KR100225809B1 - Method and apparatus for controlling operation of sequential filter in diesel engine - Google Patents

Method and apparatus for controlling operation of sequential filter in diesel engine Download PDF

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Publication number
KR100225809B1
KR100225809B1 KR1019960071593A KR19960071593A KR100225809B1 KR 100225809 B1 KR100225809 B1 KR 100225809B1 KR 1019960071593 A KR1019960071593 A KR 1019960071593A KR 19960071593 A KR19960071593 A KR 19960071593A KR 100225809 B1 KR100225809 B1 KR 100225809B1
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brush
mixed powder
molded body
powder
graphite
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KR1019960071593A
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Korean (ko)
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KR19980052576A (en
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김성수
김일두
임현철
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에릭 발리베
발레오만도전장시스템스코리아주식회사
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Priority to KR1019960071593A priority Critical patent/KR100225809B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F3/26Impregnating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/05Metallic powder characterised by the size or surface area of the particles
    • B22F1/052Metallic powder characterised by the size or surface area of the particles characterised by a mixture of particles of different sizes or by the particle size distribution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • B22F1/103Metallic powder containing lubricating or binding agents; Metallic powder containing organic material containing an organic binding agent comprising a mixture of, or obtained by reaction of, two or more components other than a solvent or a lubricating agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F2003/248Thermal after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2302/00Metal Compound, non-Metallic compound or non-metal composition of the powder or its coating
    • B22F2302/40Carbon, graphite

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Motor Or Generator Current Collectors (AREA)

Abstract

본 발명은 직류 전동기용 금속흑연질 브러시 제조방법에 관한 것으로, 종래에는 브러시 내부의 결합제가 탄화되면서 탄소 이외의 성분이 증발하여 기공으로 남게되어 브러시의 비저항을 증가시키고 흑연입자 또는 동입자간의 결합력을 떨어뜨려 브러시의 내마모 특성을 저하시키는 문제가 있었다.The present invention relates to a method for manufacturing a metal graphite brush for a DC motor, and in the related art, as the binder inside the brush is carbonized, components other than carbon evaporate to remain as pores, thereby increasing the resistivity of the brush and increasing the bonding force between graphite particles or copper particles. There was a problem of dropping the wear resistance of the brush.

따라서, 본 발명은 흑연 분말에 열경화성 수지의 결합제를 5-40wt% 혼합하여 혼합 분말을 형성하는 혼련 단계와, 상기 혼합 분말에 포함된 열경화성 수지를 경화시키기 위한 가열 단계와, 상기 혼합 분말을 75-420μm의 입도를 갖도록 분쇄하는 분쇄 단계와, 상기 단계에서 분쇄된 혼합분말에 동분말 20-80wt%와 첨가제 10wt% 미만을 혼합한 후 2-3.5ton/cm2으로 가압하여 소정형상을 갖도록 성형체를 형성하는 가압성형 단계와, 상기 성형체를 500-900℃ 온도하에서 1-5시간 가열하여 소성변형시키는 열처리 단계와, 상기 성형체의 기공에 용융수지를 충진하는 함침 단계를 구비함으로써 브러시의 비저항을 감소시키고 흑연입자 또는 동입자간의 결합력을 증대시켜 브러시의 강도를 향상시킬 수 있는 효과를 얻을 수 있다.Therefore, the present invention is a kneading step of forming a mixed powder by mixing the binder of the thermosetting resin to 5-40wt% graphite powder, a heating step for curing the thermosetting resin contained in the mixed powder, and the mixed powder 75- The compact is pulverized to have a particle size of 420 μm, and 20 to 80 wt% of copper powder and less than 10 wt% of additives are mixed with the mixed powder pulverized in the above step, and then pressurized to 2-3.5 ton / cm 2 to have a predetermined shape. Reducing the resistivity of the brush by forming a pressure forming step, a heat treatment step of heating the molded body at a temperature of 500-900 ° C. for 1-5 hours, and a plastic deformation process, and an impregnating step of filling molten resin in the pores of the molded body. By increasing the bonding force between the graphite particles or copper particles can be obtained the effect of improving the strength of the brush.

