KR100261351B1 - A material, resin and mat for absolution and interception of electromagnetic waves - Google Patents

A material, resin and mat for absolution and interception of electromagnetic waves Download PDF

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KR100261351B1
KR100261351B1 KR1019980041543A KR19980041543A KR100261351B1 KR 100261351 B1 KR100261351 B1 KR 100261351B1 KR 1019980041543 A KR1019980041543 A KR 1019980041543A KR 19980041543 A KR19980041543 A KR 19980041543A KR 100261351 B1 KR100261351 B1 KR 100261351B1
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South Korea
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electromagnetic wave
rubber
weight
composition
resin
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KR1019980041543A
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Korean (ko)
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KR19990007545A (en
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이종영
천승환
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마상만
주식회사엠에스존
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/10Metal compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/017Additives being an antistatic agent

Abstract

PURPOSE: A composition, resin and mat product are provided to isolate microwave absorption and to effect anti-bacterial function in wide applications such as automobile, train, airplane and other transport equipments as well as other home appliances by comprising desired microwave absorbing materials. CONSTITUTION: The composition comprises 60-95 wt.% of any one selected from rubber such as SBR, BR, ERR; thermoplastic resin such as PVC, PP, ABS, PMMA, PE, PET, PBT, PPS, PC, Nylon, LDPE, HDPE or thermocuring epoxy resin, 10-40 wt.% of microwave absorbing materials selected from Mn-Zn-, Ni-Zn-, Cu-Zn-, Cu-Zn-Mg-, Mn-Mg-Al, Mg-Zn-, YIC based ferrites having 0.1micrometer-2mm; and 5-40 wt.% of any conductive materials such as Cu or Ni components or its mixture having less than 2mm. The composition is formed into pellet type product by extruder at 150-350 deg.C. The anti-bacteria functional mat is prepared of upper and bottom layers having a layer containing microwave absorbing materials and another layer containing conductive materials between the microwave absorbing layers.

Description

전자파 흡수 차단 및 항균기능 조성물, 수지 및 매트Electromagnetic wave absorption blocking and antimicrobial composition, resin and mat

본 발명은 전자파 흡수 차단 및 항균기능 조성물, 수지 및 매트에 관한 것으로서, 더욱 상세하게는 각종 자동제어장치 및 인체에 해를 끼치는 전자파를 효율적으로 흡수 및 차단할 수 있는 조성물 및 수지 그리고 이를 이용한 제품에 관한 것이다.The present invention relates to electromagnetic wave blocking and antimicrobial composition, resin, and mat, and more particularly to a variety of automatic control devices and compositions and resins that can efficiently absorb and block electromagnetic waves harming the human body and products using the same. will be.

일반적으로, 전기/전자 제품에서는 인체에 유해한 전자파가 발생하게 되는데 근래에 들어서면서 이러한 전자파를 최대한 억제시키고자하는 기술개발이 활발하게 이루어지고 있다.In general, in the electric / electronic products, harmful electromagnetic waves are generated in the human body, but in recent years, technology development to actively suppress such electromagnetic waves has been actively made.

특히, 자동차를 포함하여 열차, 항공기등과 관련된 운송기기 혹은 전기/전자제품에서 발생하는 전자파로 인하여 크게 영향을 받는곳은 인체 또는 주변기기들에 악영향을 초래한다고 보고되고 있다. 예를들어, 인체는 전자파에 장기간 노출되면 백내장, 백혈병, 피부암, 생식기능 저하 등이 초래될 수 있으며, 주변기기는 인공장기, 전자기기 및 자동화장비, 자동차용 자동제어장치등의 오동작을 유발시킬 수 있게된다.In particular, places that are greatly affected by electromagnetic waves generated from transportation devices or electric / electronic products related to trains, aircrafts, etc., are reported to cause adverse effects on the human body or peripheral devices. For example, long-term exposure to electromagnetic waves can cause cataracts, leukemia, skin cancer, and reproductive function. Will be.

또한, 자동차의 점화장치나 전동차의 판토그래프(pantograph)에서 발생하는 방해파가 TV의 수신장애나 금전출납기의 오동작을 유발하거나, 항공기, 열차 등에서 사용되는 무선통신이 자동차장치에 장애를 받는등 여러 가지 형태로 영향을 미치게 되며 자동차내부의 전자파환경으로 인하여 탑승자에게 악영향을 초래할 수 있다.In addition, jammers generated from the ignition of automobiles or pantographs of electric vehicles may cause TV reception problems, malfunctions of cash dispensers, or wireless communication used in aircrafts or trains. It affects the form, and it may cause the bad influence on the occupants due to the electromagnetic environment inside the car.

그리고, 습한 대기상태에 노출된 플라스틱제품은 각종 균의 서식처가 되어 각종 내성균이 산재되어 있다. 따라서 이와같은 전자파와 각종균으로부터 인체와 주변기기를 보호할 수 있는 환경친화제품의 개발이 시급히 요구된다.In addition, plastic products exposed to a humid atmosphere are a habitat for various bacteria, and various resistant bacteria are scattered therein. Therefore, there is an urgent need to develop environmentally friendly products that can protect the human body and peripherals from such electromagnetic waves and various germs.

이러한 전자파의 제거 및 억제 그리고 항균을 위하여 종래에 제안되었던 기술 및 그에따른 문제점을 이하에서 살펴보기로 한다.Techniques proposed in the related art for eliminating and suppressing such electromagnetic waves and antibacterial and the problems thereof will be described below.

