KR0140910B1 - Apparatus for coating - Google Patents
Apparatus for coatingInfo
- Publication number
- KR0140910B1 KR0140910B1 KR1019950038040A KR19950038040A KR0140910B1 KR 0140910 B1 KR0140910 B1 KR 0140910B1 KR 1019950038040 A KR1019950038040 A KR 1019950038040A KR 19950038040 A KR19950038040 A KR 19950038040A KR 0140910 B1 KR0140910 B1 KR 0140910B1
- Authority
- KR
- South Korea
- Prior art keywords
- hairpin
- transfer
- powder
- burners
- paint
- Prior art date
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/30—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages
- B05B1/3026—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages the controlling element being a gate valve, a sliding valve or a cock
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- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45D—HAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
- A45D8/00—Hair-holding devices; Accessories therefor
- A45D8/02—Hair pins
- A45D8/06—Hair pins two-limbed, e.g. U-shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/027—Thermal properties
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Spray Control Apparatus (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
본 발명은 머리핀의 착색장치에 관한 것으로 특히, 절단 및 벤딩금형으로부터 가공된 머리핀을 벤드이송장치에 의해 순환하는 이송밴드에 끼워 도료분사, 가열접착, 예열, 분말묻힘, 용융건조, 취출장치를 차례로 이송시키면서 머리핀의 표면에 원하는 색깔의 도료를 자동으로 착색시킬수 있도록 한 것이다.The present invention relates to a coloring device for hairpins, and in particular, the hairpins processed from cutting and bending molds are inserted into a transfer band circulated by a bend feeder, followed by paint spraying, heat bonding, preheating, powder embedding, melt drying, and taking out device. It was able to automatically color paint of desired color on the surface of hairpin while transferring.
이렇게 하므로서 본 발명은 종래의 수작업에 비해 생산성이 향상되고, 많은 작업인원이 필요없으므로 인건비 및 원가절감에 기여할수 있으며, 아울러 작업중의 안전사고를 미연에 방지할 수 있는 효과가 있는 것이다.By doing so, the present invention is improved in productivity compared to the conventional manual work, and does not require a large number of working people, thereby contributing to labor cost and cost reduction, and also has the effect of preventing safety accidents in operation.
Description
제1도의 (가)내지 (마)는 머리핀의 제조공정을 나타낸 사시도(A) to (e) in FIG. 1 are perspective views showing the manufacturing process of the hairpin
제2도는 본 발명의 평면도2 is a plan view of the present invention
제3도는 이송밴드에 머리핀이 끼워진 상태의 사시도3 is a perspective view of the hairpin is inserted into the transfer band
제4도의 (a)는 밴드이송장치의 평면도(A) of FIG. 4 is a plan view of the band feeder.
(b)는 단면도(b) section
제5도는 도료분사장치의 측면도5 is a side view of the paint spraying device
제6도의 (a)는 가열접착장치의 평단면도(A) of FIG. 6 is a plan sectional view of a heat bonding apparatus.
(b)는 측단면도(b) is a side cross-sectional view
제7도는 예열장치의 평단면도7 is a plan sectional view of the preheating device.
제8도는 분말묻힘장치의 측단면도8 is a side cross-sectional view of the powder buried device
제9도는 용융건조장치의 평단면도9 is a cross-sectional view of the melt drying apparatus
제10도는 취출장치의 측단면도10 is a side cross-sectional view of the take-out device
*도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
10:머리핀11:돌출부10: hair clip 11: protrusion
20:이송밴드21:구멍20: Transfer band 21: Hole
30:밴드이송장치32,32':회전축30: band feeder 32, 32 ': rotating shaft
33,33':이송기어33a,33'a:치33,33 ': Transfer Gears 33a, 33'a: Q
33b,33'b:삽입흠33c,33'c: 고정핀33b, 33'b: Insertion defect 33c, 33'c: Fixing pin
40:도료분사장치41:에어건40: paint spraying device 41: air gun
43:작동간44:노즐43: Operation 44: Nozzle
50:가열접착장치52:에어덕트50: heating bonding device 52: air duct
53:가열실60:예열장치53: heating chamber 60: preheating device
61:버너63:가열실61: burner 63: heating room
70:분말묻힘장치73:저장실70: powder buried device 73: storage room
74:보조가이드75:로울러74: Auxiliary Guide 75: Roller
76:분말80:용융건조장치76: powder 80: molten drying device
81:버너82:에어덕트81: Burner 82: Air duct
83:가열실84:에어덕트83: heating room 84: air duct
85:건조실86:송풍기85: drying room 86: blower
90:취출장치91,92:로울러90: ejection device 91, 92: roller
본 발명은 머리핀의 착색장치에 관한 것으로 특히, 머리핀을 이송밴드에 끼운 다음 도료분사, 가열접착, 예열, 분말묻힘, 용융건조, 취출장치를 차례로 이송시키면서 원하는 색깔의 도료를 자동으로 착색시킬 수 있도록 한 머리핀의 자동착색장치에 관한 것이다.The present invention relates to a coloring device for the hairpin, and in particular, to insert the hairpin into the transfer band, so that the paint of the desired color can be automatically colored while conveying paint spraying, heat bonding, preheating, powder buried, melt drying, and taking out device in sequence. A hairpin automatic coloring device.
