to washing and repeated wearing and to manufacture a fabric excellent in durability.

투습방수 직물, 내수압, 투습도 Waterproof fabric, water resistance, moisture permeability

Description

내수압이 우수한 이중 복합 투습 방수직물의 제조방법{Method for Preparing Double Conjugated Moisture-permeable Waterproof Fabrics Having Excellent Resistance to Waterpressure}Method for Preparing Double Conjugated Moisture-permeable Waterproof Fabrics Having Excellent Resistance to Waterpressure

도 1은 본 발명에 따른 이중복합 투습방수 직물의 단면을 확대한 현미경 사진이다(A: 합성직물; B: 습식 다공 코팅층; C: 합포용 접착제층; D: 친수성 무공형 투습 필름층; E: 합포용 접착제층; 및 F: 합성직물).1 is an enlarged photomicrograph of a cross-section of a double-composite moisture-permeable fabric according to the present invention (A: synthetic fabric; B: wet porous coating layer; C: adhesive layer for hydrophilic; D: hydrophilic non-porous moisture-permeable film layer; E: Adhesive layer for fabric; and F: synthetic fabric).

본 발명은 내수압이 우수한 이중 복합 투습 방수직물의 제조방법에 관한 것으로, 더욱 자세하게는 (a) 카렌다링 가공된 합성 직물(A)상에 습식용 폴리우레탄 수지 조성물을 균일하게 도포한 다음, 응고, 수세 및 건조하여 미세 다공형의 습식 코팅층(B)을 형성하는 단계; (b) 상기 형성된 습식 코팅층 표면에 접착제(C)를 점 또는 전면 도포 형태로 도포한 다음, 균일한 두께의 친수성 무공형 투습 필름층(D)을 합포하는 단계; 및 (c) 상기 합포된 친수성 무공형 투습 필름층 표면에 접착제 (E)를 점 또는 전면 도포 형태로 도포한 다음, 합성 직물(F)을 합포하고 숙성 및 경화하여 이중 복합 투습 방수직물을 수득하는 단계를 포함하는 것을 특징으로 하는 이중 복합 투습 방수직물의 제조방법에 관한 것이다. The present invention relates to a method for producing a double composite moisture-permeable waterproof fabric having excellent water pressure, and more particularly, (a) uniformly applying a wet polyurethane resin composition onto a calendared synthetic fabric (A), and then solidifying, Washing and drying to form a microporous wet coating layer (B); (b) applying an adhesive (C) on the surface of the formed wet coating layer in the form of a dot or a front coating, and then laminating a hydrophilic non-porous moisture-permeable film layer (D) having a uniform thickness; And (c) applying the adhesive (E) to the surface of the combined hydrophilic non-porous moisture-permeable film layer in the form of a dot or a front coating, and then synthesizing and curing the synthetic fabric (F) to obtain a double composite moisture-permeable waterproof fabric. It relates to a method for producing a double composite moisture-permeable waterproof fabric comprising the step.

투습방수 직물의 제조에 관한 종래 기술로써, 습식응고 폴리우레탄막을 포백표면에 보유하는 고내수압 고투습성 방수시이트에 관한 대한민국등록특허 제10-0295274호 "고내수압고투습성 방수시이트 및 그 제조방법", 투습성을 향상시키기 위해 염화나트륨을 분산시킨 폴리우레탄을 이용하여 건식코팅하고, 따뜻한 물로 무기염을 녹여내서 미세한 기공을 형성시켜 내수압과 투습도 양쪽 모두를 향상시킨 투습방수 직물의 제조에 관한 대한민국등록특허 제10-0478129호 "투습방수 직물의 제조방법"이 있으나, 단일층의 투습 방수직물에 관한 것이고, 그 외에도 대한민국등록특허 제10-0103957호 "투습성방수포 및 그 제조방법", 대한민국등록특허 제10-0067967호 "투습성방수시이트물질및그제조방법", 대한민국등록특허 제10-0034454호 "보온성및내구성이우수한투습방수포의제조방법", 대한민국등록특허 제10-0025059호 "투습성방수포의제조방법" 및 대한민국등록특허 제10-0023785호 "투습성방수포의제조방법" 등 당해 기술분야에서 다수의 등록특허가 존재하지만, 이중 복합 투습 방수직물에 제조에 관한 연구는 활발하지 않았다. As a conventional technique for manufacturing a moisture-permeable waterproof fabric, Korean Patent No. 10-0295274 "Highly water-resistant high-moisture-permeable waterproof sheet and its manufacturing method" for a high-water pressure-high moisture-permeable waterproof sheet having a wet coagulated polyurethane film on the fabric surface. In order to improve moisture permeability, dry coating was performed using polyurethane dispersed with sodium chloride, and the inorganic salts were dissolved in warm water to form fine pores, thereby improving moisture resistance and moisture permeability. -0478129 "Method of manufacturing moisture-permeable waterproof fabric", but relates to a single-layer water-permeable waterproof fabric, in addition to the Republic of Korea Patent No. 10-0103957 "Water-permeable waterproof fabric and its manufacturing method", Republic of Korea Patent No. 10-0067967 No. "Water-permeable waterproof sheet material and its manufacturing method", Republic of Korea Patent No. 10-0034454 "Excellent moisture-proofing and moisture resistance There are a number of registered patents in the art such as fabrication method of fabric ", Korean Patent No. 10-0025059," Method for manufacturing breathable waterproof fabric, "and Korean Patent No. 10-0023785," Method for manufacturing breathable waterproof fabric. " There is little research on the manufacture of composite breathable waterproof fabrics.

또한, 폴리우레탄을 소재로 한 투습 방수 직물을 제조하는 종래의 기술로는 폴리우레탄과 유기용제인 디메틸포름아마이드를 혼합하여 제조한 수지를 직물 상에 일정한 두께로 도포한 후 물속에서 응고시키는 과정에서 발생하는 연속적인 미세한 기공을 갖는 폴리우레탄 필름층이 투습성 및 내수압을 동시에 갖도록 하는 습식공 법이 있다.In addition, a conventional technique for manufacturing a moisture-permeable waterproof fabric made of polyurethane is a resin prepared by mixing a polyurethane and an organic solvent dimethylformamide in a process of solidifying in water after applying a predetermined thickness on the fabric There is a wet method in which a polyurethane film layer having continuous fine pores generated simultaneously has moisture permeability and water pressure resistance.

