KR0122533B1 - Heat exchanger tube and manufacture to decrease welding fault with head pipe - Google Patents

Heat exchanger tube and manufacture to decrease welding fault with head pipe

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Publication number
KR0122533B1
KR0122533B1 KR1019930025398A KR930025398A KR0122533B1 KR 0122533 B1 KR0122533 B1 KR 0122533B1 KR 1019930025398 A KR1019930025398 A KR 1019930025398A KR 930025398 A KR930025398 A KR 930025398A KR 0122533 B1 KR0122533 B1 KR 0122533B1
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KR
South Korea
Prior art keywords
tube
heat exchanger
sheet
insertion hole
tubing
Prior art date
Application number
KR1019930025398A
Other languages
Korean (ko)
Other versions
KR940011119A (en
Inventor
소오이찌 가도오
Original Assignee
이다가끼 유끼오
가부시기가이샤 젝셀
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Application filed by 이다가끼 유끼오, 가부시기가이샤 젝셀 filed Critical 이다가끼 유끼오
Publication of KR940011119A publication Critical patent/KR940011119A/en
Application granted granted Critical
Publication of KR0122533B1 publication Critical patent/KR0122533B1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F13/00Arrangements for modifying heat-transfer, e.g. increasing, decreasing
    • F28F13/18Arrangements for modifying heat-transfer, e.g. increasing, decreasing by applying coatings, e.g. radiation-absorbing, radiation-reflecting; by surface treatment, e.g. polishing
    • F28F13/185Heat-exchange surfaces provided with microstructures or with porous coatings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
    • F28F9/262Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators
    • F28F9/268Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators by permanent joints, e.g. by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/26Making specific metal objects by operations not covered by a single other subclass or a group in this subclass heat exchangers or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/03Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits
    • F28D1/0391Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits a single plate being bent to form one or more conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F13/00Arrangements for modifying heat-transfer, e.g. increasing, decreasing
    • F28F13/06Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
    • F28F13/12Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by creating turbulence, e.g. by stirring, by increasing the force of circulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F3/00Plate-like or laminated elements; Assemblies of plate-like or laminated elements
    • F28F3/02Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
    • F28F3/04Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element
    • F28F3/042Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of local deformations of the element
    • F28F3/044Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of local deformations of the element the deformations being pontual, e.g. dimples
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/02Tubular elements of cross-section which is non-circular
    • F28F2001/027Tubular elements of cross-section which is non-circular with dimples
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00Fastening; Joining
    • F28F2275/04Fastening; Joining by brazing

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

헤더파이프 대한 납땜불량을 저감할 수 있는 열교환기용 튜우브를 수득하는 것을 목적으로 헤더파이프(2,3)에 튜우브 삽입구멍(9)을 형성하고, 이 구멍(9)에 납재료를 피복한 튜우브(4)의 단부를 삽입한다. 튜우브(4)를 튜우브 삽입구멍(9)에 납땜함과 동시에 상기 튜우브(4)의 내부에 이 튜우브재를 안쪽으로 돌출한 여러개의 돌기(12)를 설치한다. 튜우브(4)의 양단부에서 적어도 튜우브 삽입구멍(9)의 대응위치에 평탄부(10)를 설치한다.A tube insertion hole 9 is formed in the header pipes 2 and 3 for the purpose of obtaining a heat exchanger tube that can reduce the soldering failure of the header pipe, and the lead material 9 is coated with a lead material. Insert the end of the tubing (4). The tub 4 is soldered to the tube insertion hole 9, and at the same time, a plurality of projections 12 protruding the tubing material inward are provided inside the tub 4. The flat part 10 is provided in the corresponding position of the tube insertion hole 9 at the both ends of the tube 4 at least.

Description

헤더파이프와의 납땜불량을 저감하는 열교환기용 튜우브 및 그 제조방법Tube for heat exchanger to reduce soldering defect with header pipe and manufacturing method

제1도는 본 발명을 적용한 열교환기의 한예를 나타낸 정면도.1 is a front view showing an example of a heat exchanger to which the present invention is applied.

제2도는 본 발명의 한 실시예의 주요부분을 확대하여 나타낸 단면도.Figure 2 is an enlarged cross-sectional view of the main part of one embodiment of the present invention.

제3도는 본 발명의 열교환기용 튜우브의 주요부분을 나타낸 사시도이고, 납땜하기전의 상황을 나타내고 있음.3 is a perspective view showing the main part of the tube for the heat exchanger of the present invention, showing the situation before soldering.

제4도는 제3도의 IV-IV선에 잇따른 확대 단면도.4 is an enlarged cross sectional view taken along the line IV-IV of FIG.

제5도는 본 발명의 열교환기용 튜우브의 주요부분을 나타낸 사시도이고, 성형공정의 도중의 상황을 나타내고 있음.5 is a perspective view showing the main part of the heat exchanger tubing of the present invention, showing the situation during the forming process.

제6도는 본 발명의 열교환기용 튜우브의 주요부분을 나타낸 정면도이고, 성형공정의 도중의 상황을 나타내고 있음.6 is a front view showing the main part of the heat exchanger tubing of the present invention, showing the situation during the forming process.

제7도는 본 발명의 다른 실시예의 주요부분을 나타낸 단면도.7 is a cross-sectional view showing the main part of another embodiment of the present invention.

제8도는 본 발명의 다른 실시예의 주요부분을 나타낸 단면도.8 is a cross-sectional view showing the main parts of another embodiment of the present invention.