첫째로, 패키징용으로 사용되는 플라스틱에 금속류(Fe, Cu, Ni등)을 첨가하여 전자파를 차폐하였는데, 이러한 방법은 적용 패키지가 전자파를 차폐 또는 반사시키게 됨으로 전자파로부터 직접적인 영향을 피할 수 있지만 전자파환경이 계속 존재하게 되고,First, metals (Fe, Cu, Ni, etc.) were added to the plastics used for packaging to shield electromagnetic waves. This method prevents direct effects from electromagnetic waves because the applied package shields or reflects electromagnetic waves. Will continue to exist,

둘째로 도료에 금속이온 등을 첨가하는 방법의 경우에는 표면만의 도장으로 인하여 도장면이 벗겨지면 그의 효과가 소멸되게 되며,Secondly, in the case of the method of adding metal ions to the paint, when the coating surface is peeled off due to the coating of only the surface, its effect is extinguished.

셋째로 폴리에스테르에 동과 니켈을 도금하여 전자파를 차단하는 섬유를 제조하는 것은 도전성으로 인하여 감전위험이 존재하게 된다.Third, to manufacture a fiber to block the electromagnetic waves by plating copper and nickel on the polyester, there is a risk of electric shock due to the conductivity.

또한, 무기계 물질(규산칼슘계, 석고계, 시멘트계)에 50∼60중량%페라이트를 첨가하여 제조된 무기건축용 보드나, 전자파흡수체를 이용한 기술로 에폭시에 전자파흡수체를 첨가하여 인쇄회로기판으로 제조하는 기술 및 케이블전선에 전자파흡수체를 과량 첨가한 층을 만들어 전자파를 흡수하는 기술의 경우는, 과량의 전자파흡수체를 첨가하게 되어 경제성 및 가공성을 저하시키게 되는데, 이는 주로 건축재료에 혼합하는 방식이거나 인쇄회로기판, 전선에 채용하였다.In addition, an inorganic building board manufactured by adding 50 to 60% by weight of ferrite to an inorganic material (calcium silicate, gypsum or cement) or an electromagnetic wave absorber is added to an epoxy to produce a printed circuit board. Technology and technology that absorbs electromagnetic waves by making layers with excessive amounts of electromagnetic wave absorbers added to cable wires, adds excess electromagnetic wave absorbers to reduce economic efficiency and processability, which is mainly mixed with building materials or printed circuits. It is employ | adopted for a board | substrate and an electric wire.

또한, 종래 항균기술에 있어서는 플라스틱(Polyethylene, Polypropylene, Polyvinychloride, Nylon 등), 도료(에폭시 등), 세라믹(타일, 식기, 유리)에 유기 또는 무기 항균제를 첨가하여 상품화된 제품으로는 물통, 시트, 섬유 및 도료 등 다방면에 걸쳐 상품화되고 있으나, 이는 고가의 항균제를 첨가해야 함으로 경제성이 떨어지고 기능면에서 단기능에 그치게 되는 문제점이 있었다.In addition, in the conventional antimicrobial technology, products commercialized by adding organic or inorganic antimicrobial agents to plastics (polyethylene, polypropylene, polyvinychloride, nylon, etc.), paints (epoxy, etc.), ceramics (tiles, tableware, glass), etc. Although it has been commercialized in various fields such as textiles and paints, this has a problem in that it is economical and only a short function in terms of functionality due to the addition of expensive antibacterial agents.

본 발명은 상기한 바와같은 종래 기술의 문제점을 해결하기 위하여 발명된 것으로 자기장의 흡수, 전기장의 차단, 그리고 항균기능을 복합적으로 갖는 조성물을 제안하고, 이를 응용한 매트, 자동차 내장재, 가전기기용 매트 등의 제품을 제공함으로서;The present invention has been invented to solve the problems of the prior art as described above, and proposes a composition having a combination of absorption of the magnetic field, blocking of the electric field, and antibacterial function, and applying the mat, car interior materials, mat for home appliances By providing such products;

전자파에 노출된 전자파 환경으로부터 인체를 보호하고, 자동제어장치의 오동작을 방지하며, 부가적으로 제품의 항균 및 곰팡이 등의 발생을 억제할 수 있도록 하는데 목적이 있다.It aims to protect the human body from the electromagnetic environment exposed to electromagnetic waves, to prevent malfunction of the automatic control device, and to additionally suppress the occurrence of antibacterial and moldy products.

도 1 은 본 발명의 제1실시예에 따른 고무매트를 나타낸 것으로서,1 shows a rubber mat according to a first embodiment of the present invention,

(가)는 차량용으로 적용시의 상태도.(A) State diagram at the time of application for vehicle.

(나)는 사시도.(B) is a perspective view.

(다)는 단면도.(C) section.

도 2 는 본 발명의 제2실시예에 따라 펠렛트화된 수지.2 is a pelletized resin according to a second embodiment of the present invention.

도 3 은 본 발명의 제3실시예에 따른 단면도로서,3 is a cross-sectional view according to a third embodiment of the present invention.

(가)는 2층구조.(A) Two-layer structure.

(나)는 3층구조(B) three-layer structure

도 4 는 본 발명의 제4실시예에 따른 단면도로서,4 is a cross-sectional view according to a fourth embodiment of the present invention.

(가)는 3층구조.(A) Three-layer structure.

(나)는 4층구조.(B) is four story structure.

(다)는 5층구조.(C) is a five-story structure.