또한, 친수성의 폴리우레탄을 휘발성 있는 디메틸포름아마이드, 메텔에텔케톤, 톨루엔, 아세톤, 이소프로필 알코올 등의 유기용제에 용해시켜 제조한 친수성 폴리우레탄 수지를 직물 상에 일정한 두께로 코팅한 후 건조 챔버에서 가열하여 휘발성이 있는 유기용제를 휘발시킴으로써 직물 위에 균일한 폴리우레탄 필름층을 형성시켜서 투습성 및 내수압을 갖도록 하는 건식공법이 있다.In addition, a hydrophilic polyurethane resin prepared by dissolving a hydrophilic polyurethane in an organic solvent such as volatile dimethylformamide, metel ether ketone, toluene, acetone, isopropyl alcohol, etc. is coated on a fabric to a predetermined thickness and then dried in a drying chamber. There is a dry method of heating a volatilized organic solvent to form a uniform polyurethane film layer on the fabric to have moisture permeability and water pressure.

상기 건식공법에는 용액형 친수성 폴리우레탄을 직물 위에 직접도포하여 건조 챔버에서 용제를 건조하는 직접도포 방식과 이형지위에 일정 두께로 코팅한 다음 건조 챔버에서 유기용제를 휘발시켜 필름을 형성한 후 용제형 접착제나 무용제형 반응성 핫멜트 접착제로 직물을 합포하는 전사도포 방식으로 크게 나눌 수 있다. In the dry method, a solution-type hydrophilic polyurethane is directly coated onto a fabric, and a direct coating method of drying a solvent in a drying chamber and a coating film having a predetermined thickness on a release paper, followed by volatilization of an organic solvent in a drying chamber to form a film, and then a solvent-type adhesive. The solvent-free reactive hot melt adhesive can be broadly classified into a transfer coating method in which a fabric is combined.

이와 같은 종래의 투습 방수직물 제조 방법 중에서 습식법은 소수성의 미세한 연속적인 기공 형성으로 표면에 물방울에 의한 팽윤현상이 없고, 보온성이 양호하며, 투습도가 우수한 장점이 있으나 세탁 후나 반복 착용으로 인한 내수압 저하 등 내수압의 내구성은 좋지못한 단점이 있다. 또한, 친수성의 폴리우레탄을 이용하여 건식법으로 제조한 투습방수 직물은 표면에 맺힌 물방울의 수분을 흡수하여 팽윤현상이 발생하므로 외관상 좋지않고, 휘발성 유기용제가 휘발하는 과정에서 형성되는 미세한 기포에 의한 내수압 저하 등의 내구성 면에서 문제가 있었다. In the conventional method of manufacturing a waterproof moisture-permeable fabric, the wet method has hydrophobic fine continuous pores, and there is no swelling phenomenon due to water droplets on the surface, and it has good thermal insulation and excellent moisture permeability, but the water resistance decreases after washing or repeated wearing. The durability of water pressure has a disadvantage. In addition, the moisture-permeable waterproof fabric manufactured by the dry method using a hydrophilic polyurethane is not good in appearance because it swells by absorbing the moisture of the water droplets formed on the surface, and the water pressure due to the fine bubbles formed during the volatilization of the volatile organic solvent There was a problem in terms of durability such as degradation.

상기와 같이 수증기상의 물분자를 이동시키기 위한 방법으로 고안된 미세다공질 폴리우레탄이나 친수성 폴리우레탄은 각각의 장단점을 가지고 있어 상기 단점 을 해결할 새로운 기술 개발이 요구되고 있으며, 최근에는 습식코팅층 표면에 용액형의 친수성 폴리우레탄을 나이프로 도포하거나 그라비아를 사용하여 도포하는 방안이 시도되고 있으나 그 기술개발이 미흡한 실정이었다.As described above, microporous polyurethanes or hydrophilic polyurethanes, which are designed as methods for moving water molecules on water vapor, have respective advantages and disadvantages, and thus, new technologies need to be developed to solve the above disadvantages. A method of applying a hydrophilic polyurethane with a knife or using gravure has been attempted, but the technology development has been insufficient.

특히, 직접 입수하거나 수압을 받은 환경에서 사용하는 낚시복의 경우, 기존 직물을 이용해 제조한 낚시복은 반복적으로 3∼4회정도 사용하면 물이 스미거나 내수압이 저하되어 제품 물성상 문제가 발생하는 일이 빈번하여, 내수압의 내구성이 향상된 직물의 개발이 절실하였다. In particular, in the case of fishing clothes that are directly obtained or used in a pressure-reduced environment, fishing clothes manufactured using existing fabrics may have problems with product properties due to water smearing or reduced water pressure when used repeatedly three to four times. Frequently, the development of fabrics with improved water resistance durability is urgent.

이에 본 발명자들은 폴리우레탄 소재를 사용한 투습방수직물 제조에 있어서 습식법의 장점과 건식법의 장점을 모두 갖춘 투습 방수직물 제조방법을 개발하고자 예의 노력한 결과, 일정 두께의 친수성 무공 투습 필름을 미세 다공형의 습식코팅층이 도포된 직물과 점 도포방식 또는 전면 도포방식으로 합포하여 내수압이 우수한 투습방수 직물을 제조할 수 있다는 것을 확인하고, 본 발명을 완성하였다. Accordingly, the present inventors have diligently tried to develop a method for manufacturing a moisture-permeable waterproof fabric having both the advantages of the wet method and the dry method in manufacturing a moisture-permeable waterproof fabric using a polyurethane material. The present invention was completed by confirming that the fabric coated with the coating layer and the spot coating method or the front coating method were able to produce a moisture-permeable waterproof fabric having excellent water pressure.

결국, 본 발명의 주된 목적은 폴리우레탄 소재를 사용한 종래의 투습방수직물 제조에 있어서 습식법 및 건식법의 장점을 모두 갖추도록 미세 다공형인 습식층과 균일한 두께를 가진 친수성 무공형 투습 필름을 합포하여 미세 다공층과 무공형 필름의 이중복합 구조를 형성하여 내수압이 우수한 투습방수 직물의 제조방법을 제공하는 데 있다.After all, the main object of the present invention is to combine the microporous wet layer and the hydrophilic non-porous moisture-permeable film having a uniform thickness so as to have all the advantages of the wet method and the dry method in manufacturing a conventional moisture-permeable fabric using a polyurethane material. The present invention provides a method for producing a moisture-permeable waterproof fabric having excellent water pressure by forming a double composite structure of a microporous layer and a non-porous film.