제9도는 상기 다른 실시예의 주요부분을 나타낸 정면도이고, 성형공정의 도중의 상황을 나타내고 있음.9 is a front view showing the main part of the other embodiment, showing the situation in the middle of the forming process.

제10도는 본 발명의 또 다른 실시예의 주요부분을 나타낸 사시도.Figure 10 is a perspective view showing the main part of another embodiment of the present invention.

제11도는 제11도의 A부분을 확대하여 나타낸 단면도.11 is an enlarged cross-sectional view of a portion A of FIG.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 열교환기 2,3 : 헤더파이프(Header Pipe)1: heat exchanger 2,3: header pipe

4 : 튜우브 6 : 튜우브 삽입구멍4: tubing 6: tube insertion hole

10 : 평탄부 12 : 돌기10: flat part 12: protrusion

본 발명은 헤더파이프(header pipe)에 대한 납땜불량을 저감하도록 한 열교환기용 튜우브와 각종 길이의 튜우브를 합리적으로 제작할 수 있도록 한 열교환기용 튜우브의 제조방법에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a heat exchanger tube and a method for manufacturing a heat exchanger tube that can be reasonably manufactured in various lengths of tubes for reducing soldering defects in a header pipe.

종래, 이러한 종류의 튜우브속에 알루미늄을 압출성형한 것이나 일본국 실개평 2-28980호 공보와 같이 편평관에 이너핀(inner fin)을 삽입한 것이 있었다.Conventionally, aluminum was extruded into a tube of this kind, or an inner fin was inserted into a flat tube as in Japanese Patent Application Laid-Open No. 2-28980.

그러나, 이것들은 성형이 어렵고, 더욱이 튜우브내의 각 통로가 완전히 분할되어 있기 때문에 열교환 유체의 교반작용을 얻을 수 없고 열교환 효율이 일반적으로 낮다고 하는 문제가 있었다.However, these are difficult to mold, and furthermore, since each passage in the tub is completely divided, there is a problem that the stirring action of the heat exchange fluid cannot be obtained and the heat exchange efficiency is generally low.

이 때문에 상기와 같은 문제를 개선한 것으로서, 예컨대 일본국 특개평 3-155422호 공보에는 길죽한 판재를 로올성형(roll forming)하여 두겹으로 접어굽으리고 그 끝 가장자리를 납땜함과 동시에 그 내면에 다수의 돌기를 설치하여 돌기를 대향배치하는 한편, 그것들 사이에 열교환 유체를 도입한 다음 이 유체를 교반하고 열교환 효율을 높이도록 한 열교환기용 튜우브와 그 제조방법이 개재되어 있다.For this reason, the above-mentioned problems have been improved. For example, Japanese Patent Laid-Open No. 3-155422 discloses a rolled sheet of rolled sheet, which is folded in two layers and solders its edges to the inner surface of the sheet. There is provided a heat exchanger tube and a manufacturing method thereof in which protrusions of the heat exchanger are arranged to face the protrusions, a heat exchange fluid is introduced therebetween, and then the fluid is stirred and the heat exchange efficiency is increased.

그러나, 상기한 열교환기용 튜우브는 열교환 효율을 향상할 수 있는 반면에 헤더파이프(header pipe)에 납땜하는 경우, 상술한 돌기가 납땜부분에 위치하면 돌기에 대응하는 요부와 튜우브 삽입구멍 내면과의 사이에 납땜의 테어링(tearing)이 발생하여 그부분이 납땜불량을 일으킨다고 하는 문제가 있었다.However, while the above-described heat exchanger tube can improve heat exchange efficiency, when soldering to a header pipe, when the above-described projection is located at the soldered portion, the groove corresponding to the projection and the inner surface of the tube insertion hole are formed. There was a problem that tearing occurred during soldering, and that part caused solder failure.

본 발명의 목적은 이와 같은 문제를 해결하여 헤더파이프와 튜우브의 납땜 불량을 저감할 수 있는 열교환기용 튜우브를 제공함에 있다.SUMMARY OF THE INVENTION An object of the present invention is to provide a heat exchanger tube that can solve such a problem and reduce the soldering failure of the header pipe and the tube.

본 발명의 다른 목적은 튜우브의 여러가지 길이에 따라 튜우브 성형부재의 절단위치를 용이하게 또한 합리적으로 설정할 수 있는 열교환기용 튜우브를 제공함에 있다.Another object of the present invention is to provide a tube for a heat exchanger that can easily and reasonably set the cutting position of the tube forming member according to various lengths of the tube.

본 발명의 또 다른 목적은 헤더파이프와 튜우브의 납땜불량을 저감할 수 있는 열교환기용 튜우브의 제조방법을 제공함에 있다.It is still another object of the present invention to provide a method for manufacturing a heat exchanger tube that can reduce soldering defects of a header pipe and a tube.

본 발명의 다른 목적은 튜우브의 여러 가지 길이에 따라서 튜우브 성형부재의 절단위치를 용이하게 또한 합리적으로 설정할 수 있는 열교환기용 튜우브의 제조 방법을 제공함에 있다.Another object of the present invention is to provide a method for manufacturing a heat exchanger tube that can easily and reasonably set the cutting position of the tube forming member according to various lengths of the tube.