Description

직류 전동기용 금속흑연질 브러시 제조방법 {METHOD AND APPARATUS FOR CONTROLLING OPERATION OF SEQUENTIAL FILTER IN DIESEL ENGINE}Manufacturing method of metal graphite brush for DC motor {METHOD AND APPARATUS FOR CONTROLLING OPERATION OF SEQUENTIAL FILTER IN DIESEL ENGINE}

본 발명은 직류 전동기에 사용되는 금속흑연질 브러시(Brush)를 제조하기 위한 방법에 관한 것으로, 특히 제조공정중 발생되는 기공에 액상의 패놀수지를 함침시켜 브러시 내부의 흑연이나 동입자간의 결합력을 증대시킬 수 있는 직류 전동기용 금속흑연질 브러시 제조방법에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a metal graphite brush used in a DC motor, and in particular, to impregnate liquid phenol resin in pores generated during the manufacturing process to increase the bonding force between graphite and copper particles in the brush. It relates to a method for producing a metal graphite brush for direct current electric motors.

일반적으로, 흑연 브러시(12)는 도 1에 도시된 바와 같이, 저전압 직류 전동기(10)의 정류자(11)상에 미끄럼 운동이 가능하도록 접촉되어서 통전 역할을 수행하는 부재로서, 통상적으로 자동차용 기동 전동기 등과 같은 저전압의 직류 전동기에는 동분말과 천연 흑연 분말을 혼합하여 제조되는 금속흑연질 브러시를 사용하고 있다.In general, as shown in FIG. 1, the graphite brush 12 is a member that contacts the commutator 11 of the low-voltage DC motor 10 so as to be able to slide so as to perform an energizing role. Low-voltage DC motors such as electric motors use a metal graphite brush made by mixing copper powder and natural graphite powder.

금속흑연질 브러시(이하 브러시라 약칭함)는 직류 전동기의 출력성능, 내구성능에 따라서 금속함유량을 다르게하여 사용하고 있다. 즉, 고출력을 요하는 경우에는 금속함유량이 60∼90wt%이며, 고 내구성을 요하는 경우에는 금속함유량이 10∼50wt%로 하는 것이 일반적이다.Metal graphite brush (abbreviated as brush) is used by varying the metal content according to the output performance and durability of the DC motor. That is, when high output is required, the metal content is 60 to 90 wt%, and when high durability is required, the metal content is generally 10 to 50 wt%.

한편, 종래의 일실시예에 따른 직류 전동기용 브러시의 제조 방법이 도 2에 나타나 있다.On the other hand, a method for manufacturing a brush for a DC motor according to a conventional embodiment is shown in FIG.

종래의 브러시 제조방법은 흑연 분말에 열경화성 수지의 결합제를 혼합하여 혼합 분말을 형성하는 혼련(混煉) 단계와, 상기 열경화성 수지를 경화시키기 위한 가열 단계와, 상기 혼합 분말을 소정입도를 갖도록 하는 분쇄 단계와, 상기 혼합분말에 동 및 첨가제를 혼합하는 소정형상을 갖도록 하는 가압성형 단계와, 이를 소정의 온도범위로 가열하여 소성변형시키는 열처리 단계로 이루어진다.The conventional brush manufacturing method includes a kneading step of forming a mixed powder by mixing a binder of a thermosetting resin with graphite powder, a heating step for curing the thermosetting resin, and pulverizing the mixed powder to have a predetermined particle size. And a press forming step of having a predetermined shape for mixing copper and additives in the mixed powder, and a heat treatment step of heating the plastic powder in a predetermined temperature range to deform it.

특히 성형체를 소성변형시키기 위한 열처리 단계에서는 약 500∼900℃ 범위의 온도에서 약 1∼5시간 열처리하여 소망하는 강도를 갖는 브러시를 형성한다.In particular, in the heat treatment step for plastically deforming the molded body, heat treatment is performed at a temperature in the range of about 500 to 900 ° C. for about 1 to 5 hours to form a brush having a desired strength.

그런데 상기와 같은 종래의 열처리단계는 브러시 내부의 결합제가 탄화되면서 탄소 이외의 성분이 증발하여 그 증발된 부분은 기공으로 남게되는 문제를 야기시킨다.However, the conventional heat treatment step as described above causes a problem that the components other than carbon evaporate as the binder in the brush is carbonized, leaving the evaporated portion as pores.

이와같은 기공은 브러시의 비저항을 증가시키고 흑연입자 또는 동입자간의 결합력을 떨어뜨려 브러시의 내마모 특성을 저하시키는 문제를 초래한다.Such pores increase the resistivity of the brush and lower the bonding strength between graphite particles or copper particles, resulting in a problem of lowering the wear resistance of the brush.