일반적으로 머리핀의 제조과정은 다음과 같다.In general, the manufacturing process of the hairpin is as follows.
즉 제1도의 (가)와 같이 단면이 직사각형인 금속재의 바(bar)(102)로부터 일정길이의 소재(103)를 얻은 다음 (나), (다)와 같이 소재(103)를 절곡성형하여 머리핀(100)으로 가공하고, 이어서 가공된 머리핀(100)의 표면에 (라)와 같이 원하는 색깔의 착색도료(빗금친 부분)를 분사시킨 후 이를 일정한 온도에 가열하여 접착시키며, 최종적으로 도료가 착색된 머리핀(100)의 양단부에 (마)와 같이 분말을 묻힌 다음 용융건조시켜 두피보호를 위한 돌출부(101)를 형성함으로써 머리핀(100)의 제조를 완료하게 된다.In other words, as shown in (a) of FIG. 1, a material 103 having a certain length is obtained from a bar 102 of a metal material having a rectangular cross section, and then the material 103 is bent and shaped as shown in (b) and (c). Processed with a hairpin 100, and then sprayed a colored paint (hatched portion) of the desired color on the surface of the processed hairpin 100, such as (d), and then heated and bonded to a constant temperature, and finally the paint Both ends of the colored hair clips 100 are coated with powder as shown in (e) and then melt-dried to form the protrusions 101 for protecting the scalp, thereby completing the manufacture of the hair clips 100.
그런데, 종래에는 머리핀(100)을 제조함에 있어 바(102)를 절단 및 벤딩장치가 구비된 프레스금형을 통과시켜 일정길이를 갖는 다량의 머리핀(100)를 얻은 다음, 이들 머리핀을 다시 집게로 집어 그 표면에 에어건 등으로 도료를 분사시킨 후, 도료가 분사된 머리핀(100)을 다시 버너에 넣어 가열함으로써 분사된 도료를 가열 접착시키고, 이어서 머리핀의 양단부에 분말을 묻힌 다음 이를 또다시 버너에 넣어 용융 및 건조시키므로서 두피보호를 위한 돌출부(101)를 형성하였던 것이다.However, in the conventional manufacturing of the hairpin 100, the bar 102 is passed through a press mold equipped with a cutting and bending device to obtain a large amount of hairpin 100 having a certain length, and then, these hairpins are picked up again with forceps. After spraying the paint on the surface with an air gun or the like, the hairpin 100 sprayed with the paint is put back into the burner and heated to bond the sprayed paint to heat, and then the powder is applied to both ends of the hairpin and then put into the burner again. By melting and drying it was to form a protrusion 101 for scalp protection.
따라서 이와같은 종래의 장치는 소재(103)로부터 절곡성형된 머리핀(100)의 착색과정을 모두 수작업에 의존하므로 그만큼 생산속도가 느리고, 수작업에 따른 많은 작업인원 및 인건비가 필요하여 원가상승을 야기시키는 문제점이 있었던 것이다.Therefore, such a conventional device because the coloring process of the hairpin 100 bent from the material 103 all depends on the manual work, so the production speed is slow, and many labor and labor costs are required according to the manual labor causing cost increase There was a problem.