이 때문에 본 발명의 열교환기용 튜우브의 헤더파이프에 튜우브 삽입구멍을 형성하고, 이 구멍에 납재료를 피복한 튜우브의 단부를 삽입하여, 이 튜우브를 튜우브 삽입구멍에 납땜함과 동시에 튜우브의 내부에 이 튜우브재료를 안쪽으로 돌출시킨 여러개의 돌기를 설치한 열교환기용 튜우브에 있어서, 튜우브의 양단부에서 적어도 튜우브의 삽입구멍의 대응위치에 평탄부를 설치하므로서 튜우브와 튜우브 삽입구멍 사이에 있어서의 납땜의 테어링의 발생을 방지하여 그것들의 납땜불량을 방지하도록 한 것을 특징으로 한다.For this reason, a tube insertion hole is formed in the header pipe of the heat exchanger tube of the present invention, the end of the tube coated with lead material is inserted in the hole, and the tube is soldered to the tube insertion hole. In a heat exchanger tube having a plurality of projections in which the tubing material is projected inward, the tubing and the tubing are provided at least at the corresponding positions of the insertion holes of the tubing at both ends of the tubing. It is characterized by preventing the occurrence of soldering tearing between the insertion holes and preventing their soldering defects.

또, 본 발명의 열교환기용 튜우브의 제조방법은 상대하는 알류미늄 납땜시이트(brazing sheet)에 여러개의 돌기를 성형하고, 이 시이트를 튜우브의 일정길이로 절단하여 돌기를 서로 맞대어서 납땜함과 동시에 상기 시이트의 양측단부를 납땜하도록 한 열교호나기용 튜우의 제조방법에 있어서, 상기 시이트의 길이방향으로 여러개의 돌기와 일정 면적의 평탄부를 번갈아 성형하여 평탄부 또는 그 근접위치에서 시이트를 절단함에 따라 튜우브의 각종 치수에 대응하는 시이트의 절단위치를 용이하게 또한 합리적으로 설정할 수 있음을 특징으로 한다In addition, in the method for manufacturing a heat exchanger tubing of the present invention, a plurality of protrusions are formed on a corresponding aluminum brazing sheet, and the sheet is cut to a certain length of the tube to solder the protrusions to each other. In the method of manufacturing a heat exchanger tub for soldering both ends of the sheet, a plurality of protrusions and a flat portion of a predetermined area are alternately formed in the longitudinal direction of the sheet to cut the sheet at the flat portion or its adjacent position. It is characterized in that the cutting position of the sheet corresponding to various dimensions of the sheet can be easily and reasonably set.

튜우브의 양단부에서 적어도 튜우브 삽입구멍의 대응위치에 평탄부를 설치하여 튜우브의 튜우브 삽입구멍 사이에 있어서의 납땜의 테어링을 방지하여 그것들의 납땜불량을 방지한다.A flat portion is provided at least at the corresponding positions of the tube insertion holes at both ends of the tube to prevent the soldering of the solder between the tube insertion holes of the tube and preventing their soldering defects.

시이트의 길이방향으로 여러개의 돌기와 일정면적의 평탄부를 번갈아 성형하고 평탄부 또는 그 근접위치에서 시이트를 절단하므로서 튜우브의 각종 치수에 대응하는 시이트의 절단위치를 용이하게 또한 합리적으로 설정할 수 있다.It is possible to easily and reasonably set the cutting position of the sheet corresponding to various dimensions of the tubing by alternately shaping a plurality of projections and a flat portion having a predetermined area in the longitudinal direction of the sheet and cutting the sheet at the flat portion or its vicinity.

본 발명의 상술한 목적과 특징 및 위치는 첨부 도면에 기초한 다음의 상세한 설명으로부터 한층 명백하여 질 것이다.The above objects, features and positions of the present invention will become more apparent from the following detailed description based on the accompanying drawings.

다음에 본 발명의 차량용 공기조화장치의 콘덴서에 배관하는 열교환기용 튜우브를 로울성형에 의하여 제조한 도해 실시예에 대하여 설명하면, 제1도~제6도에서 (1)은 열교환기인 콘덴서이고, 이것은 좌우한쌍의 헤더파이프(2,3)를 구비하였으며, 이 헤더파이프(2,3)사이에 알루미늄제인 여러개의 튜우브(4)와 방열핀(5)등을 적층배치하여 콘덴서 코어를 구성하고 있다.Next, a description will be given of an exemplary embodiment of the heat exchanger tubing piped to the condenser of the vehicle air conditioner of the present invention by roll forming. It has a pair of left and right header pipes (2, 3), and a plurality of aluminum tubes (4) and heat dissipation fins (5) are laminated between the header pipes (2, 3) to form a condenser core. .

헤더파이프(2,3)는 대략 타원형관으로 형성되었고, 이것은 예컨대 내외면에 납재료를 피복한 알루미늄 납땜시이트를 대략 흠통형상으로 성형한 끝판(end plate)과 탱크 플레이트(7)로 구성하였고, 그것들을 서로 맞보게 하여 양단부를 접합하여, 그 접합부(8,8)를 납땜하고 있다.The header pipes 2 and 3 were formed of approximately elliptical tubes, which consisted of, for example, end plates and tank plates 7 formed of an approximately brazed aluminum brazed sheet coated with lead material on the inner and outer surfaces thereof. Both ends are joined together so that they are mutually joined, and the joining parts 8 and 8 are soldered.

끝판(6,6)의 상대하는 원주면에는 여러개의 튜우브 삽입구멍(9,9)이 형성되었고 이들 구멍(9,9)에 튜우브(4)가 삽입되어 그것들 접합부를 납땜하고 있다.Several tube insertion holes 9 and 9 are formed in the opposing circumferential surfaces of the end plates 6 and 6, and the tube 4 is inserted into these holes 9 and 9 to solder the joints thereof.