한편, 종래에도 이와같은 기공을 줄이기 위해 가압성형 단계에서 성형압력을 증가하거나 결합제의 양을 줄이는 방법 등이 제안되어 있으나, 이는 브러시의 물리적 특성에 악영향을 가져와 근본적인 해결책은 될 수 없었다.On the other hand, in order to reduce such pores, a method of increasing the molding pressure or reducing the amount of the binder in the press molding step has been proposed, but this has a detrimental effect on the physical properties of the brush and cannot be a fundamental solution.

본 발명은 이와같은 종래의 문제점을 해결하기 위한 것으로, 흑연과 동분말 및 기타 첨가제를 혼합, 성형, 소성한 금속흑연질 브러시의 기공에 액상수지를 함침시켜 브러시의 강도를 향상시킬 수 있는 직류 전동기용 금속흑연질 브러시 제조방법을 제공하는데 그 목적이 있다.The present invention is to solve such a conventional problem, a direct current electric motor that can improve the strength of the brush by impregnating the liquid resin in the pores of the metal graphite brush mixed, molded and calcined graphite, copper powder and other additives It is an object of the present invention to provide a method for producing a metal graphite brush.

이와같은 목적을 실현하기 위한 본 발명은 흑연 분말에 열경화성 수지의 결합제를 5-40wt% 혼합하여 혼합 분말을 형성하는 혼련 단계와, 상기 혼합 분말에 포함된 열경화성 수지를 경화시키기 위한 가열 단계와, 상기 혼합 분말을 75-420μm의 입도를 갖도록 분쇄하는 분쇄 단계와, 상기 단계에서 분쇄된 혼합분말에 동분말 20-80wt%와 첨가제 10wt% 미만을 혼합한 후 2-3.5ton/cm2으로 가압하여 소정형상을 갖도록 성형체를 형성하는 가압성형 단계와, 상기 성형체를 500-900℃ 온도하에서 1-5시간 가열하여 소성변형시키는 열처리 단계와, 상기 성형체의 기공에 용융수지를 충진하는 함침 단계를 포함하는 직류 전동기용 금속흑연질 브러시 제조방법을 제공한다.The present invention for achieving the above object is a kneading step of forming a mixed powder by mixing the binder of the thermosetting resin to 5-40wt% graphite powder, a heating step for curing the thermosetting resin contained in the mixed powder, and Grinding the mixed powder to have a particle size of 75-420μm, 20-80wt% copper powder and less than 10wt% additives mixed with the mixed powder ground in the above step and then pressurized at 2-3.5ton / cm 2 A direct-flow step including forming a molded body to have a shape, a heat treatment step of heating the molded body under a temperature of 500-900 ° C. for 1-5 hours and plastically deforming, and an impregnation step of filling the pores of the molded body with a molten resin. Provided is a method of manufacturing a metal graphite brush for an electric motor.

도 1은 정류자상에 접촉되어 있는 브러시를 도시한 단면도,1 is a cross-sectional view showing a brush in contact with the commutator;

도 2는 종래의 브러시 제조방법을 순차적으로 도시한 공정도,2 is a process chart sequentially showing a conventional brush manufacturing method,

도 3은 본 발명에 따른 브러시 제조방법을 순차적으로 도시한 공정도,3 is a process chart sequentially showing a brush manufacturing method according to the present invention;

도 4는 본 발명에 따른 함침공정을 수행하기 위한 장치 개략도.4 is a schematic diagram of an apparatus for performing an impregnation process according to the present invention.

도면의 주요부분에 대한 부호의 설명Explanation of symbols for main parts of the drawings

10 : 직류 전동기 11 : 정류자10 DC motor 11: commutator

12 : 브러시 20 : 챔버12: brush 20: chamber

22 : 용기 24 : 도관22 container 24 conduit

26 : 성형체26: molded body

이하 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 상세히 설명하면 다음과 같다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 3은 본 발명의 일실시예에 따른 직류 전동기용 브러시 제조방법을 나타낸 공정도이며, 도 4는 본 발명에 따른 함침공정을 수행하기 위한 장치 개략도이다.Figure 3 is a process diagram showing a brush manufacturing method for a DC motor according to an embodiment of the present invention, Figure 4 is a schematic diagram of a device for performing the impregnation process according to the present invention.