상기 목적을 달성하기 위하여, 본 발명은 (a) 카렌다링 가공된 합성 직물(A)상에 습식용 폴리우레탄 수지 조성물을 균일하게 도포한 다음, 응고, 수세 및 건조하여 미세 다공형의 습식 코팅층(B)을 형성하는 단계; (b) 상기 형성된 습식 코팅층 표면에 접착제(C)를 점 또는 전면 도포 형태로 도포한 다음, 균일한 두께의 친수성 무공형 투습 필름층(D)을 합포하는 단계; 및 (c) 상기 합포된 친수성 무공형 투습 필름층 표면에 접착제(E)를 점 또는 전면 도포 형태로 도포한 다음, 합성 직물(F)을 합포하고 숙성 및 경화하여 이중 복합 투습 방수직물을 수득하는 단계를 포함하는 내수압이 우수한 이중 복합 투습 방수직물의 제조방법을 제공한다.In order to achieve the above object, the present invention (a) uniformly applying the wet polyurethane resin composition on the calendaring synthetic fabric (A), and then solidified, washed and dried to form a microporous wet coating layer ( Forming B); (b) applying an adhesive (C) on the surface of the formed wet coating layer in the form of a dot or a front coating, and then laminating a hydrophilic non-porous moisture-permeable film layer (D) having a uniform thickness; And (c) applying the adhesive (E) to the surface of the combined hydrophilic non-porous moisture-permeable film layer in the form of a dot or a front coating, and then combining, aging and curing the synthetic fabric (F) to obtain a double composite moisture-permeable waterproof fabric. It provides a method for producing a double composite moisture-permeable waterproof fabric having excellent water pressure including the step.

본 발명에 있어서, 상기 합성직물은 나일론 또는 폴리에스테르를 포함하는 것을 특징으로 할 수 있다. 그러나, 나일론 또는 폴리에스테르에 한정되는 것은 아니며, 상기 폴리에스테르 직물로는 태피터(taffeta), 타슬란(taslon), 듀스포(duspo) 등이 적용될 수 있다.In the present invention, the synthetic fabric may be characterized in that it comprises nylon or polyester. However, the present invention is not limited to nylon or polyester, and taffeta, taslon, duspo, or the like may be applied to the polyester fabric.

본 발명에 있어서, 상기 (a)단계의 습식용 폴리우레탄 수지 조성물은 습식 폴리우레탄 수지 100중량부에 대하여 디메틸포름아마이드 30∼50중량부, 경화제 2.0∼5.0중량부 및 백색안료 5.0∼10.0중량부를 포함하고, 상기 경화제는 이소시아네이트계인 것을 특징으로 할 수 있다. In the present invention, the wet polyurethane resin composition of step (a) is 30 to 50 parts by weight of dimethylformamide, 2.0 to 5.0 parts by weight of the curing agent and 5.0 to 10.0 parts by weight of the white pigment based on 100 parts by weight of the wet polyurethane resin. It may include, wherein the curing agent is isocyanate-based.

본 발명에 있어서, 상기 경화제로는 쇄말단에 이소시아네이트기가 포함된 품명 D-ACE 575(NV=75%), D-ACE 556(NV=75%), D-ACE 559(NV=100%) 등이 적용가능하나, 이에 제한되는 것은 아니다.In the present invention, the curing agent is a product name containing an isocyanate group at the chain end D-ACE 575 (NV = 75%), D-ACE 556 (NV = 75%), D-ACE 559 (NV = 100%) This is applicable but not limited to.

또한, 상기 촉진제로는 Tin계 촉매로서 D-ACE H-12(NV=10%)가 적용가능하나, 이에 제한되는 것은 아니다.In addition, as the accelerator, D-ACE H-12 (NV = 10%) may be applied as a Tin-based catalyst, but is not limited thereto.

또한, 상기 백색안료로는 친수성 폴리우레탄계가 적용된 SA-201SW(NW=60%)가 적용가능하나, 이에 제한되는 것은 아니다.In addition, as the white pigment, SA-201SW (NW = 60%) to which a hydrophilic polyurethane system is applied is applicable, but is not limited thereto.

본 발명에 있어서, 상기 (b)단계 및 (c)단계의 접착제는 용제형 친수성 접착제 또는 무용제형 반응성 핫멜트 접착제인 것을 특징으로 하고, 상기 용제형 접착제는 용제형 친수성 접착제 100중량부에 대하여 메틸에틸케톤 30∼40중량부, 톨루엔 30∼40 중량부, 경화제 10∼15중량부 및 촉진제 2∼4중량부를 포함하는 것을 특징으로 하며, 상기 경화제 및 촉진제는 각각 이소시아네이트계 및 주석계 인것을 특징으로 할 수 있다.In the present invention, the adhesive of steps (b) and (c) is a solvent-type hydrophilic adhesive or a solvent-free reactive hot melt adhesive, wherein the solvent-type adhesive is methylethyl based on 100 parts by weight of the solvent-type hydrophilic adhesive It is characterized in that it comprises 30 to 40 parts by weight of ketone, 30 to 40 parts by weight of toluene, 10 to 15 parts by weight of curing agent and 2 to 4 parts by weight of accelerator, wherein the curing agent and accelerator are characterized in that isocyanate and tin Can be.

본 발명은 또한, 상기 방법에 의해 제조되고, 합성직물(A), 습식 다공 코팅층(B), 합포용 접착제층(C), 친수성 무공형 투습 필름층(D), 합포용 접착제층(E) 및 합성직물(F)을 포함하는 내수압이 우수한 이중 복합 투습 방수직물을 제공한다.This invention is also manufactured by the said method, and is a synthetic fabric (A), a wet porous coating layer (B), the adhesive bond layer for fabrics (C), a hydrophilic non-porous moisture-permeable film layer (D), the adhesive bond layer for fabrics (E) And it provides a double composite breathable waterproof fabric excellent in water pressure including a synthetic fabric (F).

이하 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail.

본 발명의 내수압이 우수한 이중복합 투습방수직물은 도 1에서 나타난 바와 같이, 합성직물(A)상에 습식용 폴리우레탄 수지를 주성분으로 하는 습식 다공 코팅층(B), 합포용 접착제층(C), 균일한 두께의 친수성 무공형 투습 필름층(D), 합포용 접착제층(E) 및 직물(F)이 차례로 적층 되어있는 구조를 포함하고 있는 것을 특징으로 한다.As shown in FIG. 1, the double-composite moisture-permeable fabric having excellent water pressure of the present invention is a wet porous coating layer (B) having a wet polyurethane resin as a main component on a synthetic fabric (A), an adhesive layer for bonding (C), It is characterized in that it comprises a structure in which a hydrophilic non-porous moisture-permeable film layer (D) of uniform thickness, an adhesive layer (E) for fabric, and a fabric (F) are sequentially stacked.