튜우브(4)는 예컨대 양면에 납재료를 피복한 튜우브 성형부재이다. 알루미늄 납땜시이트를 로울성형하여 두겹으로 접어굽으리고 그것이 상대하는 절곡부품(4a,4b)에 길이방향으로 잇따라서 일정길이의 평탄부(10)와 난류형성부(11)를 번갈아 배설하여 절곡부품(4a,4b)을 절곡한 다음, 절곡부품(4a,4b)의 일정 위치를 절단기(도면에 없음)로 일정길이만큼 절단하였다.The tube 4 is, for example, a tube forming member in which lead materials are coated on both surfaces. The aluminum solder sheet is roll-molded and folded in two layers, and the flat parts 10 and the turbulence forming part 11 of a predetermined length are alternately arranged in the longitudinal direction to the bent parts 4a and 4b to which they face. After bending (4a, 4b), the fixed position of the bending part 4a, 4b was cut | disconnected by the predetermined length with the cutter (not shown).

이중에서 평탄부(10)는 절곡부품(4a,4b)의 적어도 외주면에 설치되었고, 이것은 알루미늄 납땜시이트의 평탄한 면으로 구성되었고, 그 길이(x), 결국 인접하는 난류형성부(11,11)의 간격은 헤더파이프(2,3)의 짧은 지름족 바깥지름 치수보다도 약간 길게 형성되었고, 이 펑탄부(10,10)의 중심위치를 절단선(C1)에 잇따라서 절곡부품(4a,4b)의 길이방향과 수직으로 절단하도록 하고 있다.Among them, the flat part 10 was installed on at least the outer peripheral surface of the bent parts 4a and 4b, which consisted of the flat face of the aluminum solder sheet, its length (x), and eventually the adjacent turbulence forming parts 11 and 11. The spacing of the grooves was formed slightly longer than the short diameter outer diameter of the header pipes 2 and 3, and the bent parts 4a and 4b were formed by following the cutting line C1 with the center position of the funnel portions 10 and 10. Is cut perpendicular to the longitudinal direction of the

일정길이로 절단한 튜우브(4)의 양단부 바깥면에는 평탄부(10,10)가 위치하였고, 납땜하기전의 튜우브(4)와 헤더파이프(2,3)와의 조립시에는 제2도와 같이 평탄부(10)의 절반이상 부분을 헤더파이프(2,3)내에 수용하고, 그 기부를 튜우브 삽입구멍(9)의 개구부에 위치설정되어 있다.Flat portions 10 and 10 are positioned on the outer surfaces of both ends of the tube 4 cut to a predetermined length. When assembling the tube 4 and the header pipes 2 and 3 before soldering, as shown in FIG. More than half of the flat portion 10 is accommodated in the header pipes 2 and 3, and the base thereof is positioned in the opening of the tube insertion hole 9.

난류형성부(11)는 절곡부품(4a,4b)의 내주면, 즉 평탄부(10)와 반대측의 판면에 설치되었고, 이것은 다수의 돌기(12)를 튜우브(4)의 안쪽으로 돌출하여 구성되었고, 그 길이(Y)는 평탄부(10)의 길이(x)보다도 길게 구성되어 있다.The turbulence forming portion 11 is provided on the inner circumferential surface of the bent parts 4a and 4b, that is, the plate surface opposite to the flat portion 10, which is formed by protruding a plurality of projections 12 into the inside of the tube 4. The length Y is configured to be longer than the length x of the flat portion 10.

돌기(12)는 나중에 설명하는 절곡부를 중심하여 대칭으로 배치되었고, 이들 돌기(12)의 단면을 맞대어서 납땜하고 있다.The protrusions 12 are arranged symmetrically about the bent portion described later, and are soldered by facing the cross sections of these protrusions 12.

돌기(12)의 형상이나 그 배열패턴은 임의로 채택할 수 있고, 실시예에서는 원통형상의 돌기(12)를 7열 지그자그형으로 배열하고 있다.The shape of the protrusions 12 and the arrangement pattern thereof can be arbitrarily adopted. In the embodiment, the cylindrical protrusions 12 are arranged in a seven-zigzag shape.

이러한 경우, 난류형성부(11)를 간격을 두고 분할하여 설치하지 않고 평탄부(10,10)상이의 전체영역으로 연속하여 설치하는 것도 가능하다.In this case, it is also possible to continuously install the turbulence forming section 11 in the entire region between the flat sections 10 and 10 without dividing the turbulence forming section 11 at intervals.

도면속의 (13,13)은 절곡부품(4a,4b)의 측단 가장자리를 대략 L자 형성으로 굴곡한 평탄한 접합부이고, 절곡부품(4a,4b)을 접어굽으린 다음, 이것들을 맞보게 하여 납땜하였으며, (14)는 절곡부품(4a,4b) 사이에 형성한 절곡부이다. 그밖에 도면속의 (15)는 헤더파이프(2,3)의 내부를 상하로 구획하는 분할판, (16)은 헤더파이프, (2,3)의 상하단부를 폐쇄하는 뚜껑, (17)은 돌기(12)의 성형에 의하여 절곡부품(4a,4b)에 형성된 오목구멍이다.(13, 13) in the figure is a flat joint where the side edges of the bent parts (4a, 4b) are bent into approximately L-shapes, and the bent parts (4a, 4b) are folded, and then soldered by bringing them together. And (14) are bent portions formed between the bent parts 4a and 4b. In the drawing, reference numeral 15 denotes a divider plate which divides the inside of the header pipes 2 and 3 up and down, 16 denotes a header pipe, and a lid which closes the upper and lower ends of the header pipes 2 and 3, and projections 12. ) Is a concave hole formed in the bent parts 4a and 4b.