본 발명은 흑연 분말에 열경화성 수지의 결합제를 혼합하여 혼합 분말을 형성하는 혼련 단계와, 상기 혼합 분말에 포함된 열경화성 수지를 경화시키기 위한 가열 단계와, 상기 혼합 분말을 소정 입도를 갖도록 하는 분쇄 단계와, 상기 혼합분말에 동 및 첨가제를 혼합하여 소정형상을 갖도록 성형체를 형성하는 가압성형 단계와, 상기 성형체를 소정의 온도범위로 가열하여 소성변형시키는 열처리 단계와, 상기 성형체의 기공에 액상수지를 함침하여 100∼150℃에서 경화시키는 단계를 포함한다.The present invention is a kneading step of forming a mixed powder by mixing a binder of the thermosetting resin to graphite powder, a heating step for curing the thermosetting resin contained in the mixed powder, a grinding step of making the mixed powder to have a predetermined particle size; A pressure molding step of forming a molded body to have a predetermined shape by mixing copper and an additive with the mixed powder, a heat treatment step of heating the molded body to a predetermined temperature range and plastic deformation, and impregnating liquid resin in the pores of the molded body. Thereby curing at 100 to 150 ° C.

상기 혼련 단계는 챔버에 장입되어 있는 흑연 분말에 소정의 점도를 갖는 액상의 경화성 수지 결합제를 상기 흑연 분말 조성에 대해 5∼40wt% 정도로 첨가시킨다.In the kneading step, a liquid curable resin binder having a predetermined viscosity is added to the graphite powder charged in the chamber at about 5 to 40 wt% based on the graphite powder composition.

상기 결합제는 노볼락형 페놀 수지, 비스페놀 A형 에폭시 수지, 레졸형 페놀 수지 등과 같은 열경화성 수지를 사용하며, 결합제의 고른 분포상태를 유지할 수 있도록 알콜 또는 아세톤과 같은 희석제가 첨가된다.The binder may be a thermosetting resin such as a novolac phenol resin, a bisphenol A epoxy resin, a resol type phenol resin, or the like, and a diluent such as alcohol or acetone may be added to maintain an even distribution of the binder.

상기 가열 단계는 혼련 챔버내에서 소정의 온도로 희석제가 휘발되어 제거될 때까지 가열하여 결합제가 경화되면서 결합 작용이 이루어짐으로써 충분한 강도를 갖는 덩어리 상태의 혼합 분말을 형성한다.The heating step heats the diluent at a predetermined temperature in the kneading chamber until it is volatilized and removed to form a mixed powder having a sufficient strength by curing as the binder is hardened.

상기 분쇄 단계는 덩어리 상태의 혼합 분말을 분쇄하여 균일하면서 미세한 입도, 바람직하게는 75∼420㎛ 의 입도를 갖는 분말로 형성한다.In the pulverizing step, the mixed powder in the form of agglomerates is pulverized to form a powder having a uniform and fine particle size, preferably 75 to 420 μm.

상기 가압성형 단계는 상기 미세한 혼합 분말에 동분말 및 이황화 몰리브데늄을 첨가하여 약 2∼3.5ton/cm2으로 가압하여 소정 형상을 갖는 성형체를 형성한다.In the pressing step, copper powder and molybdenum disulfide are added to the fine mixed powder to pressurize to about 2 to 3.5 ton / cm 2 to form a molded article having a predetermined shape.

상기 동분말은 브러시의 전기전도성을 향상시키기 위한 것으로, 25∼60㎛ 정도의 평균 입자 크기를 갖는 동분말을 혼합 분말에 대하여 20∼80wt% 첨가된다.The copper powder is for improving the electrical conductivity of the brush, and 20 to 80 wt% of the copper powder having an average particle size of about 25 to 60 µm is added to the mixed powder.

한편, 상기 이황화 몰리브데늄은 브러시의 고온 윤활 특성을 향상시키기 위한 것으로, 10∼50㎛ 정도의 평균 입자 크기를 갖는 이황화 몰리브데늄을 혼합 분말에 대하여 10wt% 미만으로 첨가된다.On the other hand, the molybdenum disulfide is to improve the high temperature lubrication characteristics of the brush, molybdenum disulfide having an average particle size of about 10 to 50㎛ is added to less than 10wt% with respect to the mixed powder.