*** 도면의 주요 부분에 대한 부호의 설명 ****** Explanation of symbols for the main parts of the drawing ***

1 : 고무매트 2 : 전자파흡수체층1: Rubber Mat 2: Electromagnetic Wave Absorber Layer

3 : 전도성물질층 5 : 조성물수지3: conductive material layer 5: composition resin

10 : 인쇄층 20 : 백(back)층10: printed layer 20: back layer

상기와 같은 목적을 실현하기 위한 본 발명의 일측면에 따른 물질의 조성을 위한 기술적 수단은 고무[SBR(Styrene Butadiene Rubber), BR(Butadiene Rubber), EPR(Ethylene Propylene Rubber)중 어느하나], 열가소성수지[PVC(Polyviny chloride), PP (Polypropylene), ABS(Acrylonitrile Butadiene Styrene), PMMA (PolyMethlMethAcrylate), PE(Polyethylene), PET(Polyethylene Terephthalate), PBT(Polybuthylene Terephthalate), PPS(Polyphenylene Sulfide), PC(Poly cabonate), Nylon, LDPE(Low Density Polyethylene), HDPE(High Density Polyethylene)중 어느하나] 또는 열경화성수지(epoxy)중 어느하나의 물질을 사용하고, 상기 물질에 입자크기가 0.1㎛∼2㎜인 전자파흡수체(Mn-Zn-, Ni-Zn-, Cu-Zn-, Cu-Zn-Mg-, Mn-Mg-Al, Mg-Zn-, YIG계 ferrite중 어느하나)와, 입자크기가 2mm이하인 전도성 물질(전도성 카본블랙, Cu, Ni중 어느하나)을 단독 또는 혼합하여 조성하거나, 이와같이 혼합된 조성물을 150∼350℃에서 압출기를 이용하여 펠렛트(pellet)화된 조성물수지로 제조하는 것을 특징으로 한다.Technical means for the composition of the material according to one aspect of the present invention for achieving the above object is any one of rubber [SBR (Styrene Butadiene Rubber), BR (Butadiene Rubber), EPR (Ethylene Propylene Rubber)], thermoplastic resin (Polyviny chloride), PP (Polypropylene), ABS (Acrylonitrile Butadiene Styrene), PMMA (PolyMethlMethAcrylate), PE (Polyethylene), PET (Polyethylene Terephthalate), PBT (Polybuthylene Terephthalate), PPS (Polyphenylene Sulfide), PC (Poly cabonate), Nylon, Low Density Polyethylene (LDPE), High Density Polyethylene (HDPE) or any one of thermosetting resins (epoxy). Absorber (any one of Mn-Zn-, Ni-Zn-, Cu-Zn-, Cu-Zn-Mg-, Mn-Mg-Al, Mg-Zn-, and YIG-based ferrite), and conductive particles having a particle size of 2 mm or less The composition (either conductive carbon black, Cu, or Ni) alone or in combination, or the mixed composition It is characterized by producing a pelletized composition resin using an extruder at 50 ~ 350 ℃.

또한, 이와같이 조성된 조성물을 이용하여 전자파의 흡수, 차단 및 항균기능을 갖는 매트제품을 제공하는 것을 특징으로 한다.In addition, it is characterized by providing a mat product having the absorption, blocking and antibacterial function of electromagnetic waves by using the composition thus prepared.

상기 조성물 사용량중 고무, 열가소성수지 또는 열경화성수지의 사용량은 60∼95중량%로 사용하게 되며, 바람직하게는 60∼75중량%로 적용하게 되는데, 55중량% 이하이면 가공성이 떨어져 성형품으로의 제작이 곤란하게 되고, 95중량% 이상이면 전자파 차폐 및 항균효과가 떨어지게 된다. 전자파흡수제의 사용량은 10∼40중량%로 하게 되며, 바람직하게는 20∼30중량%로 적용하게 되고, 전도성물질의 사용량은 5∼40중량%로 하게되며, 특히 25∼35중량%로 적용함이 바람직하게 된다.The amount of rubber, thermoplastic resin or thermosetting resin used in the composition is used in an amount of 60 to 95% by weight, preferably 60 to 75% by weight. It becomes difficult, and when it is 95 weight% or more, electromagnetic wave shielding and antimicrobial effect will fall. The amount of the electromagnetic wave absorber is 10 to 40% by weight, preferably 20 to 30% by weight, and the amount of the conductive material is 5 to 40% by weight, in particular 25 to 35% by weight. This is preferable.

한편, 본 발명에서 첨가된 전자파흡수체는 공간내의 전자파중에서 자기장을 흡수한 후 열로 변환시켜 제거하는 기능을 수행하게 되는데, 상기 열거된 물질의 종류, 첨가량에 따라 자기장의 흡수영역 및 흡수력이 달라지게 되며, 자기장에 대하여 전자파흡수체의 함량이 많을수록 흡수효과가 뛰어나고 고주파흡수체와 저주파흡수체를 요구하는 물성에 알맞게 배합하므로써 최적의 전자파 흡수/차단 능력을 갖게 된다.Meanwhile, the electromagnetic wave absorber added in the present invention absorbs the magnetic field from the electromagnetic waves in the space and converts it into heat to remove the magnetic field. The absorption region and the absorbing power of the magnetic field vary according to the types and amounts of the substances listed above. Therefore, the more the content of the electromagnetic wave absorber with respect to the magnetic field, the better the absorption effect, and the optimum electromagnetic wave absorption / blocking ability is achieved by blending it appropriately to the physical properties requiring the high frequency absorber and the low frequency absorber.