또한, 본 발명의 내수압이 우수한 이중복합 투습방수 직물은 발수 처리 후 카렌다링 가공된 나이론, 폴리에스테르 등의 합성 직물(A)상에 습식용 폴리우레탄 수지 조성물을 나이프 오버 롤 방식으로 코팅한 후 응고, 수세 및 건조하여 제1의 미세 다공형의 습식 코팅층(B)을 형성하고, 습식 코팅층 표면에 용제형 친수성 접착제 또는 무용제형 반응성 핫멜트 접착제를 점 또는 전면 도포 형태로 도포(C)한 후 균일한 두께의 제2의 친수성 무공형 투습 필름층(D)을 합포한다. 추가로 친수성 무공형 필름층 표면에 용제형 또는 무용제형 반응성 핫멜트 접착제를 점 형태로 도포(E)하여 나머지 직물(F)을 합포한다.In addition, the double composite moisture-permeable fabric having excellent water pressure resistance of the present invention is solidified after coating the wet polyurethane resin composition by a knife over roll method on a synthetic fabric (A), such as nylon and polyester, calendered after water repellent treatment. And washing and drying to form the first microporous wet coating layer (B), and applying a solvent-type hydrophilic adhesive or a solvent-free reactive hotmelt adhesive on the surface of the wet coating layer in the form of a dot or a front coating (C) and then uniformly The thickness of the second hydrophilic non-porous moisture-permeable film layer (D) is included. In addition, a solvent- or solvent-free reactive hot melt adhesive is applied (E) to the surface of the hydrophilic non-porous film layer to encapsulate the remaining fabric (F).

본 발명에 따른 이중복합 투습 방수 직물의 제조과정을 살펴보면 아래와 같다.Looking at the manufacturing process of the double composite breathable waterproof fabric according to the present invention.

먼저, 통상의 방법으로 발수처리 후 카렌다링 가공된 나이론, 폴리에스테르등의 합성 직물상(A)에 도포량 100∼200g/㎡가 되도록 조성 1의 습식용 폴리우레탄 수지 조성물을 나이프 오버 롤 방식으로 균일하게 도포한 다음, 물속에서 10∼20분 정도 통과시킨 후 150℃에서 1분간 건조하여 미세 다공형의 습식 코팅층(B)을 형성한다.First, the wet polyurethane resin composition of composition 1 is uniformly coated by a knife over roll method so as to have a coating amount of 100 to 200 g / m 2 on a synthetic fabric (A) such as nylon and polyester processed by water repellent treatment after a conventional method. After the coating is carried out, the solution is passed in water for about 10 to 20 minutes and then dried at 150 ° C. for 1 minute to form a microporous wet coating layer (B).

조성 1Composition 1

습식 폴리우레탄 수지(고형분: 20%): 100중량부Wet polyurethane resin (solid content: 20%): 100 parts by weight

디메틸포름아마이드: 30∼50중량부Dimethylformamide: 30-50 parts by weight

경화제(NCO계): 2.0∼5.0중량부Curing agent (NCO system): 2.0 to 5.0 parts by weight

백색안료: 5.0∼10.0중량부White pigment: 5.0-10.0 parts by weight

조성 1에 사용된 습식 폴리우레탄 수지는 코팅층의 내구성을 최대한 향상시키기 위해 내가수분해 테스트 방법 중의 하나인 정글테스트(JUNGLE TEST: 70℃+90%) 결과 3주(week) 이상 통과되는 제품을 사용하였다. The wet polyurethane resin used in Composition 1 uses products that pass more than three weeks as a result of Jungle TEST (70 ℃ + 90%), one of the hydrolysis test methods, to maximize the durability of the coating layer. It was.

다음으로, 합포용 접착제층(C)는 2액타입의 용제형 친수성 접착제(조성2) 또는 무용제형 반응성 핫멜트형 접착제를 사용한다.Next, as the adhesive layer C for a cloth, a two-component solvent type hydrophilic adhesive (composition 2) or a solvent-free reactive hot melt adhesive is used.

2액타입의 용제형 친수성 접착제는 도포량 10∼50g/㎡가 되도록 점(Dot) 롤 방식 또는 전면으로 도포한 다음 70℃에서 40초동안 건조 후 투습 필름을 합포시킨다. 합포시킨 후 60℃에서 6∼12시간 동안 숙성이 필요하다.The solvent-type hydrophilic adhesive of the two-liquid type is applied by a dot roll method or the entire surface so as to have a coating amount of 10 to 50 g / m 2, and then dried at 70 ° C. for 40 seconds and then the moisture-permeable film is combined. Aging is required for 6-12 hours at 60 ° C.

조성 2Composition 2

2액형 용제형 친수성 접착제(고형분 60%): 100.0중량부Two-component solvent-type hydrophilic adhesive (60% solids): 100.0 parts by weight

메틸에틸케톤: 30∼40.0중량부Methyl ethyl ketone: 30 to 40.0 parts by weight

톨루엔: 30∼40.0중량부Toluene: 30 to 40.0 parts by weight

경화제(이소시아네이트형): 10∼14.0중량부Curing agent (isocyanate type): 10 to 14.0 parts by weight

촉진제(Tin계): 2.0∼4.0중량부Accelerator (Tin type): 2.0-4.0 parts by weight

무용제형 반응성 핫멜트에 의한 합포과정은 구체적으로, 폴리우레탄 말단에 결합된 이소시아네이트(NCO기)에 의해 공기중 수분과 결합하여 경화되는 반응성 핫멜트 접착제를 도포량 10∼50g/㎡가 되도록 100∼120℃ 온도로 용융시켜 점(Dot) 롤 방식으로 도포한 다음 투습 필름과 직물을 합포하는 것이다.The mixing process using a solvent-free reactive hot melt is specifically, a temperature of 100 to 120 ° C. to apply a reactive hot melt adhesive that is cured by being bonded to moisture in the air by an isocyanate (NCO group) bonded to a polyurethane terminal. It is melted with a dot roll method and coated with a moisture-permeable film and a fabric.

상기 무용제형 반응성 핫멜트 접착제에 의한 합포방식은 유기용제를 함유하지 않기 때문에 환경 친화적이고 공기중의 수분과 반응하여 경화된 후에는 접착강도가 우수하여 내세탁성이 우수한 합포직물을 얻을 수 있다. 합포 시킨 후 60℃에서 6∼12시간동안 숙성하는 것이 필요하다.Since the foaming method using the solvent-free reactive hot melt adhesive does not contain an organic solvent, it is environmentally friendly, and after curing with moisture in the air, it is possible to obtain a composite fabric having excellent adhesive strength and excellent washing resistance. Aging is necessary for 6-12 hours at 60 ° C.