제7~제11도는 본 발명의 다른 실시에를 보여주는 것으로, 전술한 실시예의 구성과 대응하는 부분에는 동일부호를 사용하였다.7 to 11 show another embodiment of the present invention, and the same reference numerals are used for parts corresponding to the configuration of the above-described embodiment.

이중에서 제7도에 나타낸 실시예는 절곡부품(4a,4b)의 쌍방의 내면에 돌기(12)를 형성하였고, 이것들을 맞대어서 납땜하는 대신에 절곡부품(4a,4b)의 한편, 실시예에서는 절곡부품(4a)에 돌기(12)를 형성하였고, 그 단부를 절곡부품(4b)의 내면에 맞대어서 납땜하여 구성의 간소화와 제작의 용이화를 도모하도록 한 것을 특징으로 하고 있다.In the embodiment shown in FIG. 7, the protrusions 12 are formed on the inner surfaces of both the bent parts 4a and 4b, and instead of the soldered parts against each other, the embodiment of the bent parts 4a and 4b. In the present invention, the protrusions 12 are formed on the bent parts 4a, and the ends thereof are soldered against the inner surface of the bent parts 4b to simplify the construction and facilitate the manufacture.

또, 제8도 및 제9도에 나타낸 실시예에서는 튜우브(4)의 내면 전영역에 걸쳐 난류형성부(11)를 설치하고, 튜우브(4)의 양단보다 약간 안쪽위치에 협소한 평탄부(10)를 설치하고 있다.In addition, in the embodiment shown in FIG. 8 and FIG. 9, the turbulence forming part 11 is provided over the whole inner surface area of the tube 4, and the flatness is narrow in the position slightly inward of the both ends of the tube 4; The part 10 is provided.

평탄부(10)는 소정위치의 돌기(12)를 일정한 수열, 실시예에서는 1열분만큼 삭제하므로서 형성되었고, 그 위치는 끝판(6) 도는 탱크 플레이트(7)의 만곡형상으로 관계하여 일정길이로 절단한 다음의 투유브(4)를 투우브 삽입구멍(9,9)에 삽입하였을 경우, 이 삽입구멍(9,9)의 개구부에 위치하는 돌기(12) 주변에 상당하며, 이 경우의 평탄부(10)의 길이(x)는 튜우브(4)의 길이 방향에 있어서의 돌기(12)의 피치의 대략 2배에 상당한다.The flat portion 10 is formed by deleting the projection 12 at a predetermined position by a certain sequence, in one embodiment, by one row, the position of which is in a constant length in relation to the curved shape of the end plate 6 or the tank plate 7. In the case where the cut-out tubing 4 is inserted into the tubing insertion holes 9 and 9, it corresponds to the periphery of the projection 12 located in the opening of the insertion holes 9 and 9, and in this case, flatness. The length x of the part 10 corresponds to approximately twice the pitch of the projection 12 in the longitudinal direction of the tub 4.

따라서 난류형성부(11)의 길이는 엄밀하게는 장단 2종류 설치되었고, 이것은 헤더파이프(2,3)의 바깥족에 위치하는 긴 것과, 이 파이프(2,3)의 안쪽에 위치하는 짧은 것으로 나누어졌으며, 이중에서 전자의 길이(Y2)는 헤더파이프(2,3)의 안쪽에 위치하는 돌기군의 길이에 대략 상당한다.Therefore, the length of the turbulence forming part 11 is strictly two long and short lengths, which are the long ones located outside the header pipes 2 and 3 and the short ones located inside the pipes 2 and 3. The length (Y2) of the electrons in the duplex corresponds approximately to the length of the protrusion group located inside the header pipes (2, 3).

그리고, 이 튜우브(4)의 제조에 있어서는 알루미늄 납땜시이트의 절곡부품(4a,4b)에 돌기 성형한 다음, 절곡부(14)를 중심하여 두겹으로 접어굽으려을 절단선(C2)에 잇따라서 일정길이로 절단한다.In the production of the tub 4, projections are formed on the bent parts 4a and 4b of the aluminum solder sheet, followed by cutting lines C2 to be bent in two layers around the bent portions 14, respectively. Cut to a certain length.

그 경우, 절단부(C2)은 제8도와 같이 돌기(12)의 위치에 한정하지 않고, 이것과 평행한 임의의 위치에 설정할 수 있으며, 어느 경우에도 절단서(C2)의 한쪽 또는 양쪽에 일정길이의 약간의 난류형성부(11,11)를 남기로 평탄부(10,10)를 배치한다.In that case, the cutting part C2 is not limited to the position of the projection 12 like FIG. 8, but can be set to arbitrary positions parallel to this, and in any case, the cutting part C2 has a fixed length on one or both sides of the cutting book C2. The flat portions 10, 10 are arranged to leave some turbulence forming portions 11, 11 of.