그리고 본 발명에 첨가되는 전도성물질은 전기장을 차단하여 전자파가 자동차 또는 전자제품 내부에서 외부로 방출되는 것을 차단하는 기능을 수행하게 하며, 고주파영역에서는 우수한 전자파흡수능력을 발휘하게 된다. 그리고 첨가된 물질은 이온적인 성질을 가져 "-" 이온균에 대하여 균 억제 및 살균효과를 나타내므로 이들을 이용한 제품은 자기장은 흡수하고 전기장은 차단하여 공간내에 유해한 전자파를 차폐하고, 항균능력으로 인하여 항균/방취효과도 나타낼 수 있게 된다.In addition, the conductive material added to the present invention blocks the electric field to perform the function of blocking the electromagnetic waves from being emitted from the inside of the car or the electronics to the outside, and exhibits excellent electromagnetic wave absorption ability in the high frequency region. And the added material has ionic property, and it shows germ suppression and sterilization effect against "-" ions. Products using them absorb magnetic fields and block electric fields to shield harmful electromagnetic waves in the space. Deodorant effect can also be exhibited.

본 발명의 실시예로는 다수개가 존재할 수 있으며, 이하에서는 가장 바람직한 실시예에 대하여 상세히 설명하기로 한다.There may be a plurality of embodiments of the present invention, hereinafter, the most preferred embodiments will be described in detail.

이 바람직한 실시예를 통해 본 발명의 목적, 특징 및 효과들을 보다 잘 이해할 수 있게 된다.This preferred embodiment allows for a better understanding of the objects, features and effects of the present invention.

이하, 첨부한 도면을 참조하여 본 발명에 의한 조성물의 성형 및 이를 이용한 바람직한 실시예를 상세히 설명하기로 한다.Hereinafter, with reference to the accompanying drawings will be described in detail the molding of the composition according to the present invention and preferred embodiments using the same.

먼저, 제1실시예로 도 1 의 (나)(다)에 도시된 바와같이 전자파흡수체와 전도성물질을 고무에 혼합하여 자기장 흡수, 전기장 차단 및 항균 조성물을 제조하였다. 제조된 조성물은 압축성형을 통하여 다양한 형태의 제품으로 제조되며, 도 1 의 (가)에는 이와같은 방법으로 제조된 조성물이 적용된 자동차 바닥용 고무매트(1)를 나타내고 있다.First, as a first embodiment, as shown in FIG. 1B, the electromagnetic wave absorber and the conductive material were mixed with rubber to prepare a magnetic field absorbing, electric field blocking, and antimicrobial composition. The prepared composition is made into various types of products through compression molding, and Fig. 1 (a) shows a rubber mat (1) for automobile floors to which the composition prepared in this manner is applied.

제2실시예로는 도 2 에 도시된 바와같이 전자파흡수체와 전도성물질을 열가소성수지와 혼합하여 압출기를 통하여 펠렛트화한 조성물수지(5)를 제조하거나, 전자파흡수체와 전도성물질이 각각 첨가된 수지에 대하여 펠렛트화된 수지(5)를 제조하게 된다. 이들을 이용하여 상기 제1실시예에서와 같은 방법으로 자기장만 흡수하거나 전기장만 차단하는 항균기능이 발휘되는 단층의 매트를 제조하게 된다.In the second embodiment, as shown in FIG. 2, a composition resin 5 is prepared by mixing an electromagnetic wave absorber and a conductive material with a thermoplastic resin and pelletized through an extruder, or in the resin to which the electromagnetic wave absorber and the conductive material are added, respectively. The pelletized resin 5 is prepared. Using these, a single-layered mat having an antimicrobial function that absorbs only a magnetic field or blocks only an electric field is produced in the same manner as in the first embodiment.

그리고 제3실시예로는 도 3 의 (가)에 도시된 바와같이 라미네이팅법을 이용하여 자기장 흡수 및 항균기능이 부가된 전자파흡수체층(2)과 전기장 차단기능의 전도성물질층(3)의 2층구조로 제품을 제조하거나, (나)에 도시된 바와같이 전도성물질층(3)의 상/하에 각각 전자파흡수체층(2)을 형성한 3층구조로 제품을 제조하여 전자파흡수체층(2)이 전도성물질층(3)을 외부로부터 절연시키는 역할을 이루도록 하였다.In the third embodiment, as shown in (a) of FIG. 3, the electromagnetic wave absorber layer 2 and the conductive material layer 3 having the electric field blocking function added to the magnetic field absorbing and antimicrobial functions using the laminating method. The product is manufactured in a layer structure, or the product is manufactured in a three-layer structure in which the electromagnetic wave absorber layer 2 is formed on and under the conductive material layer 3, as shown in (b). The conductive material layer 3 is to be insulated from the outside.

이를 통하여 층간 상이한 성능인 자기장 흡수 및 항균기능과 전기장 차단기능으로 나뉘어진 상태에서, 일층에서 자기장이 완전히 흡수되지 않아 통과하게 되면 타층에서 전기장을 차단함으로써 전자파 및 각종 균에 대하여 차단하는 효과를 낼 수 있는 것이다.Through this, the magnetic field absorption and antibacterial function and the electric field blocking function, which are different performances between layers, can be prevented against electromagnetic waves and various germs by blocking the electric field in the other layer when the magnetic field is not completely absorbed. It is.

도 4 은 본 발명의 제4실시예로 나타낸 것으로서, (가)는 단층으로 이루어지는 전자파 흡수, 차단 및 항균기능 매트(1)의 어두운색을 보완하고 외관을 미려하게 하기 위하여, 상/하층에 각각 인쇄층(10)과 백층(20)을 부착시킨 것이고,Figure 4 is shown as a fourth embodiment of the present invention, (A) to complement the dark color of the electromagnetic wave absorbing, blocking and antimicrobial function mat (1) consisting of a single layer, each in the upper and lower layers, The printed layer 10 and the back layer 20 are attached,

(나)와 (다)는 각각 인쇄층(10) 및 백층(20)을 도 2 에 도시된 2층 및 3층구조에 적용한 실시예를 나타내고 있다.(B) and (c) show an example in which the print layer 10 and the back layer 20 are applied to the two-layer and three-layer structures shown in FIG.