그 다음, 합포용 접착제층(E) 형성을 위해서는 2액타입의 용제형 접착제(조성3) 또는 무용제형 반응성 핫멜트형 접착제를 사용한다.Then, in order to form the adhesive layer (E) for the composite, a two-component solvent adhesive (composition 3) or a solvent-free reactive hot melt adhesive is used.

2액타입의 용제형 접착제(조성3)는 도포량 10∼50g/㎡가 되도록 점(Dot) 롤 방식으로 도포한 다음 나이론 트리코타 직물(F)을 합포시키고 90∼120℃에서 1∼2분 동안 건조시킨다. 합포시킨 후 60℃에서 6∼12시간 동안의 숙성이 필요하다.The solvent-based adhesive (composition 3) of the two-component type is applied by a dot roll method so that the coating amount is 10 to 50 g / m 2, and then the nylon tricotta fabric (F) is mixed and then dried at 90 to 120 ° C. for 1 to 2 minutes. To dry. Aging is required for 6-12 hours at 60 ° C. after incorporation.

또한, 2액타입의 용제형 접착제(조성3)는 합포용 접착제층(C)의 용도로도 적용 가능하다.In addition, the solvent-type adhesive (composition 3) of the two-pack type is applicable to the use of the adhesive layer (C) for cloth.

조성 3Composition 3

2액형 용제형 접착제(고형분 65%): 100.0중량부Two-component solvent adhesive (65% solids): 100.0 parts by weight

메틸에틸케톤: 30∼40.0중량부Methyl ethyl ketone: 30 to 40.0 parts by weight

톨루엔: 30∼40.0중량부Toluene: 30 to 40.0 parts by weight

경화제(이소시아네이트형): 10∼14.0중량부Curing agent (isocyanate type): 10 to 14.0 parts by weight

촉진제(Tin계): 2.0∼4.0중량부Accelerator (Tin type): 2.0-4.0 parts by weight

무용제형 반응성 핫멜트에 의한 합포과정은 구체적으로, 폴리우레탄 말단에 결합된 이소시아네이트(NCO기)에 의해 공기중 수분과 결합하여 경화되는 반응성 핫멜트 접착제를 도포량 10∼50g/㎡가 되도록 100∼120℃ 온도로 용융시켜 점(Dot) 롤 방식으로 도포한 다음 투습 필름과 직물을 합포하는 것이다.The mixing process using a solvent-free reactive hot melt is specifically, a temperature of 100 to 120 ° C. to apply a reactive hot melt adhesive that is cured by being bonded to moisture in the air by an isocyanate (NCO group) bonded to a polyurethane terminal. It is melted with a dot roll method and coated with a moisture-permeable film and a fabric.

상기 무용제형 반응성 핫멜트 접착제에 의한 합포방식은 유기용제를 함유하지 않기 때문에 환경 친화적이고 공기중의 수분과 반응하여 경화된 후에는 접착강도가 우수하여 내세탁성이 우수한 합포직물을 얻을 수 있다. 합포 시킨 후 60℃에서 6∼12시간동안 숙성하는 것이 필요하다.Since the foaming method using the solvent-free reactive hot melt adhesive does not contain an organic solvent, it is environmentally friendly, and after curing with moisture in the air, it is possible to obtain a composite fabric having excellent adhesive strength and excellent washing resistance. Aging is necessary for 6-12 hours at 60 ° C.

또한, 본 발명에서 사용된 친수성 무공형 투습 필름은 유기용제에 희석된 친수성 폴리우레탄 수지를 이형지 위에 1회 내지 2회 도포하여 80∼130℃에서 2∼5분간 건조 후 박리하여 15∼30㎛ 두께로 제조한 필름과 칩이나 파우다 상의 친수성 TPU나 폴리에스테르를 100∼200℃로 열용융하여 T-DIE나 브로운 방식으로 15∼30㎛의 두께로 제조한 필름을 모두 사용할 수 있다.In addition, the hydrophilic non-porous moisture-permeable film used in the present invention is coated with a hydrophilic polyurethane resin diluted in an organic solvent once or twice on a release paper, dried for 2 to 5 minutes at 80 to 130 ℃ and peeled off 15 to 30㎛ thickness It is possible to use both a film prepared by using a hydrophilic TPU or polyester on a chip or powder and heat-melted at 100 to 200 ° C. to a thickness of 15 to 30 μm by T-DIE or a blow method.

본 발명에 있어서 투습방수 직물의 각종물성은 아래의 방법으로 평가하였다.Various physical properties of the moisture-permeable waterproof fabric in the present invention were evaluated by the following method.

1)투습도는 ASTM E 96-2000(Inverted cup법)으로 측정한다.1) Moisture permeability is measured by ASTM E 96-2000 (Inverted cup method).

2)내수압은 KS K 0901방법으로 측정한다.2) Water pressure is measured by KS K 0901 method.

3)세탁시험은 AATCC Test Method 135-1995로 측정한다.3) The laundry test is measured by AATCC Test Method 135-1995.

상기 측정방법들은 종래 기술 분야에서 당업자에게 자명한 측정 방법으로, 상기 방법들로 제한되는 것은 아니다.The measuring methods are known to those skilled in the art and are not limited to the measuring methods.

이하, 실시예를 통하여 본 발명을 더욱 상세히 설명하고자 한다.이들 실시예는 오로지 본 발명을 예시하기 위한 것으로서, 본 발명의 범위가 이들 실시예에 의해 제한되는 것으로 해석되지는 않는 것은 당업계에서 통상의 지식을 가진 자에게 있어서 자명할 것이다. Hereinafter, the present invention will be described in more detail with reference to Examples. These Examples are only for exemplifying the present invention, and the scope of the present invention is not interpreted to be limited by these Examples. It will be self-evident for those who have knowledge of.