즉, 본 실시예는 난류형성부(11)중에서, 튜우브 삽입구멍(9,9)에 대한 납땜위치로부터 돌기(12)를 제거하고, 이 튜우브(4)의 바깥면에 평탄부(10,10)를 설치하여 튜우브(4)의 납땜불량을 방지하는 한편, 헤더파이프(2,3)내에도 난류형성부(110를 배치하여 돌기(12)의 강성에 의한 강도를 강화하고, 이 부분의 내압성능을 향상시키고 있다.That is, the present embodiment removes the projection 12 from the soldering position with respect to the tube insertion holes 9 and 9 in the turbulence forming portion 11, and the flat portion 10 on the outer surface of the tube 4 is removed. , 10 to prevent the poor soldering of the tube 4, while the turbulence forming portion 110 is also disposed in the header pipe (2, 3) to strengthen the strength due to the rigidity of the projection (12), The pressure resistance performance of the part is improved.

더욱이, 튜우브(4)의 전영역에 걸쳐서 난류형성부(11)를 형성하므로서, 열교환유체의 교반작용을 높이고, 열교환 효율을 향상하도록한 점을 특징으로 하고 있다.Further, the turbulence forming portion 11 is formed over the entire area of the tub 4, thereby enhancing the stirring action of the heat exchange fluid and improving the heat exchange efficiency.

제10도 및 제11도에 나타낸 실시예는 튜우브(4)의 한쪽면, 즉 내면일대에 미소돌기(18)를 연속하여 그물코형상으로 가압성형하고, 난류형성부(11)의 작용을 증진시킴과 동시에 유퉁브(4)의 바깥면에는 미소돌기(18)에 대응하는 오목부의 형성을 저지하고, 소정위치에서의 평탄부(10)의 형성을 확보하고 있다.10 and 11, the micro-projections 18 are continuously press-molded in a mesh shape on one side of the tube 4, i.e., the inner surface, and the action of the turbulence forming section 11 is enhanced. At the same time, the outer surface of the groove 4 is prevented from forming a recess corresponding to the micro projections 18, and the formation of the flat portion 10 at a predetermined position is ensured.

그리고, 미소돌기(18)의 성형후, 전술한 실시예와 마찬기지로 돌기(12)를 성형하고, 접합부(13,13)와 절곡부(14)를 성형하여 절곡부품(4a,4b)을 두겹으로 절곡하도록 하고 있다.After the shaping of the micro projections 18, the projections 12 are formed in the same manner as in the above-described embodiment, and the joining portions 13 and 13 and the bent portions 14 are formed to form the bent parts 4a and 4b. It is trying to bend twice.

이러한 경우, 미소돌기(18)는 상기와 같은 리브형상의 것에 한정하지 않고 산점(散点)형상으로 형성하여도 좋다.In such a case, the fine protrusions 18 may be formed in a scattered shape, without being limited to the above rib-like ones.

더욱이, 전술한 실시예는 어느 것이나 로울성형에 의하여 튜우브(4)를 성형하고 있으나, 이것을 프레스 성형으로 하는 것도 가능하고, 또 난류형성부(11)는 도시한 바와 같은 원통형의 돌기(12)에 한정하지 않고 원추대나 타원형이였어도 좋고, 또한 그것들의 돌기(12)의 높이를 획일적으로 형성하는 대신에 일부의 높이를 낮게 형성하는 것도 가능하다.In addition, in the above-described embodiment, all of the tubing 4 is formed by roll forming, but it is also possible to press-form this, and the turbulence forming unit 11 has a cylindrical projection 12 as shown. The shape may be a truncated cone or an ellipse, and instead of uniformly forming the heights of the projections 12, some heights may be formed low.

이와 같이 구성한 열교환기용 튜유브를 제조하는 경우는 예컨대 튜우브(4)의 블랭크 상당폭의 알루미늄 납땜시이트를 리일(도면에 없음)에 코일형상으로 돌려감아서 이것을 성형로울(도면에 없음)에 공급한다.In the case of manufacturing the tubular for heat exchanger configured as described above, for example, a blank aluminum brazing sheet of the tub 4 is wound in a coil shape to a rail (not shown) and supplied to a forming roll (not shown). do.

이와 같이하면 알루미늄 납땜시이트가 제5도와 같이 길이방향으로 절곡되고, 절곡부품(4a,4b)과 접합부(13,13)가 절곡부(14)를 중심으로 대칭으로 성형되어 있다.In this way, the aluminum solder sheet is bent in the longitudinal direction as shown in FIG. 5, and the bent parts 4a and 4b and the joining portions 13 and 13 are formed symmetrically about the bent portion 14.

또 절곡부품(4a,4b)에는 여러개의 돌기(12)와 평탄부(10)가 연속적으로 또한 번갈아 성형되었고, 또한 그것들은 절곡부(14)를 중심으로 대칭으로 성형되어 있다.Moreover, several protrusions 12 and the flat part 10 were shape | molded continuously and alternately in the bent parts 4a and 4b, and they are formed symmetrically about the bent part 14, respectively.

상기를 성형한 다음 알류미늄 납땜시이트를 성형로울에 인접하여 설치한 벤딩머신인(도면에 없음)에 이송하여, 이 성형기로 절곡부(14)를 중심으로 두겹으로 접어굽으려 제3,4도와 같이 성형한다.After molding, the aluminum solder sheet is transferred to a bending machine (not shown) installed adjacent to the molding roll, and folded into two layers around the bent portion 14 by the molding machine as shown in FIGS. Mold.