한편, 비교예로서 하기 [표 1]에는 특정 주파수에서의 상기 각 조성에 따른 매트에서의 전자파 차폐율 측정결과를 나타낸 것으로 측정매트의 두께는 1.5mm이다.On the other hand, as a comparative example, Table 1 below shows the result of measuring the electromagnetic shielding rate in the mat according to each composition at a specific frequency, the thickness of the measuring mat is 1.5mm.

[표 1] (단위 : -dB)[Table 1] (Unit: -dB)

주파수(Hz)매트조성Frequency (Hz) mat composition 10M∼100M10M-100M 100M∼1G100M-1G 1G∼2G1G ~ 2G 2G∼5G2G to 5G 전자파흡수체+전도성물질Electromagnetic Wave Absorber + Conductive Material 4∼134 to 13 11∼1511-15 12∼2212 to 22 7∼227-22 전자파흡수체 30중량%30% by weight of electromagnetic wave absorber 4∼184-18 13∼2013-20 14∼2014-20 4∼204 to 20 전도성물질 40중량%40 wt% conductive material 3∼63 to 6 6∼96-9 9∼249-24 5∼245 to 24 라미네이팅 매트Laminating mat 5∼165 to 16 19∼2119-21 18∼3318-33 8∼338 to 33

상기 [표 1]에서 보면 전자파흡수체와 전도성물질이 층별로 라미네이트된 매트가 측정하는 10MHz∼5GHz대역의 주파수 범위에서 전자파 차폐효과가 가장 우수하게 나타났으며, 특히 도 3 의 (나)와 같은 3층구조의 라미네이트 매트의 경우 외부에 드러나는 전도성물질층(3)이 전기에 대하여 절연성을 나타내어 안전면에서 가장 우수한 성능을 나타냄을 알 수 있었다.In Table 1, the electromagnetic wave shielding effect was most excellent in the frequency range of the 10MHz to 5GHz band measured by the mat laminated by the electromagnetic wave absorber and the conductive material, in particular, as shown in (b) of FIG. In the case of the laminated mat of the layer structure, the conductive material layer 3 exposed to the outside was insulated against electricity, and thus it was found that it showed the best performance in terms of safety.

또한 매트의 두께를 2,3,4,5mm로 두껍게 할수록 전자파 차폐효과가 우수하게 나타났으며, 본 발명에 의한 제품은 전자파를 차단만 하는 것이 아니고 흡수도 하면서 전자파를 제거하므로 환경의 무전자파화를 이룰 수 있게 된다.In addition, the thicker the thickness of the mat to 2, 3, 4, 5mm, the better the electromagnetic shielding effect, the product according to the present invention does not only block the electromagnetic wave but also absorbs the electromagnetic wave to remove the electromagnetic wave of the environment Can be achieved.

그리고 조성물의 항균실험을 위하여 합성고무에 전자파흡수체 15중량%와 전도성물질 20중량%를 혼합하여 제작된 제품과, 전도성물질 40중량%로만 되어진 제품, 그리고 전자파흡수체 30중량%로만 첨가된 제품을 각각 따로 준비하여 항균시험을 실시하였으며, [표 2]에 그 결과를 나타내었다.And for the antimicrobial test of the composition, a product made by mixing 15% by weight of the electromagnetic wave absorber and 20% by weight of the conductive material in the synthetic rubber, a product made of only 40% by weight of the conductive material, and a product added only with 30% by weight of the electromagnetic wave absorber, respectively. Separately prepared and carried out an antibacterial test, the results are shown in [Table 2].

시험결과에 의하면 본 발명이 적용된 시편은 세균에 대하여 항균효과가 있음을 확인할 수 있었으며, 적용된 실험외에 내성황색포도균, 녹농균등에서도 유사한 항균효과를 나타내었다. 첨가되는 전도성물질보다 전자파흡수체가 균 억제효과는 뛰어났고, 어디에도 언급된 바 없는 전도성물질에서도 항균효과가 있음을 입증한 결과임을 알 수 있다.According to the test results, it was confirmed that the specimen to which the present invention was applied had an antimicrobial effect against bacteria, and showed similar antimicrobial effects in resistant Staphylococcus aureus and Pseudomonas aeruginosa in addition to the applied experiment. It can be seen that the electromagnetic wave absorber was more excellent in inhibiting bacteria than the conductive material added, and the result proved that the conductive material had no antimicrobial effect.

본 실험에서 시편 표면적은 5㎠이고, 세균액을 25℃에서 24시간 진탕배양후, 균수 측정(진행회수 150회/분)을 하였으며, 측정방법은 섀이크플래스크(Shake Flask)방법, 대장균은 Escherichia Coli ATCC25922를 사용하였다.In this experiment, the surface area of the specimen was 5 cm2, and the bacterial solution was incubated at 25 ° C. for 24 hours, and then the number of bacteria was measured (150 times / minute). The measurement method was Shake Flask method and Escherichia coli. Escherichia Coli ATCC25922 was used.