본 발명은 이러한 문제점을 해결하기 위한 것으로 그 목적은 소재로부터 절곡성형된 머리핀을 이송밴드에 끼워 도료분사, 가열접착, 예열, 분말묻힘, 용융건조, 취출장치를 차례로 이송시키면서 그 표면에 원하는 색깔의 도료를 자동으로 착색할 수 있도록 한 것이다.The present invention has been made to solve this problem, and its purpose is to insert a hairpin bent from the material into the transfer band, and then spray the paint spray, heat adhesion, preheat, powder buried, melt drying, and take out device in order to have a desired color on the surface. The paint can be colored automatically.
상기의 목적을 달성하기 위하여 본 발명은 절단 및 벤딩금형으로 부터 가공된 다수의 머리핀이 끼워지며 장치전체를 순환하는 이송밴드와, 상기 이송밴드의 이송수단인 밴드 이송장치와, 상기 머리핀에 에어건을 통하여 원하는 색깔의 착색도료를 분사시켜 주는 도료분사장치와, 분사된 도료를 가열접착시키는 가열접착장치와, 돌출부를 형성하기 위한 분말의 접착성을 향상시키기 위하여 머리핀의 양단부를 예비적으로 가열시켜주는 예열장치와, 상기 예열된 양단부에 분말을 묻혀주는 분말묻힘장치와, 묻혀진 분말을 가열용융시킨 뒤 곧바로 건조시켜 두피보호를 위한 돌출부를 형성하는 용융건조장치 및, 착색이 완료된 머리핀을 최종적으로 이송밴드로 부터 취출시키는 취출장치로 구성되어 머리핀이 이송밴드를 따라 장치전체를 순환하면서 그 표면에 착색과 두피 보호를 위한 돌출부가 자동으로 형성되도록 한 것이다.In order to achieve the above object, the present invention provides a plurality of hairpins processed from cutting and bending molds, and includes a conveying band for circulating the entire apparatus, a band conveying device which is a conveying means of the conveying band, and an air gun to the hairpin. The paint spraying device for spraying the coloring paint of the desired color through, the heat bonding device for heat-bonding the sprayed paint, and preliminarily heating both ends of the hairpin to improve the adhesion of the powder to form a protrusion Transfer band to the preheating device, the powder buried device to bury the powder at both ends of the preheated, the melt drying device to form a protrusion for protecting the scalp by heating the melted powder and immediately drying the buried powder, and finally the hairpin with a colored hair band It is composed of a drawer which draws out from the hairpin while the hairpin circulates the whole device along the transfer band. Protrusions are formed automatically on the surface for pigmentation and scalp protection.
이하 본 발명을 첨부된 도면에 의거 보다 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
제2도는 본 발명의 평면도2 is a plan view of the present invention
도시한 바와 같이 본 발명은 다수의 앵글로 짜여지며 장치 전체를 지지하는 본체(10)와:As shown, the present invention comprises a main body 10 woven in multiple angles and supporting the entire apparatus:
상기 본체상에 설치된 각장치를 순환하며 절단 및 벤딩금형(12)으로부터 가공된 머리핀(100)이 일정간격으로 끼워지는 띠형상의 이송밴드(20)와:And the band-shaped transfer band 20 is circulated in each device installed on the main body and the hairpin 100 processed from the cutting and bending mold 12 is fitted at a predetermined interval:
상기 이송밴드에 이송력을 부여하기 위하여 설치되는 복수개의 밴드이송장치(30)와:상기 이송밴드(20)를 따라 이송하는 머리핀(100)에 에어건(41)을 통하여 원하는 색갈의 착색도료를 분사시켜 주는 도료분사장치(40)와:A plurality of band transfer device 30 is installed to impart a transfer force to the transfer band: and sprays the coloring paint of the desired color through the air gun 41 to the hairpin 100 to be transferred along the transfer band 20 Paint spraying device 40 and:
분사된 도료에 열을 가하여 수분을 제거함으로서 도료를 가열접착시키는 가열접착장치(50)와:The heat-adhesive device 50 which heat-bonds the paint by applying heat to the sprayed paint to remove moisture:
도료가 착색된 머리핀(100)의 양단부를 예비가열시켜 분말(76)이 용이하게 접착되도록 하는 예열장치(60)와:A preheater 60 for preheating both ends of the colored hairpin 100 with paint to facilitate adhesion of the powder 76;
상기 예열된 양단부에 적당량의 분말(76)을 묻혀주는 분말묻힘장치(70)와:A powder embedding apparatus 70 for embedding an appropriate amount of powder 76 at both ends of the preheated:
상기 양단부에 묻혀진 분말(76)에 열을 가하여 가열용융 및 건조시키므로서 두피보호를 위한 돌출부(101)를 일체로 형성하는 용융건조장치(80) 및:Melt-drying apparatus 80 and integrally forming the protrusions 101 for scalp protection by applying heat to the powders 76 buried at both ends to heat and melt and dry:
착색과 돌출부(101)의 성형이 완료된 머리핀(100)을 이송밴드(20)로부터 취출시키는 취출장치(90)로 구성된다.It is composed of a take-out device 90 for taking out the hairpin 100, the coloring and molding of the protrusion 101 is completed from the transfer band (20).