그런 다음 성형튜우브(4)를 성형기에 인접하여 설치한 절단기에 이송하고, 이 절단기로 절단선(C1)을 경계로 평탄부(10)를 절단한다.Then, the molding tube 4 is transferred to a cutting machine provided adjacent to the molding machine, and the flat part 10 is cut by the cutting line with the cutting line C1 as a boundary.

이렇게 하여 일정길이로 절단된 성형튜우브(4)는 절곡부품(4a,4b)의 양단면 바깥면에 평탄부(10,10)가 위치하였고, 그것들 사이의 절곡부품(4a,4b)의 내면에 다수의 돌기(12) 집단으로 된 난류형성부(11)가 설치되었으며, 이것들 평탄부(10)와 난류형성부(11)는 튜우브(4)의 길이방향의 중앙을 중심으로 좌우대칭되게 배치되어 있다.In this way, the formed tubing 4 cut to a predetermined length has flat portions 10 and 10 positioned on the outer surfaces of both end surfaces of the bent parts 4a and 4b, and the inner surfaces of the bent parts 4a and 4b therebetween. The turbulence forming part 11 of the group of protrusions 12 was installed in these, and the flat part 10 and the turbulence forming part 11 are symmetrically centered about the center of the tube 4 in the longitudinal direction. It is arranged.

성형튜우브(4)의 면에는 제3도와 같이 돌기(12)의 대응위치에 오목구멍(17)이 형성되었고, 또 이 튜우브(4)의 안쪽에서는 돌기(12,12)가 제4도와 같이 맞대었고 또 접합부(13,13)가 상대(相對)하여 내면을 중합시키고 있다.On the surface of the forming tube 4, a concave hole 17 is formed at a corresponding position of the projection 12, as shown in FIG. 3, and inside the tube 4, the projections 12, 12 are formed at the fourth degree. Butt joints 13 and 13 are opposed to each other to polymerize the inner surface.

제8~11도의 튜우브(4)도 대략 마찬가지로 성형된다.The tube 4 of FIGS. 8-11 is also shape | molded substantially similarly.

다음에 상기 성형안 다음의 튜우브(4)를 납땜하기전에 헤더파이프(2,3)에 조립하는 경우에는 우성 한쌍의 끝판(6)과 탱크 플레이트(7)를 준비하여 이것들을 서로 마주보게 하여 끼워맞춤과 동시에 일정위치에 분할판(15)을 부착하여 한쌍의 헤더파이프(2,3)를 조립한다.Next, in the case of assembling the header pipes 2 and 3 before soldering the tubing 4 following the forming method, a pair of dominant end plates 6 and a tank plate 7 are prepared to face each other. At the same time, the pair of header pipes 2 and 3 are assembled by attaching the divider plate 15 at a predetermined position.

그리고, 이것들 헤더파이프(2,3)의 끝판(6,6)에 형성한 튜우브 삽입구멍(9,9)에 성형한 다음의 튜우브(4)를 찔러 넣고, 이 튜우브(4,4)사이에 방열핀(5)을 배치한다.Then, the next tube 4 formed into the tube insertion holes 9 and 9 formed in the end plates 6 and 6 of the header pipes 2 and 3 is inserted into the tube 4 and 4. The heat dissipation fins 5 are arranged between the layers.

또, 헤더파이프(2,3)의 상하단부에 뚜껑(16)을 끼워넣고, 이것들을 클립 또는 적당한 공구로 일시고정한다. 이렇게 일시 고정한 열교환기(1)를 납땜로(爐)에 반입하여 로안에서 각 납땜부분을 일시에 납땜한다.Moreover, the lid 16 is inserted in the upper and lower ends of the header pipes 2 and 3, and these are temporarily fixed with a clip or a suitable tool. The heat exchanger 1 temporarily fixed in this way is brought into a soldering furnace, and each soldering part is soldered in the furnace at a time.

즉, 끝판(6)과 탱크 플레이트(7)는 그것들의 접합부(8,8)에서 납땜되고 또 튜우브(4)는 표면의 납재료에 의하여 튜우브 삽입구멍(9)의 개구부에 납땜되어 튜우브(4)의 내면의 납재료에 의하여 돌기(12)끼리 납땜됨과 동시에 접합부(13,13)가 내면의 납재료에 의하여 납땜된다.That is, the end plate 6 and the tank plate 7 are soldered at their joints 8 and 8, and the tubing 4 is soldered to the opening of the tubing insertion hole 9 by the lead material on the surface. The projections 12 are soldered to each other by the solder material on the inner surface of the web 4, and the joints 13 and 13 are soldered by the solder material on the inner surface.

이러한 경우, 튜우브 삽입구멍(9)의 개구부에는 튜우브(4)의 바깥면에 설치한 평탄부(10)가 위치하고 있기 때문에 그것들의 접합부가 밀접하여 용융납이 똑같이 분포하여 튜우브(4)의 바깥면과 튜우브의 삽입구멍(9)의 개구부와의 사이에 침입하여 그것들을 똑같이 납땜한다.In this case, since the flat part 10 provided on the outer surface of the tub 4 is located in the opening of the tubing insertion hole 9, the joints thereof are in close contact, and the molten lead is distributed in the same manner. It penetrates between the outer surface of and the opening of the insertion hole 9 of the tube, and solders them equally.