[표 2]TABLE 2

시료구분Sample classification 시 험 분 석 결 과Test Analysis Results 균억제율Suppression rate 접촉직후Right after contact 24시간 후24 hours later (2,500기준)(2,500 standard) BLANKBLANK 2,5002,500 2.6002.600 -4-4 미첨가No addition 2,5002,500 2,2002,200 1212 전자파흡수체15중량%+ 전도성물질 20중량%15% by weight of electromagnetic wave absorber + 20% by weight of conductive material 2,5002,500 1,0001,000 6060 전자파흡수체 30중량%30% by weight of electromagnetic wave absorber 2,5002,500 900900 6464 전도성물질 40중량%40 wt% conductive material 2,5002,500 1,1001,100 5656

또한, 제조된 시트의 곰팡이 억제효과를 알아보기 위하여 조성을 달리한 4종의 시트위에 수분이 함유된 식빵을 2주동안 두고 측정하였다. 측정방법은 식빵과 접촉한 시트면적 대비 곰팡이 발생면적을 측정하였으며, 이에 대한 측정결과는 [표 3]에 나타내었다.In addition, in order to determine the mildew inhibitory effect of the prepared sheet was measured for two weeks bread containing moisture on the four sheets of different compositions. The measurement method measured the area of mold generation compared to the sheet area in contact with the bread, the measurement results are shown in [Table 3].

[표 3]TABLE 3

시료구분Sample classification 접촉면적 대비 곰팡이 발생(%)Mold occurrence relative to the contact area (%) BLANKBLANK 완전부폐Complete corruption 미첨가No addition 100100 전자파흡수체15중량%+ 전도성물질 20중량%15% by weight of electromagnetic wave absorber + 20% by weight of conductive material 6868 전자파흡수체 30중량%30% by weight of electromagnetic wave absorber 6060 전도성물질 40중량%40 wt% conductive material 6363

또한, 하기 [표 4]는 전자파흡수체와 전도성물질별 첨가량의 변화에 따른 곰팡이 발생상태를 나타낸 것으로서, 결과에서 알 수 있듯이 전자파흡수체 또는 전도성물질의 첨가량이 증가할수록 뛰어난 곰팡이 억제효과가 나타남을 알 수 있었다.In addition, [Table 4] shows the mold generation state according to the change in the amount of addition of the electromagnetic wave absorber and the conductive material, as can be seen from the results as the increase in the amount of addition of the electromagnetic wave absorber or the conductive material showed excellent mold suppression effect there was.

[표 4]TABLE 4

전자파흡수체/전도성물질 첨가량(중량%)Electromagnetic Wave Absorber / Conductive Substance (wt%) 접촉면적 대비 곰팡이 발생(%)Mold occurrence relative to the contact area (%) 0/00/0 100100 10/010/0 7070 20/020/0 6565 30/030/0 6060 0/100/10 8585 0/200/20 7272 0/300/30 6666 0/400/40 6363

이상에서 살펴본 실험결과에서 보면, 본 발명의 조성물 및 이를 응용한 제품에 사용된 전자파흡수체는 전자파중에서 자기장을 흡수하고, 전도성물질은 전기장을 차단하는 특성으로 인하여 전자파를 차폐하는 성능이 있음을 알 수 있다. 그리고 상기 전도성물질은 고주파대역에서는 전자파를 흡수하는 특성으로 인해 고주파대역에서 전자파 차폐능력이 매우 우수하게 나타났다. 그리고 전자파흡수체와 전도성물질의 함량을 증가시킬수록 차폐효과는 우수하였으나, 첨가량이 많아질수록 가공성이 떨어지며 취성현상이 나타났다.In the above experimental results, it can be seen that the electromagnetic wave absorber used in the composition of the present invention and the applied product absorbs the magnetic field in the electromagnetic wave, and the conductive material has the ability to shield the electromagnetic wave due to the property of blocking the electric field. have. In addition, the conductive material has excellent electromagnetic shielding ability in the high frequency band due to the characteristic of absorbing electromagnetic waves in the high frequency band. The shielding effect was excellent as the content of the electromagnetic wave absorber and the conductive material was increased. However, as the addition amount increased, the workability decreased and the brittleness appeared.

따라서 본 발명에서 개발된 단독 또는 혼합조성물 및 조성물수지 제품은 우수한 가공성 및 기계적인 물질을 가지면서 전자파가 없는 환경을 조성하고, 항균효과로 인하여 균 및 악취를 제거함으로써 쾌적한 환경을 조성할 수 있게 되는 것이다.Therefore, the single or mixed composition and composition resin product developed in the present invention has an excellent processability and mechanical materials to create an environment free of electromagnetic waves, and to create a pleasant environment by removing bacteria and odors due to the antibacterial effect. will be.

본 발명의 적용예로는 자동차용 매트나 전기/전자제품의 매트 및 하우징제품 뿐만 아니라 각종 건축용 재료로서도 이용이 가능하게 된다. 특히, 고주파수대역에서 우수한 전자파흡수효과가 있음이 판명되므로써 향후 이동통신산업분야의 활성화를 구현할 수 있게된다.Application examples of the present invention can be used not only for automobile mats, mats and housing products of electrical / electronic products, but also various construction materials. In particular, it turns out that the excellent electromagnetic wave absorption effect in the high frequency band can be implemented in the future mobile communication industry.

그리고, 상기에서 본 발명의 특정한 실시 예가 설명 및 도시되었지만 본 발명이 당업자에 의해 다양하게 변형되어 실시될 가능성이 있는 것은 자명한 일이다.In addition, although specific embodiments of the present invention have been described and illustrated above, it is obvious that the present invention may be variously modified and implemented by those skilled in the art.

이와같은 변형된 실시 예들은 본 발명의 기술적 사상이나 전망으로부터 개별적으로 이해되어져서는 안되며, 이와 같은 변형된 실시 예들은 본 발명의 첨부된 특허청구범위 안에 속한다 해야 할 것이다.Such modified embodiments should not be individually understood from the technical spirit or the prospect of the present invention, and such modified embodiments should fall within the appended claims of the present invention.