상기 열처리 단계는 상기 성형체를 소성변형시킬 수 있도록 500∼900℃ 온도하에서 1∼5시간 정도로 가열처리하여 브러시의 강도를 증대시킨다.The heat treatment step is heated to about 1 to 5 hours at 500 ~ 900 ℃ temperature to plastically deform the molded body to increase the strength of the brush.

상기 함침 단계는 도 4에 보인 것과 같이, 진공을 형성할 수 있는 챔버(20)에 들어있는 성형체(26)와, 가열가능한 용기(22)에 용융상태로 들어있는 용융수지와, 상기 챔버(20)와 용기(22)를 연결하는 도관(24)을 구비하여 이루어진다.The impregnation step, as shown in FIG. 4, includes a molded body 26 contained in a chamber 20 capable of forming a vacuum, a molten resin contained in a molten state in a heatable container 22, and the chamber 20. ) And a conduit 24 connecting the vessel 22.

즉, 성형체(26)를 챔버(20)에 넣은 후 진공을 형성하면 성형체(26)의 기공에 있던 공기가 제거되며, 수지는 약 200℃ 정도로 가열하면 용융수지를 형성하게 된다.That is, when the vacuum is formed after the molding 26 is placed in the chamber 20, air in the pores of the molding 26 is removed, and the resin forms a molten resin when heated to about 200 ° C.

한편, 진공상태의 챔버(20)는 대기압에 대해 부압이므로 도관(24)을 통해 용융수지를 챔버(20)내로 빨아들이게 되어 챔버(20)내에 들어있는 성형체(26)를 전체적으로 담구게 되면서 기공속으로 용융수지가 들어가 함침된다.On the other hand, since the vacuum chamber 20 is negative pressure against atmospheric pressure, the molten resin is sucked into the chamber 20 through the conduit 24 so as to completely immerse the molded body 26 contained in the chamber 20. Molten resin enters and is impregnated.

바람직하게 챔버(20)의 진공은 10-1torr 이하로 유지하는 것이 적당하다.Preferably, the vacuum in chamber 20 is suitably maintained at 10 −1 torr or less.

한편, 액상수지가 함침된 성형체(26)를 100∼150℃에서 경화시킨다.On the other hand, the molded body 26 impregnated with the liquid resin is cured at 100 to 150 ° C.

이하, 본 발명에 따른 실시예를 비교하면 다음과 같다.Hereinafter, comparing the embodiment according to the present invention.

표 1은 본 발명에 따라 함침단계를 거친 실시예와, 함침단계가 생략된 종래의 비교예를 항목별로 비교한 것이다.Table 1 compares the embodiment which has been subjected to the impregnation step according to the present invention and the conventional comparative example in which the impregnation step is omitted, item by item.

여기서, 비교예의 시편은 종래의 브러시 제조방법에 따라 제조한 것으로, 흑연 35wt%, 동 60wt%, 이황화몰리브덴 5 wt%을 혼합한 혼합분말을 2.75 ton/cm2로 가압성형하여 650℃의 온도로 소결한 것이다.Here, the specimen of the comparative example was prepared according to the conventional brush manufacturing method, press-molded a powder mixture of graphite 35wt%, copper 60wt%, molybdenum disulfide 5wt% to 2.75 ton / cm 2 to a temperature of 650 ℃ It is sintered.

또한, 실시예는 비교예와 동일한 조건에서 형성된 성형체(26)를 10-1torr의 진공도가 형성된 챔버(20)에 넣고 용융수지를 함침시킨 후 액상수지를 경화시킨 것이다.In the embodiment, the molded body 26 formed under the same conditions as the comparative example is placed in a chamber 20 having a vacuum degree of 10 −1 torr, impregnated with a molten resin, and then cured the liquid resin.

항 목Item 비저항(μΩ㎝)Specific resistance (μΩ㎝) 밀도(g/㎤)Density (g / cm 3) 경도(Hs)Hardness (Hs) 굴곡강도(kg/㎤)Flexural strength (kg / cm3) 내구수명(cycle)Cycle life 비교예Comparative example 3030 3.83.8 1818 500500 16,00016,000 실시예Example 2626 3.813.81 1818 530530 18,00018,000

표 1에서 드러난 바와 같이, 본 발명에 따른 실시예는 비교예에 대하여 비저항, 밀도, 굴곡강도 및 일정조건하에서의 내구수명이 우수한 것임을 알 수 있다.As shown in Table 1, it can be seen that the embodiment according to the present invention has excellent resistivity, density, flexural strength, and durability under certain conditions.