따라서 종래와 같이 튜우브 삽입구멍(9)의 개구부에 오목구멍(17)이 위치하므로서 당해 부분이 납땜 테어링을 일으켜 납땜불량으로 되는 상태를 방지할 수 있다.Therefore, since the concave hole 17 is located in the opening of the tube insertion hole 9 as in the related art, it is possible to prevent a state in which the portion causes solder tearing and leads to solder failure.

이러한 경우, 제1실시예에서는 튜우브 삽입구멍(9)의 개구부 주변에 넓은 평탄부(10)를 설치하고 있기 때문에, 용융납이 오목구멍(17)에 유입하여 체류하는 일이 없이 용융납의 똑같은 분포가 촉진되어 납땜불량을 강력하게 방지한다.In this case, in the first embodiment, since the wide flat portion 10 is provided around the opening of the tubing insertion hole 9, the molten lead does not flow into the concave hole 17 and stay there. The distribution is promoted to strongly prevent soldering defects.

한편, 제2실시예에서는 헤더파이프(2,3)내에도 난류형성부(11)를 설치하고 있기 때문에 열교환 유체의 교반작용을 증진시킴과 동시에 돌기(12)에 의한 강성이 증대하여 이부분의 강도가 강화되어 내압성능을 향상할 수 있다.On the other hand, in the second embodiment, since the turbulence forming portion 11 is also provided in the header pipes 2 and 3, the stirring action of the heat exchange fluid is enhanced, and the rigidity by the projections 12 is increased so that Strength can be enhanced to improve the pressure resistance performance.

또, 제10,11도에 나타낸 제3실시예에서는 미소돌기(18)에 의하여 난류형성부(11)에 의한 열교환 유체의 교반작용을 한층 촉진한다.In the third embodiment shown in Figs. 10 and 11, the stirring action of the heat exchange fluid by the turbulence forming section 11 is further promoted by the micro projections 18. Figs.

이와 같이 본 발명의 열교환기용 튜우브는 튜우브의 양단부 바깥면에서 적어도 튜우브 삽입구멍의 대응위치에 평탄부를 설치하였기 때문에 종래와 같이 튜우브 삽입구멍 주변에 납땜의 테어링을 오발하는 돌기와 일체의 오목구멍이 위치하는 염려가 없이 튜우브와 삽입구멍 내면과의 상이에 있어서의 납땜테어링을 방지하여 그것들의 납땜불량을 방지할 수 있다.Thus, since the tubing for heat exchanger of the present invention is provided with a flat portion at least at the corresponding position of the tube insertion hole on the outer surface of both ends of the tube, it is integral with the projection which misleads the tearing of solder around the tube insertion hole as in the prior art. It is possible to prevent solder soldering at the difference between the tub and the inner surface of the insertion hole without fear of the position of the recessed holes, thereby preventing their soldering defects.

또 본 발명의 열교환기용 튜우브의 제조방법은 시이트의 길이방향으로 여러개의 돌기와 일정 면적의 평탄부를 번갈아 성형하고 평탄부 또는 그 근접위치에서 시이트를 절단하도록 하였기 때문에 튜우브의 각종 치수에 따라서 시이트의 절단 위치를 용이하게 또는 합리적으로 설정할 수 있다.In the method of manufacturing a heat exchanger tubing according to the present invention, since the projections are formed alternately in the longitudinal direction of the sheet and the flat portions of a predetermined area are cut and the sheet is cut at the flat portion or its adjacent position, The cutting position can be easily or reasonably set.

Claims (2)

헤더파이프에 튜우브 삽입구멍을 형성하고, 이 구멍에 납재료를 피복한 튜우브의 단부를 삽입한 다음, 이 튜우브를 튜우브 삽입구멍에 납땜함과 동시에 상기 튜우브의 내부에, 이 튜우브 재료를 안족으로 돌출한 여러개의 돌기를 설치한 열교환기용 튜우브에 있어서, 튜우브의 양단부에서 적어도 튜우브 삽입구멍의 대응위치에 평탄부를 설치한 것을 특징으로하는 열교환기용 튜우브.A tube insertion hole is formed in the header pipe, an end portion of the tube coated with lead material is inserted into the hole, and the tube is soldered to the tube insertion hole and the tube is inside the tube. A heat exchanger tube having a plurality of protrusions protruding the material of the groove, wherein the flat portion is provided at least at a corresponding position of the tube insertion hole at both ends of the tube. 상대(相對)하는 알루미늄 납땜시이트에 여러개의 돌기를 성형하고, 이 시이트를 튜우브의 일정길이로 절단한 다음, 전술한 돌기를 서로 맞대어서 납땜함과 동시에, 상기 시이트의 양측단부를 납땜하도록 한 열교환기용 튜우브의 제조방법에 있어서, 상기 시이트의 길이방향으로 여러개의 돌기와 일정 면적의 평탄부를 번갈아 성형하여 평탄부 또는 그 근접위치에서 상기 시이트를 절단한 것을 특징으로 하는 열교환기용 투우브의 제조방법.A plurality of projections are formed on a mating aluminum solder sheet, and the sheet is cut to a certain length of a tube, and the aforementioned projections are soldered to each other and soldered at both ends of the sheet. A method of manufacturing a heat exchanger tubing, the method of manufacturing a heat exchanger tub, characterized in that the sheet is cut in the longitudinal direction of the sheet by alternately molding a plurality of projections and a flat portion of a predetermined area. .
KR1019930025398A 1992-11-27 1993-11-26 Heat exchanger tube and manufacture to decrease welding fault with head pipe KR0122533B1 (en)

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DE4340378A1 (en) 1994-06-01

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