본체(10)는 다수의 앵글로 견고히 짜여져 본 발명의 장치전체를 지지하게 되며 그 상단에는 평판형의 베이스플레이트(11)가 고정 설치된다.The main body 10 is firmly woven into a plurality of angles to support the entire apparatus of the present invention, and a flat base plate 11 is fixedly installed at an upper end thereof.
띠형상의 이송밴드(20)는 제3도와 같이 인장력이 강한 재질로서 그 전후면을 관통하는 다수의 구멍(21)이 일정간격으로 형성되어 상기 구멍(21)사이에 다수의 머리핀(100)이 일정간격으로 끼워지며, 폐곡선을 그리면서 장치전체를 순환하게 된다.The band-shaped conveying band 20 is made of a material having a strong tensile force as shown in FIG. 3, and a plurality of holes 21 penetrating the front and rear surfaces thereof are formed at a predetermined interval so that a plurality of hairpins 100 are formed between the holes 21. It is inserted at regular intervals and the entire device is circulated while drawing a closed curve.
복수개의 밴드이송장치(30)는 제4도의 (a)(b)와 같이 구동원인 모터(31)와, 상기 모터로부터 회전력을 전달받아 회전하며 베이스플이트(11)상에 서로 일정한 간격을 두고 입설되는 두개의 회전축(32)(32')및, 상기 회전축상단에 축설되어 그와 함께 회전하며 일정한 간격을 두고 이격설치되는 한쌍의 이송기어(33)(33')로 구성된다.The plurality of band transfer devices 30 are rotated by receiving rotational force from the motor 31 and the motor 31 as the driving source, as shown in FIG. It consists of two rotary shafts 32 and 32 ', which are placed and placed thereon, and a pair of transfer gears 33 and 33' which are arranged at an upper end of the rotary shaft and rotate therewith and are spaced apart at regular intervals.
상기 구동원인 모터(31)는 베이스플레이트(11)의 저면부에 설치되며 콘트롤박스의 제어를 받아 동작하게 된다.The motor 31, which is the driving source, is installed at the bottom of the base plate 11 and operates under the control of the control box.
상기 회전축(32)(32')은 모터축(31a)과 동력전달요소인 복수개의 기어(34,35,36,36')를 통하여 회전력을 전달받음으로서 상호 역방향으로 회전하게 되며 양자의 회전속도는 동일하게 된다.The rotary shafts 32 and 32 'are rotated in opposite directions by receiving rotational force through the motor shaft 31a and the plurality of gears 34, 35, 36, and 36' which are power transmission elements, and both rotational speeds. Becomes the same.
상기 이송기어(33a)는 회전축상단에 고정볼트(39)(39')를 통하여 체결되며 기어를 구성하는 각각의 치(33a)(33'a)에는 이송벨트(20)의 삽입을 위한 삽입홈(33b)(33'b)이 형성되고, 각각의 삽입홈에는 이송벨트(20)의 구멍(21)에 끼워지는 고정핀(33c)(33'c)이 고정설치된다.The transfer gear 33a is fastened to the upper end of the rotation shaft through fixing bolts 39 and 39 ', and an insertion groove for inserting the transfer belt 20 into each tooth 33a and 33'a constituting the gear. (33b) (33'b) is formed, and each of the insertion groove is fixed to the fixing pins (33c) (33'c) to be fitted into the hole 21 of the conveying belt (20).