실시예Example 1 : 본 발명에 따른 이중 복합 직물의 제조  1: Preparation of the double composite fabric according to the present invention

나일론 185T 타스란 직물을 일반적인 방법으로 테프론계 발수제를 적용하여 발수처리하고, 120℃의 온도와 60kg/㎠의 압력으로 카렌다 가공을 한 후 조성1의 1액형 습식 폴리우레탄 조성물을 나이프 오버 롤 방식으로 120g/㎡정도의 도포량으로 도포하였다. 그리고 23℃의 응고조에서 5분 정도 통과시킨 후 23℃의 세척조에서 15분간 통과시킨 다음 150℃에서 1분간 건조하여 제1의 미세 다공형 습식 코팅층(B)을 형성시켰다. 그 다음 조성2의 용액형 친수성 접착제 사용하여 전면 도포 방식으로 습식 코팅층 위에 10∼50g/㎡정도로 도포하고 70℃동안 40초간 건조 후 두께 15㎛의 친수성 폴리에스테르 타입의 필름을 합포하였고 60℃ 숙성실에서 8시간 숙성시켜 경화시켰다. 그 후 조성3의 2액타입 용제형 접착제를 도포량 10∼50g/㎡가 되도록 점(Dot) 롤 방식으로 도포한 다음 나이론 트리코타 직물(F)을 합포시키고 90∼120℃에서 1∼2분 동안 건조하였다. 합포 후 60℃에서 6∼12시간 동안 숙성시켜 경화하였다.Nylon 185T Taslan fabric is water-repellent treated with Teflon-based water repellent in a general manner, calendered at a temperature of 120 ° C. and a pressure of 60 kg / cm 2, and then the one-component wet polyurethane composition of Composition 1 is subjected to the knife over roll method. It applied in the coating amount of about 120g / m <2>. After passing through a coagulation bath at 23 ° C. for about 5 minutes, passing through a washing bath at 23 ° C. for 15 minutes, and then drying at 150 ° C. for 1 minute to form a first microporous wet coating layer (B). Then, using a solution-type hydrophilic adhesive of composition 2, the wet coating layer was applied on the surface of the wet coating layer at about 10 to 50 g / m 2, dried for 40 seconds for 70 ° C., and then laminated with a hydrophilic polyester type film having a thickness of 15 μm. Aged for 8 hours to cure. Thereafter, a two-component solvent adhesive of composition 3 was applied by a dot roll method so as to have a coating amount of 10 to 50 g / m 2, and then nylon tricotta fabric (F) was blended for 1 to 2 minutes at 90 to 120 ° C. Dried. After blending, the mixture was aged at 60 ° C. for 6-12 hours to cure.

실시예Example 2 : 본 발명에 따른 이중복합 직물의 제조 2: preparation of double composite fabric according to the present invention

나일론 185T 타스란 직물을 일반적인 방법으로 테프론계 발수제를 적용하여 발수처리하고120℃의 온도와 60kg/㎠의 압력으로 카렌다 가공한 후 조성1의 1액형 습식 폴리우레탄 조성물을 나이프 오버 롤 방식으로 120g/㎡정도의 도포량으로 도포하였다. 그 후 23℃의 응고조에서 5분정도 통과시킨 후 23℃의 세척조에서 15분간 통과시킨 다음 150℃에서 1분간 건조하여 제1의 미세 다공형 습식 코팅층(B)을 형성 시켰다. 그 다음 무용제형 반응성 핫멜트 접착제를 사용하여 점(Dot) 방식으로 습식 코팅층에 도포 후 두께 15㎛의 친수성 폴리에스테르 타입의 필름을 합포한 후 60℃ 숙성실에서 8시간 숙성시켜 경화시켰다. 그 후 반응성 핫멜트 접착제를 사용하여 점(Dot) 방식으로 친수성 필름층에 도포 후 나이론 트리코타 직물(F)을 합포하고 60℃ 숙성실에서 8시간 숙성시켜 경화하였다.Water-repellent treatment of nylon 185T Taslan fabric with Teflon-based water repellent in a general manner and calendering at a temperature of 120 ° C. and a pressure of 60 kg / cm 2, and then the composition of the one-component wet polyurethane composition of composition 1 was 120 g / It applied in the coating amount of about 2 m <2>. Then, after passing through a coagulation bath at 23 ° C. for about 5 minutes, passing through a washing bath at 23 ° C. for 15 minutes, and then dried at 150 ° C. for 1 minute to form a first microporous wet coating layer (B). Then, a solvent-free reactive hot melt adhesive was applied to the wet coating layer in a dot method, and then a 15 µm thick hydrophilic polyester type film was laminated and cured by aging in a 60 ° C. aging room for 8 hours. Thereafter, the coating was applied to the hydrophilic film layer by a dot method using a reactive hot melt adhesive, and then the nylon tricot fabric (F) was laminated and cured by aging in a 60 ° C aging room for 8 hours.

비교예Comparative example 1 : 종래 기술에 따른  1: According to the prior art 단일층의Monolayer 투습방수 직물의 제조 Preparation of breathable waterproof fabric

테프론계 발수제가 적용된 나일론 185T 타스란 직물에 120℃의 온도와 60kg/㎠의 압력으로 카렌다 가공을 한 후 조성1의 1액형 습식 폴리우레탄 조성물을 나이프 오버 롤 방식으로 120g/㎡정도의 도포량으로 도포하였다. 그 다음, 23℃의 응고조에서 5분정도 통과시킨후 23℃의 세척조에서 15분간 통과시킨 다음 150℃에서 1분간 건조하여 제1의 미세 다공형 습식 코팅층을 형성 시켰다. 그 후, 미세 다공형 습식 코팅층위에 친수성 무공형 투습수지(고형분 30%)를 유기용제 TOL 40중량부로 희석하여 나이프 플로팅 방식으로 8∼15g/㎡ 중량부로 도포후 120℃ 건조 챔버에서 1분간 건조시켰다. 그 다음 실시예1과 동일한 방법으로 무용제형 반응성 핫멜트 접착제를 사용하여 점(Dot) 방식으로 나이론 트리코타 직물을 합포하고, 60℃ 숙성실에서 8시간 숙성시켜 경화하여 투습방수 직물를 제조하였다. Nylon 185T Taslan fabric with Teflon-based water repellent was calendered at a temperature of 120 ° C. and a pressure of 60 kg / ㎠, and then the one-component wet polyurethane composition of Composition 1 was applied with a knife over roll method at a coating amount of about 120 g / m 2. It was. Then, after passing through a coagulation bath at 23 ℃ for about 5 minutes and then passed through a washing bath at 23 ℃ for 15 minutes to dry for 1 minute at 150 ℃ to form a first microporous wet coating layer. Subsequently, the hydrophilic non-porous water-permeable resin (solid content 30%) was diluted with 40 parts by weight of an organic solvent TOL on a microporous wet coating layer, and applied to 8-15 g / m 2 parts by weight in a knife-floating method, followed by drying in a 120 ° C. drying chamber for 1 minute. . Then, using a solvent-free reactive hot melt adhesive in the same manner as in Example 1, nylon tricotta fabric was combined in a dot method, and aged for 8 hours in a 60 ° C. aging room to prepare a moisture-permeable waterproof fabric.