이상 설명한 바와같이 본 발명의 전자파 방지 조성은 각종 전기 전달자에서 발생하는 전자파를 흡수 및 차단함으로써 자동제어장치의 오동작을 방지하고, 특히 노출된 전자파 환경으로부터 인체를 보호하는 효과가 있다.As described above, the electromagnetic wave prevention composition of the present invention prevents malfunction of the automatic control device by absorbing and blocking electromagnetic waves generated from various electric transmitters, and particularly, protects the human body from the exposed electromagnetic environment.

또한, 첨가되는 물질에 항균성을 부여하여 살균 및 균 억제효과와 곰팡이의 억제효과를 통해 더욱 위생적인 사용환경을 제공할 수 있게 된다.In addition, by providing antimicrobial properties to the added material, it is possible to provide a more hygienic use environment through the bactericidal and bacteriostatic effect and the inhibitory effect of the mold.

Claims (4)

고무 [SBR(Styrene Butadiene Rubber), BR(Butadiene Rubber), EPR(Ethylene Propylene Rubber), 중 어느하나], 열가소성수지[PVC(Polyvinychloride), PP(Polypropylene), ABS(Acrylonitrile Butadiene Styrene), PMMA(PolyMethlMeth Acrylate), PE(Polyethylene), PET(Polyethylene Terephthalate), PBT(Polybuthylene Terephthalate), PPS(Polyphenylene Sulfide), PC(Polycabonate), Nylon, LDPE(Low Density Polyethylene), HDPE(High Density Polyethylene)중 어느 하나] 또는 열경화성수지(epoxy)중 어느하나의 물질 사용량을 60~95중량% 범위를 이루고,Rubber [SBR (Styrene Butadiene Rubber), BR (Butadiene Rubber), EPR (Ethylene Propylene Rubber), any one of thermoplastic resin, [PVC (Polyvinychloride), PP (Polypropylene), ABS (Acrylonitrile Butadiene Styrene), PMMA (PolyMethlMeth Any one of Acrylate, Polyethylene (PE), Polyethylene Terephthalate (PET), Polybuthylene Terephthalate (PBT), Polyphenylene Sulfide (PPS), Polycabonate (PC), Nylon, Low Density Polyethylene (LDPE), or High Density Polyethylene (HDPE)] Or thermosetting resin (epoxy) material of any one of the range of 60 to 95% by weight, 상기 물질에 입자크기가 0.1㎛~2㎜이고, 사용량이 10~40중량% 범위인 전자 파흡수체(Mn-Zn-, Ni-Zn-, Cu-Zn-, Cu-Zn-Mg-, Mn-Mg-Al, Mg-Zn-, YIC계 ferrite 중 어느하나)와,Electromagnetic wave absorbers (Mn-Zn-, Ni-Zn-, Cu-Zn-, Cu-Zn-Mg-, Mn-) having a particle size of 0.1 μm to 2 mm and a used amount of 10 to 40% by weight in the material. Mg-Al, Mg-Zn-, any one of YIC-based ferrite), 입자크기가 2㎜이하이고, 사용량을 5~40% 범위로 하는 전도성 물질(Cu, Ni중 어느하나)을 단독 또는 혼합하여 조성시킴을 특징으로 하는 전자파 흡수, 차단 및 향균기능 조성물.Electromagnetic wave absorption, blocking and antimicrobial function composition characterized in that the particle size is 2mm or less, and the composition is used alone or mixed with a conductive material (any one of Cu and Ni) in the range of 5 to 40%. 고무[SBR(Styrene Butadiene Rubber), BR(Butadiene Rubber), EPR(Ethylene Propylene Rubber)중 어느하나], 열가소성수지[PVC(Polyvinychloride), PP(Polypropylene), ABS(Acrylonitrile Butadiene Styrene), PMMA(PolyMethlMeth Acrylate), PE(Polyethylene), PET(Polyethylene Terephthalate), PBT(Polybuthylene Terephthalate), PPS(Polyphenylene Sulfide), PC(Polycabonate), Nylon, LDPE(Low Density Polyethylene), HDPE(High Density Polyethylene)중 어느 하나] 또는 열경화성수지(epoxy)중 어느하나의 물질 사용량을 60~90중량% 범위를 이루고,Rubber [SBR (Styrene Butadiene Rubber), BR (Butadiene Rubber), EPR (Ethylene Propylene Rubber)], Thermoplastic [PVC (Polyvinychloride), PP (Polypropylene), ABS (Acrylonitrile Butadiene Styrene), PMMA (PolyMethlMeth Acrylate ), PE (Polyethylene), PET (Polyethylene Terephthalate), PBT (Polybuthylene Terephthalate), PPS (Polyphenylene Sulfide), PC (Polycabonate), Nylon, Low Density Polyethylene (LDPE), High Density Polyethylene (HDPE)] or The amount of any one of the thermosetting resin (epoxy) in the range of 60 to 90% by weight, 상기 물질에 입자크기가 0.1㎛~2㎜이고, 사용량이 10~40중량% 범위인 전자파흡수체(Mn-Zn-, Ni-Zn-, Cu-Zn-, Cu-Zn-Mg-, Mn-Mg-Al, Mg-Zn-, YIG계 ferrite 중 어느하나)와,Electromagnetic wave absorbers (Mn-Zn-, Ni-Zn-, Cu-Zn-, Cu-Zn-Mg-, Mn-Mg) having a particle size of 0.1 μm to 2 mm and used amount in the range of 10 to 40% by weight. -Al, Mg-Zn-, any one of the YIG-based ferrite), 입자크기가 2㎜이하이고, 사용량을 5~40% 범위로 하는 전도성 물질(Cu, Ni 중 어느하나)을 단독 또는 혼합하여 조성시킨 물질을 150~350。C의 가공온도에서 압출기를 이용하여 펠랫트화한 수지로 형성시킨 것을 특징으로 하는 전자파 흡수, 차단 및 향균기능 조성물수지.Pellets made of solely or mixed conductive material (either Cu or Ni) having a particle size of 2 mm or less and used within a range of 5 to 40% are pelleted using an extruder at a processing temperature of 150 to 350 ° C. Electromagnetic wave absorption, blocking and antimicrobial composition resin, characterized in that formed from ratized resin. 고무[SBR(Styrene Butadiene Rubber), BR(Butadiene Rubber), EPR(Ethylene Propylene Rubber)중 어느하나], 열가소성수지[PVC(Polyvinychloride), PP(Polypropylene), ABS(Acrylonitrile Butadiene Styrene), PMMA(PolyMethlMeth Acrylate), PE(Polyethylene), PET(Polyethylene Terephthalate), PBT(Polybuthylene Terephthalate), PPS(Polyphenylene Sulfide), PC(Polycabonate), Nylon, LDPE(Low Density Polyethylene), HDPE(High Density Polyethylene)중 어느하나] 또는 열경화성수지(epoxy)중 어느하나 물질 사용량을 60~95중량% 범위를 이루고,Rubber [SBR (Styrene Butadiene Rubber), BR (Butadiene Rubber), EPR (Ethylene Propylene Rubber)], Thermoplastic [PVC (Polyvinychloride), PP (Polypropylene), ABS (Acrylonitrile Butadiene Styrene), PMMA (PolyMethlMeth Acrylate ), Polyethylene (PE), Polyethylene Terephthalate (PET), Polybuthylene Terephthalate (PBT), Polyphenylene Sulfide (PPS), Polycabonate (PC), Nylon, Low Density Polyethylene (LDPE), or High Density Polyethylene (HDPE) Either of the thermosetting resin (epoxy) material ranges from 60 to 95% by weight, 상기 물질에 입자크기가 0.1㎛~2㎜이고, 사용량이 10~40중량% 범위인 전자파흡수체(Mn-Zn-, Ni-Zn-, Cu-Zn-, Cu-Zn-Mg-, Mn-Mg-Al, Mg-Zn-, YIG계 ferrite 중 어느하나)와,Electromagnetic wave absorbers (Mn-Zn-, Ni-Zn-, Cu-Zn-, Cu-Zn-Mg-, Mn-Mg) having a particle size of 0.1 μm to 2 mm and used amount in the range of 10 to 40% by weight. -Al, Mg-Zn-, any one of the YIG-based ferrite), 입자크기가 2㎜이하이고, 사용량을 5~40% 위로 하는 전도성 물질(Cu, Ni 중 어느하나)을 단독 또는 혼합시킨 조성물층이 포함되어 이루어짐을 특징으로 하는 전자파 흡수, 차단 및 향균기능 매트.Electromagnetic wave absorption, blocking and antimicrobial function mat, characterized in that the particle size is less than 2mm, comprising a composition layer of a single or mixed conductive material (any one of Cu, Ni) up to 5 to 40%. 제 3 항에 있어서,The method of claim 3, wherein 상기 전도성물질이 포함된 층의 절연을 위하여 상/하층에는 각각 전자파흡수체가 포함된 층이 위치함을 특징으로 하는 전자파 흡수, 차단 및 향균기능 매트.Electromagnetic wave absorbing, blocking and antimicrobial function mat, characterized in that the upper and lower layers for the insulation of the layer containing the conductive material, each containing the electromagnetic wave absorber is located.
KR1019980041543A 1998-10-02 1998-10-02 A material, resin and mat for absolution and interception of electromagnetic waves KR100261351B1 (en)