상기 이송기어(33)(33')는 회전축(32)(32')을 감싸는 원통형의 지지체(37)(37') 상단에 베어링(38)(38')을 통하여 회전가능토록 지지된다.The transfer gears 33 and 33 ′ are rotatably supported through bearings 38 and 38 ′ on tops of cylindrical supports 37 and 37 ′ surrounding the rotating shafts 32 and 32 ′.
도료분사장치(40)는 에어건(41)을 통하여 착색도료를 분사시켜 주는 장치로서 제5도와 같이 베이스플레이트(11)에 고정되는 바(Bar)형상의 지지대(42)와, 상기 지지대 상단에 회동 및 수평이송이 가능토록 연결되어 분사각도와 길이조절이 가능한 작동간(43) 및, 상기 작동간에 부착되어 에어호스(45) 및 도료호스(46)와 연결되므로써 전방의 이송밴드(20)를 따라 이송하는 머리핀(100)에 원하는 색깔의 착색도료를 분사시켜 주는 노즐(44)로 구성된다.The paint spraying device 40 is a device for injecting the coloring paint through the air gun 41, and the bar-shaped support 42 fixed to the base plate 11 as shown in FIG. And between the operation 43 which is connected to allow horizontal transfer and the injection angle and length can be adjusted, and is connected between the air hose 45 and the paint hose 46 which is attached between the operations along the front transfer band 20. Consists of a nozzle 44 for spraying the coloring paint of the desired color to the hairpin 100 to be transferred.
가열접착장치(50)는 제6도의 (a)(b)에 도시한 바와 같이 가열수단인 복수개의 버너(51) 및, 상기 버너를 수용하는 가열실(53)을 형성하며 출입구(52a)(52b)가 구비된 에어덕트(52)로 구성되어 상기 가열실(53)내에서 이송하는 머리핀(100)을 약 200℃ 정도의 온도로 가열시키게 된다.The heat bonding apparatus 50 forms a plurality of burners 51 serving as heating means and a heating chamber 53 for accommodating the burners, as shown in (a) and (b) of FIG. 52b) is provided with an air duct 52 to heat the hairpin 100 to be transferred in the heating chamber 53 to a temperature of about 200 ℃.
예열장치(60)는 가열접착장치와 유사한 장치로서 제7도에 나타낸 바와 같이 가열수단인 복수개의 버너(61) 및, 상기 버너를 수용하는 가열실(63)을 형성하며 출입구(62a)(62b)가 구비된 에어덕트(62)로 구성되며 상기 버너(61)를 통하여 도료가 접착된 머리핀(100)의 양단부를 약 300℃ 정도의 온도로 예비가열시키게 된다.The preheating device 60 is a device similar to the heat bonding device, and forms a plurality of burners 61 which are heating means as shown in FIG. 7, and a heating chamber 63 for accommodating the burners, and has entrances and exits 62a and 62b. ) Is provided with an air duct 62 is preheated to the temperature of about 300 ℃ both ends of the hairpin 100, the paint is adhered through the burner (61).
분말묻힘장치(70)는 제8도와 같이 머리핀(100)이 이송하는 이송로의 베이스플이트(11) 상단에 호퍼형상으로 설치되는 두개의 가이드(71)(72)와, 상기 가이드 사이에 설치되어 가이드를 머리핀(100)이 이송하는 통로와 분말(76)이 저장되는 저장실(73)로 분리형성하는 보조가이드(74)와, 상기 저장실(73)내에 설치되어 회전하면서 저장된 분말(76)을 보조가이드(74)의 구멍(74a)을 통하여 머리핀(100)의 이송로에 지속적으로 공급해주는 로울러(75)로 구성 되어 머리핀(100)이 상기 일측의 가이드(71)와 보조가이드(74) 사이를 지나는 동안 그 하단부에 일정량의 분말(76)이 묻게 된다.Powder buried device 70 is between the two guides 71 and 72 installed in the hopper shape on the upper end of the base plate 11 of the conveying path conveyed by the hairpin 100, as shown in FIG. Auxiliary guide 74 is provided to separate the guide into a passage for conveying the hairpin 100 and the storage chamber 73 in which the powder 76 is stored, and the powder 76 installed and rotated in the storage chamber 73. It consists of a roller 75 for continuously supplying the feed path of the hairpin 100 through the hole 74a of the auxiliary guide 74, the hairpin 100 is the guide 71 and the auxiliary guide 74 of the one side While passing through a certain amount of powder 76 will be buried at the bottom.