비교예Comparative example 2 : 종래 기술에 따른  2: According to the prior art 단일층의Monolayer 투습방수 직물의 제조 Preparation of breathable waterproof fabric

테프론계 발수제가 적용된 나일론 185T 타스란 직물에 120℃의 온도와 60kg/㎠의 압력으로 카렌다 가공을 한후 조성1의 1액형 습식 폴리우레탄 조성물을 나이프 오버 롤 방식으로 120g/㎡정도의 도포량으로 도포하였다. 그 다음으로, 23℃의 응고조에서 5분정도 통과시킨 후 23℃의 세척조에서 15분간 통과시킨 다음 150℃에서 1분간 건조하여 제1의 미세 다공형 습식 코팅층(B)을 형성시켜 투습방수 직물을 제조하였다. Nylon 185T Taslan fabric with Teflon-based water repellent was calendered at a temperature of 120 ° C. and a pressure of 60 kg / cm 2, and then the one-component wet polyurethane composition of Composition 1 was applied with a coating amount of about 120 g / m 2 using a knife over roll method. . Next, after passing through a coagulation bath at 23 ° C. for about 5 minutes, passing through a washing bath at 23 ° C. for 15 minutes, and then drying at 150 ° C. for 1 minute to form a first microporous wet coating layer (B). Was prepared.

실시예Example 3: 본 발명에 따른 투습방수 직물의 물성평가 3: property evaluation of moisture-permeable waterproof fabric according to the present invention

상기 실시예 1 및 2와 비교예 1 및 2를 통해 제조된 직물의 물성평가를 실시하였다. 상기 투습방수 직물의 물성평가에 있어서, 투습도는 ASTM E 96-2000(Inverted cup법)방법으로 측정하였는데, 동일 직물내에서 채취한 시편 3매를 상대습도 50±2%, 온도 32±2℃조건에서 테스트하여 평균값을 구하였다. 내수압은 KS K 0901방법으로 측정하였는데, 수압의 증가속도를 60±3cm H2O/min을 유지하면서 측정하였다. 또한, 세탁시험은 AATCC Test Method 135-1995로 측정하였는데, 시편을 Normal Machine Condition으로 온도 41℃에서 세탁 후 Tumble Dry 방법으로 건조하여 회수를 반복하였다.Evaluation of the physical properties of the fabric prepared in Examples 1 and 2 and Comparative Examples 1 and 2. In evaluating the properties of the moisture-permeable waterproof fabric, the moisture permeability was measured by ASTM E 96-2000 (Inverted cup method). Three specimens collected in the same fabric were subjected to a relative humidity of 50 ± 2% and a temperature of 32 ± 2 ° C. Was averaged. The water pressure was measured by the KS K 0901 method, and the increase rate of the water pressure was measured while maintaining 60 ± 3cm H 2 O / min. In addition, the washing test was measured by AATCC Test Method 135-1995, the specimen was washed at a temperature of 41 ℃ in the normal machine condition and dried by the Tumble Dry method to repeat the recovery.

투습방수 직물의 물성평가Evaluation of Physical Properties of Breathable Waterproof Fabric 투습도 (g/㎡24hr)Water vapor permeability (g / ㎡24hr) 내수압(㎜H2O)Hydraulic pressure (mmH 2 O) 세탁 내구성 (세탁 전)Laundry durability (before washing) 세탁 내구성 (3회 세탁 후)Laundry durability (after 3 washes) 세탁 내구성 (10회 세탁 후)Laundry durability (after 10 washes) 실시예1Example 1 3,8003,800 10,000이상More than 10,000 10,000이상More than 10,000 10,000이상More than 10,000 실시예2Example 2 3,7003,700 10,000이상More than 10,000 10,000이상More than 10,000 10,000이상More than 10,000 비교예1Comparative Example 1 3,8003,800 10,000이상More than 10,000 7,7007,700 3,5003,500 비교예2Comparative Example 2 3,9503,950 3,4003,400 1,1001,100 600600

상기 표 1에서 보는 바와 같이, 본 발명에 따라 제조된 실시예 1 및 2의 직물은 내수압이 10,000㎜H2O(KS K 0901법) 및 투습도가 3,000∼8,000g/㎡24hr(ASTM E 96-2000 Inverted cup법)인 것으로, 비교예 1 및 2의 직물과 비교시 투습도 측면에서 유사하나 내수압 측면에서는 우수한 것으로 나타났다.As shown in Table 1, the fabrics of Examples 1 and 2 prepared according to the present invention have a water resistance of 10,000 mmH 2 O (KS K 0901 method) and a water vapor transmission rate of 3,000 to 8,000 g / m 2 24 hr (ASTM E 96- 2000 Inverted cup method), compared with the fabrics of Comparative Examples 1 and 2 were similar in terms of moisture permeability but excellent in water resistance.

이상에서 살펴본 바와 같이, 본 발명에 따른 이중 복합 투습 방수 직물은 미세 다공층 및 친수 무공형 투습 필름층의 이중 투습 코팅층으로 이루어져 있어, 다공형인 습식 코팅층의 투습성 및 보온성과 무공형인 친수성 투습필름의 내수압을 함유하고 있으므로, 단일층의 습식 또는 건식층으로 구성된 경우에 비해, 세탁 및 반복 착용시에도 내구성이 우수하고 내수압 저하가 없으며 표면의 수팽 윤성 현상이 없고, 부드러운 촉감을 가지며, 투습성이 우수한 효과가 있다. As described above, the double composite moisture-permeable waterproof fabric according to the present invention consists of a micro-porous layer and a double-permeable coating layer of a hydrophilic non-porous moisture-permeable film layer, and the moisture-permeable and heat-resistant and non-hydrophilic hydrophilic moisture-permeable film of the porous coating layer. As it contains water pressure, it has better durability, no water pressure drop, no water swelling phenomenon, soft touch, and excellent moisture permeability even when it is composed of wet or dry layers of a single layer. There is.

이상으로 본 발명 내용의 특정한 부분을 상세히 기술하였는 바, 당업계의 통상의 지식을 가진 자에게 있어서, 이러한 구체적 기술은 단지 바람직한 실시양태일뿐이며, 이에 의해 본 발명의 범위가 제한되는 것이 아닌 점은 명백할 것이다. 따라서 본 발명의 실질적인 범위는 첨부된 청구항들과 그것들의 등가물에 의하여 정의된다고 할 것이다. As described above in detail the specific parts of the present invention, for those of ordinary skill in the art, these specific descriptions are only preferred embodiments, which are not intended to limit the scope of the present invention. Will be obvious. Thus, the substantial scope of the present invention will be defined by the appended claims and their equivalents.