즉, 용융수지가 성형체(26)의 기공을 충진시켜 기공을 제거함으로써 비저항을 감소시킬 수 있으며 기공으로 인한 브러쉬와 정류자간에 발생되는 불꽃을 억제할 수 있으며, 성형체(26) 내부의 흑연재질과 동 및 기타 첨가물간의 결합력을 향상시켜 내마모 특성이 향상됨으로써 모터의 수명을 연장할 수 있게 된다.That is, the molten resin can reduce the specific resistance by filling the pores of the molded body 26 to remove the pores, and can suppress the spark generated between the brush and the commutator due to the pores, and the same as the graphite material inside the molded body 26 By improving the bonding force between the and other additives to improve the wear resistance it is possible to extend the life of the motor.

이상, 상기 내용은 본 발명의 바람직한 일실시예를 단지 예시한 것으로 본 발명의 당업자는 본 발명의 요지를 변경시킴이 없이 본 발명에 대한 수정 및 변경을 가할 수 있음을 인지해야 한다.In the above description, it should be understood that those skilled in the art can make modifications and changes to the present invention without changing the gist of the present invention as it merely illustrates a preferred embodiment of the present invention.

따라서 본 발명에 따르면 금속흑연질 브러시의 기공에 용융수지를 함침시켜 브러시의 비저항을 감소시키고 흑연입자 또는 동입자간의 결합력을 증대시켜 브러시의 강도를 향상시킬 수 있는 효과를 얻을 수 있다.Therefore, according to the present invention, the pores of the metal graphite brush may be impregnated with a molten resin to reduce the resistivity of the brush and increase the bonding strength between graphite particles or copper particles, thereby improving the strength of the brush.

Claims (3)

흑연 분말에 열경화성 수지의 결합제를 5-40wt% 혼합하여 혼합 분말을 형성하는 혼련 단계와, 상기 혼합 분말에 포함된 열경화성 수지를 경화시키기 위한 가열 단계와, 상기 혼합 분말을 75-420μm의 입도를 갖도록 분쇄하는 분쇄 단계와, 상기 단계에서 분쇄된 혼합분말에 동분말 20-80wt%와 첨가제 10wt% 미만을 혼합한 후 2-3.5ton/cm2으로 가압하여 소정형상을 갖도록 성형체를 형성하는 가압성형 단계와, 상기 성형체를 500-900℃ 온도하에서 1-5시간 가열하여 소성변형시키는 열처리 단계와, 상기 성형체의 기공에 용융수지를 충진하는 함침 단계를 포함하는 직류 전동기용 금속흑연질 브러시 제조방법.A kneading step of forming a mixed powder by mixing a binder of the thermosetting resin with 5-40 wt% of graphite powder, a heating step for curing the thermosetting resin included in the mixed powder, and the mixed powder to have a particle size of 75-420 μm. A pulverization step of pulverizing, and pressing the molding step to form a molded body to have a predetermined shape by mixing 20-80wt% copper powder and less than 10wt% additive in the mixed powder pulverized in the above step and then pressurized at 2-3.5ton / cm 2 And a heat treatment step of plastic deformation by heating the molded body at a temperature of 500-900 ° C. for 1-5 hours, and an impregnation step of filling the pores of the molded body with a molten resin. 제 1 항에 있어서, 상기 함침 단계는 진공이 형성된 챔버에 성형체를 넣고 진공에 의해 용융수지를 챔버내로 빨려들어 성형체에 함침되는 것을 특징으로 하는 직류 전동기용 금속흑연질 브러시 제조방법.The method of claim 1, wherein the impregnating step comprises inserting a molded body into a chamber in which a vacuum is formed and sucking molten resin into the chamber by a vacuum to impregnate the molded body. 제 2 항에 있어서, 상기 챔버의 진공도는 10-1torr 이하로 유지하는 것을 특징으로 하는 직류 전동기용 금속흑연질 브러시 제조방법.The method of claim 2, wherein the vacuum degree of the chamber is maintained at 10 −1 torr or less.
KR1019960071593A 1996-12-24 1996-12-24 Method and apparatus for controlling operation of sequential filter in diesel engine KR100225809B1 (en)

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