용융건조장치(80)는 제9도에서 보는 바와 같이 가열수단인 복수개의 버너(81)와 상기 버너를 수용하는 가열실(83)을 형성하며 출입구(82a)(82b)가 구비된 에어덕트(82)와, 상기 에어덕트의 출구(82b)일측에 설치되어 건조실을 형성하는 에어덕트(84) 및, 상기 에어덕트(84)에 냉기를 유입시키기 위한 송풍기(86)로 구성되어 상기 가열실(83)내에서 머리핀(100)을 약 250℃ 정도로 가열시켜 묻혀진 분말(76)을 용융시킨 다음, 계속해서 건조실(85)에서는 냉기를 통하여 용융된 분말을 건조고화시키므로 머리핀(100) 두피보호를 위한 돌출부(101)를 일체로 형성하게 된다.The melt drying apparatus 80 forms a plurality of burners 81, which are heating means, and a heating chamber 83 for accommodating the burners, as shown in FIG. 9, and an air duct having entrances 82a and 82b. 82, an air duct 84 provided on one side of the outlet 82b of the air duct to form a drying chamber, and a blower 86 for introducing cold air into the air duct 84; 83, the hairpin 100 is heated to about 250 ° C. to melt the buried powder 76, and then the drying chamber 85 is dried to solidify the molten powder through cold air to protect the hairpin 100 scalp. Protruding portion 101 is formed integrally.
취출장치(90)는 제90도에서 보는 바와 같이 머리핀(100)의 이송로에 설치되는 2개의 로울러(91)(92)로 구성되어 상기 로울러가 회전하면서 그 사이를 통과하는 머리핀(100)과 접촉하여 자체의 회전력으로 착색이 완료된 머리핀(100)을 이송벨트(20)로부터 강제분리시켜 일측으로 취출시키게 된다.Take-out apparatus 90 is composed of two rollers (91, 92) installed in the conveying path of the hairpin 100, as shown in FIG. 90 and the hairpin 100 passing through the roller while rotating The hairpin 100, which has been colored by contact with its own rotational force, is forcibly separated from the conveying belt 20 and taken out to one side.
상기와 같이 구성된 본 발명의 동작과 작용효과를 설명하면 다음과 같다.Referring to the operation and effect of the present invention configured as described above are as follows.
먼저, 본 발명을 작동시키게 되면 복수개의 밴드이송장치(30)에 의해 이송밴드(20)가 폐곡선을 그리면서 장치전체를 순환하게 된다.First, when the present invention is operated, the transfer band 20 is circulated by the plurality of band transfer devices 30 while circulating the entire apparatus while drawing a closed curve.
이와 같은 상태에서 기존의 절단 및 벤딩금형(12)으로부터 성형된 머리핀(100)이 이송밴드(20)에 일정간격으로 끼워진 다음 도료분사장치(40)에 도달하면 에어건(41)에서 분사되는 착색도료가 상기 머리핀(100)의 표면에 골고루 도포된다.In this state, the colored hair sprayed from the air gun 41 when the hairpin 100 formed from the existing cutting and bending mold 12 is inserted into the transfer band 20 at a predetermined interval and reaches the paint spraying device 40. Is evenly applied to the surface of the hairpin 100.
계속해서, 착색도료가 분사된 머리핀(100)이 가열접착장치(50)의 가열실(53)을 통과하는 동안 버너(51)에 의해 약 200℃의 온도로 가열되므로 도료 속에 포함된 수분이 건조되어 머리핀(100)에 완전 접착된다.Subsequently, the hairpin 100 sprayed with the coloring paint is heated to a temperature of about 200 ° C. by the burner 51 while passing through the heating chamber 53 of the heat bonding apparatus 50, thereby drying the moisture contained in the paint. It is completely adhered to the hairpin (100).