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KR20020006317A (en) * 2000-07-12 2002-01-19 마상만 Composition ingredients of cellular phone case for interception of electromagnetic wave and manufacture method thereof
KR100418529B1 (en) * 2001-01-31 2004-02-11 채종희 Thermoplastic styrene/butadiene/styrene composition for car mat
KR100427554B1 (en) * 2000-11-29 2004-04-30 주식회사 엘지화학 PVC Carpet Tile Using Carbon Black and the Method of Manufacturing thereof
KR100891351B1 (en) 2008-05-06 2009-04-01 윤재기 Non-slip mat in the manufacturing method and the non-slip mats
CN105400161A (en) * 2015-12-25 2016-03-16 广东威林工程塑料有限公司 Novel antibiosis and anti-warping reinforced PBT composite material and preparation method thereof

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KR20020085025A (en) * 2001-05-04 2002-11-16 (주)성창산업 Composite and Mat Utilizing Thereof for Acoustic Insulation with Absorption Function of Electromagnetic Wave and Water-Vein Wave
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KR20040045533A (en) * 2002-11-23 2004-06-02 주식회사 이이엠 A compound. for water wave absorption neutrlizing
KR102204744B1 (en) * 2019-10-16 2021-01-19 한국항공우주산업 주식회사 Rubber matrix composites for impedance matching and application method thereof
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KR20020006317A (en) * 2000-07-12 2002-01-19 마상만 Composition ingredients of cellular phone case for interception of electromagnetic wave and manufacture method thereof
KR100427554B1 (en) * 2000-11-29 2004-04-30 주식회사 엘지화학 PVC Carpet Tile Using Carbon Black and the Method of Manufacturing thereof
KR100418529B1 (en) * 2001-01-31 2004-02-11 채종희 Thermoplastic styrene/butadiene/styrene composition for car mat
KR100891351B1 (en) 2008-05-06 2009-04-01 윤재기 Non-slip mat in the manufacturing method and the non-slip mats
CN105400161A (en) * 2015-12-25 2016-03-16 广东威林工程塑料有限公司 Novel antibiosis and anti-warping reinforced PBT composite material and preparation method thereof

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