Claims (8)

다음의 단계를 포함하는 내수압이 우수한 이중 복합 투습 방수직물의 제조방법:Method for producing a double composite moisture-permeable waterproof fabric having excellent water pressure resistance comprising the following steps: (a) 카렌다링 가공된 합성 직물(A)상에 습식용 폴리우레탄 수지 조성물을 균일하게 도포한 다음, 수세 및 건조하여 미세 다공형의 습식 코팅층(B)을 형성하는 단계; (a) uniformly applying the wet polyurethane resin composition onto the calendered synthetic fabric (A), followed by washing and drying to form a microporous wet coating layer (B); (b) 상기 형성된 습식 코팅층 표면에 접착제(C)를 점 또는 전면 도포 형태로 도포한 후 균일한 두께의 친수성 무공형 투습 필름층(D)을 합포하는 단계; 및(b) applying the adhesive (C) to the surface of the formed wet coating layer in the form of a dot or a front coating, and then laminating a hydrophilic non-porous moisture-permeable film layer (D) having a uniform thickness; And (c) 상기 합포된 친수성 무공형 투습 필름층 표면에 접착제(E)를 점 또는 전면 도포 형태로 도포한 다음, 합성 직물(F)을 합포하고 숙성 및 경화하여 이중 복합 투습 방수직물을 수득하는 단계.(c) applying the adhesive (E) to the surface of the combined hydrophilic non-porous moisture-permeable film layer in the form of a dot or a front coating, then combining, aging and curing the synthetic fabric (F) to obtain a double composite moisture-permeable waterproof fabric . 제1항에 있어서, 상기 합성직물은 나일론 또는 폴리에스테르를 포함하는 것을 특징으로 하는 방법.The method of claim 1 wherein the synthetic fabric comprises nylon or polyester. 제1항에 있어서, 상기 (a)단계의 습식용 폴리우레탄 수지 조성물은 습식 폴리우레탄 수지 100중량부에 대하여 디메틸포름아마이드 30∼50중량부, 경화제 2.0 ∼5.0중량부 및 백색안료 5.0∼10.0중량부를 포함하는 것을 특징으로 하는 방법.According to claim 1, wherein the wet polyurethane resin composition of step (a) is 30 to 50 parts by weight of dimethylformamide, 2.0 to 5.0 parts by weight of the curing agent and 5.0 to 10.0 parts by weight of white pigment based on 100 parts by weight of the wet polyurethane resin And comprising a part. 제3항에 있어서, 상기 경화제는 이소시아네이트계인 것을 특징으로 하는 방법.The method of claim 3 wherein the curing agent is isocyanate-based. 제1항에 있어서, 상기 (b)단계 및 (c)단계의 접착제는 용제형 친수성 접착제 또는 무용제형 반응성 핫멜트 접착제인 것을 특징으로 하는 방법.The method of claim 1, wherein the adhesive of steps (b) and (c) is a solvent-type hydrophilic adhesive or a solvent-free reactive hot melt adhesive. 제5항에 있어서, 상기 용제형 접착제는 용제형 친수성 접착제 100중량부에 대하여 메틸에틸케톤 30∼40중량부, 톨루엔 30∼40 중량부, 경화제 10∼15중량부 및 촉진제 2∼4중량부를 포함하는 것을 특징으로 하는 방법.The solvent type adhesive according to claim 5, wherein the solvent type adhesive includes 30 to 40 parts by weight of methyl ethyl ketone, 30 to 40 parts by weight of toluene, 10 to 15 parts by weight of curing agent, and 2 to 4 parts by weight of accelerator based on 100 parts by weight of solvent type hydrophilic adhesive. Characterized in that. 제6항에 있어서, 상기 경화제 및 촉진제는 각각 이소시아네이트계 및 주석계 인것을 특징으로 하는 방법.The method of claim 6, wherein the curing agent and the accelerator are isocyanate-based and tin-based, respectively. 제1항 내지 제7항 중 어느 한 항의 방법에 의해 제조되고, 합성직물(A), 습식 다공 코팅층(B), 합포용 접착제층(C), 친수성 무공형 투습 필름층(D), 합포용 접착제층(E) 및 합성직물(F)을 포함하는 내수압이 우수한 이중 복합 투습 방수직물. It is manufactured by the method of any one of Claims 1-7, It is a synthetic fabric (A), a wet porous coating layer (B), the adhesive bond layer (C) for a cloth, a hydrophilic non-porous moisture-permeable film layer (D), and a cloth Double composite moisture-permeable waterproof fabric having excellent water pressure including an adhesive layer (E) and a synthetic fabric (F).
KR1020060036132A 2006-04-21 2006-04-21 Method for preparing double conjugated moisture-permeable waterproof fabrics having excellent resistance to waterpressure KR100710865B1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101185584B1 (en) 2010-09-15 2012-09-25 웅진케미칼 주식회사 Ultraviolet-curable type waterproof and berathable fabric having excellent touch, and a method of fabricating the same
KR101482874B1 (en) 2013-08-07 2015-01-21 다이텍연구원 Process of producing ultra-light nylon fabrics having micro-porous coating layer

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000096452A (en) 1998-09-29 2000-04-04 Unitika Ltd Production of laminated fabric having high moisture permeability and high waterproofness
KR20020060877A (en) * 2001-01-13 2002-07-19 벤텍스 주식회사 A water proof and breathable fabric with excellent absorption and dry properties
KR20030085279A (en) * 2002-04-30 2003-11-05 주식회사 코오롱 A moist peameable and water proof fabric with laminating type

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000096452A (en) 1998-09-29 2000-04-04 Unitika Ltd Production of laminated fabric having high moisture permeability and high waterproofness
KR20020060877A (en) * 2001-01-13 2002-07-19 벤텍스 주식회사 A water proof and breathable fabric with excellent absorption and dry properties
KR20030085279A (en) * 2002-04-30 2003-11-05 주식회사 코오롱 A moist peameable and water proof fabric with laminating type

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101185584B1 (en) 2010-09-15 2012-09-25 웅진케미칼 주식회사 Ultraviolet-curable type waterproof and berathable fabric having excellent touch, and a method of fabricating the same
KR101482874B1 (en) 2013-08-07 2015-01-21 다이텍연구원 Process of producing ultra-light nylon fabrics having micro-porous coating layer

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