도료가 접착된 머리핀(100)이 예열장치(60)를 통과하는 동안에는 가열수단인 복수개의 버너(61)에 의해 가열실(63)에서 양단부가 약 300℃의 온도로 예비가열되고, 계속해서 분말묻힘장치(70)를 통과할 때는 예열된 머리핀(100)의 양단부에 일정량의 분말(76)이 묻게 된다.While the hairpin 100 to which the paint is adhered is passed through the preheater 60, both ends of the hairpin 100 are heated to a temperature of about 300 ° C. in the heating chamber 63 by a plurality of burners 61, which are heating means, and then the powder is continuously When passing through the buried device 70, a predetermined amount of powder 76 is buried at both ends of the preheated hairpin 100.
또한, 용융건조장치(80)에서는 가열수단인 복수개의 버너(81)에 의해 분말(76)이 약 250℃ 정도로 가열되어 용융된 다음, 건조실(85)을 통과하는 동안 송풍기(86)에서 분사되는 냉기에 의해 용융된 분말이 건조되어 고화되므로서 돌출부(101)를 형성하게 된다.In addition, in the melt drying apparatus 80, the powder 76 is heated to about 250 ° C. by a plurality of burners 81 as heating means, melted, and then sprayed from the blower 86 while passing through the drying chamber 85. The powder melted by the cold air is dried and solidified to form the protrusion 101.
그리고, 취출장치(90)에 다다르면 로울러(91)(92)의 회전력에 의해 머리핀(100)이 이송밴드(20)로 부터 이탈되어 일측으로 취출된다.Then, upon reaching the take-out device 90, the hairpin 100 is separated from the transfer band 20 by the rotational force of the rollers 91 and 92 and is taken out to one side.
본 발명은 상기와 같은 동작이 반복되어 머리핀(100)의 착색을 연속적으로 수행하게 된다.The present invention is repeated as described above to perform the coloring of the hairpin 100 continuously.
이상에서 설명한 바와 같이 본 발명은 절단 및 벤딩금형으로부터 가공된 다수의 머리핀(100)이 끼워지며 밴드이송장치(30)에 의해 장치전체를 순환하는 이송밴드(20)와, 상기 머리핀에 에어건(41)을 통하여 원하는 색깔의 착색 도료를 분사시켜 주는 도료분사장치(40)와, 분사된 도료를 가열접착시키는 가열접착장치(50)와, 머리핀(100)에 돌출부(101)를 형성하기 위한 분말(76)의 접착성을 향상시키기 위해 머리핀의 양단부를 예비적으로 가열시켜주는 예열장치(60)와, 상기 예열된 양단부에 분말을 묻혀주는 분말묻힘장치(70)와, 묻혀진 분발을 가열용융시킨 뒤 곧바로 건조시켜 두피보호를 위한 돌출부(101)를 형성하는 용융건조장치(80) 및, 착색이 완료된 머리핀을 최종적으로 이송밴드(20)로 부터 분리시키는 취출장치(90)로 구성되어 머리핀(100)이 이송밴드(20)를 따라 순환하면서 그 표면에 착색과 두피보호를 위한 돌출부(101)가 자동으로 성형되는 것이다.As described above, in the present invention, a plurality of hairpins 100 processed from cutting and bending molds are fitted, and a transfer band 20 circulating the entire apparatus by the band transfer device 30, and an air gun 41 on the hairpins. Paint spraying device 40 for injecting a coloring paint of the desired color through the heat treatment, a heat bonding device 50 for heat-bonding the sprayed paint, and powder for forming the protrusion 101 on the hairpin 100 ( 76) to preheat the both ends of the hairpin in order to improve the adhesion of the powder, the powder buried device 70 to bury the powder on the preheated both ends, and the heat of the buried powder It consists of a melt drying device 80 to dry immediately to form a protrusion 101 for protecting the scalp, and a take-out device 90 that separates the completed hairpin from the transfer band 20, hairpin 100 This transfer band 20 While circulating along, the protrusion 101 for coloring and scalp protection is automatically formed on the surface.
따라서, 본 발명은 종래의 수작업에 비해 생산성이 향상되고, 많은 작업인원이 필요없으므로 인건비 및 원가절감에 기여할 수 있으며, 아울러 작업중의 안전사고를 미연에 방지할 수 있는 효과가 있는 것이다.Therefore, the present invention improves the productivity compared to the conventional manual work, it can contribute to labor cost and cost reduction because there is no need for a large number of workers, and also there is an effect that can prevent the safety accident during work in advance.
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