JPWO2017104099A1 - Reinforcing member for solar cell module and solar cell module - Google Patents

Reinforcing member for solar cell module and solar cell module Download PDF

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JPWO2017104099A1
JPWO2017104099A1 JP2017556313A JP2017556313A JPWO2017104099A1 JP WO2017104099 A1 JPWO2017104099 A1 JP WO2017104099A1 JP 2017556313 A JP2017556313 A JP 2017556313A JP 2017556313 A JP2017556313 A JP 2017556313A JP WO2017104099 A1 JPWO2017104099 A1 JP WO2017104099A1
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solar cell
reinforcing member
frame
cell panel
back surface
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JP6643666B2 (en
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厚志 福島
厚志 福島
貴広 中村
貴広 中村
俊行 佐久間
俊行 佐久間
辻 雅司
雅司 辻
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Panasonic Intellectual Property Management Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • H02S30/10Frame structures
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

本開示の一態様である補強部材30は、太陽電池モジュール10の裏側においてフレーム20aとフレーム20bとの間に架設される長尺状の部材である。補強部材30は、フレーム20a,20bの内鍔部24a,24bにそれぞれ固定される一対の脚部31と、各脚部31にそれぞれ立設し、太陽電池パネル11の裏面に対して略垂直に配置される一対の立壁部32と、各立壁部32の上端部同士を連結し、太陽電池パネル11の裏面に近接又は接触した状態で当該裏面に沿って配置される天板部33とを備える。  The reinforcing member 30 that is one aspect of the present disclosure is a long member that is laid between the frame 20 a and the frame 20 b on the back side of the solar cell module 10. The reinforcing member 30 is provided with a pair of leg portions 31 fixed to the inner flange portions 24 a and 24 b of the frames 20 a and 20 b, and the leg portions 31, respectively, and is substantially perpendicular to the back surface of the solar cell panel 11. A pair of standing wall portions 32 to be arranged, and top plate portions 33 arranged along the back surface in a state in which the upper end portions of the standing wall portions 32 are connected to each other and are close to or in contact with the back surface of the solar cell panel 11 are provided. .

Description

本開示は、太陽電池モジュール用補強部材及び太陽電池モジュールに関する。   The present disclosure relates to a solar cell module reinforcing member and a solar cell module.

太陽電池モジュールは、一般的に太陽電池パネルと、当該パネルの端縁に沿って設置されたモジュールフレームとを備える。太陽電池パネルは、複数の太陽電池セルがガラス板等の保護部材で挟持された構造を有するが、受光面側から荷重が加わったときに当該荷重によって撓みが発生する場合がある。特に、モジュールの軽量化を図るため、保護部材の厚みを薄くした場合には太陽電池パネルの撓みが発生し易くなる。かかる状況に鑑みて、モジュールの裏側に補強部材を配置して太陽電池パネルを補強した太陽電池モジュールが開発されている(例えば、特許文献1参照)。   A solar cell module generally includes a solar cell panel and a module frame installed along an edge of the panel. The solar battery panel has a structure in which a plurality of solar battery cells are sandwiched between protective members such as glass plates. However, when a load is applied from the light receiving surface side, the load may be bent due to the load. In particular, when the thickness of the protective member is reduced in order to reduce the weight of the module, the solar cell panel is likely to be bent. In view of such a situation, a solar cell module in which a reinforcing member is disposed on the back side of the module to reinforce the solar cell panel has been developed (see, for example, Patent Document 1).

国際公開2011/090160International Publication 2011/090160

ところで、太陽電池モジュールの裏側に設置される補強部材には、太陽電池パネルを裏側から支持してパネルの撓みを十分に抑制でき、且つ構造が単純で製造コストが安価であることが求められる。また、補強部材は軽量であることが好ましい。従来の補強部材は、これらの要求に対して未だ改良の余地がある。   By the way, the reinforcing member installed on the back side of the solar cell module is required to support the solar cell panel from the back side and sufficiently suppress the bending of the panel, and has a simple structure and low manufacturing cost. The reinforcing member is preferably lightweight. Conventional reinforcing members still have room for improvement with respect to these requirements.

本開示の一態様である太陽電池モジュール用補強部材は、太陽電池パネル、当該パネルの第1の端縁に沿って設置された第1フレーム、及び第1の端縁に対向する第2の端縁に沿って設置された第2フレームを備え、各フレームの下部にモジュールの内側に張り出した内鍔部がそれぞれ形成された太陽電池モジュールの裏側において、第1フレームと第2フレームとの間に架設される長尺状の補強部材であって、各フレームの内鍔部にそれぞれ固定される一対の脚部と、各脚部にそれぞれ立設し、太陽電池パネルの裏面に対して略垂直に配置される一対の立壁部と、各立壁部の上端部同士を連結し、太陽電池パネルの裏面に近接又は接触した状態で当該裏面に沿って配置される天板部とを備える。   A reinforcing member for a solar cell module according to an aspect of the present disclosure includes a solar cell panel, a first frame installed along a first end edge of the panel, and a second end facing the first end edge. A second frame installed along the edge, and on the back side of the solar cell module in which an inner collar portion projecting inside the module is formed at the lower part of each frame, between the first frame and the second frame A long reinforcing member to be erected, a pair of leg portions fixed to the inner flange portion of each frame, and standing on each leg portion, substantially perpendicular to the back surface of the solar cell panel A pair of upright wall portions to be arranged and upper end portions of the upright wall portions are connected to each other, and a top plate portion arranged along the back surface in a state of being close to or in contact with the back surface of the solar cell panel.

本開示の一態様である太陽電池モジュールは、モジュールの裏側において第1フレームと第2フレームとの間に架設された上記太陽電池モジュール用補強部材を備える。   The solar cell module which is 1 aspect of this indication is equipped with the said reinforcement member for solar cell modules erected between the 1st frame and the 2nd frame in the back side of the module.

本開示の一態様である太陽電池モジュール用補強部材は、構造が単純で製造コストが安価でありながら、太陽電池パネルの撓みを十分に抑制することができる。   The solar cell module reinforcing member according to one embodiment of the present disclosure has a simple structure and low manufacturing cost, but can sufficiently suppress the bending of the solar cell panel.

実施形態の一例である太陽電池モジュールを受光面側から見た図である。It is the figure which looked at the solar cell module which is an example of embodiment from the light-receiving surface side. 実施形態の一例である太陽電池モジュールを裏面側から見た図である。It is the figure which looked at the solar cell module which is an example of embodiment from the back surface side. 図1中のAA線断面図である。It is AA sectional view taken on the line in FIG. 図1中のBB線断面図である。It is BB sectional drawing in FIG. 実施形態の一例である太陽電池モジュール用補強部材の斜視図である。It is a perspective view of the reinforcement member for solar cell modules which is an example of embodiment. 実施形態の一例である太陽電池モジュール用補強部材をモジュールフレームに取り付ける様子を示す図である。It is a figure which shows a mode that the reinforcement member for solar cell modules which is an example of embodiment is attached to a module frame. 実施形態の他の一例である太陽電池モジュール用補強部材の断面図である。It is sectional drawing of the reinforcing member for solar cell modules which is another example of embodiment. 従来の太陽電池モジュール用補強部材の断面図である。It is sectional drawing of the reinforcement member for conventional solar cell modules.

本開示の一態様である太陽電池モジュール用補強部材は、一対の脚部、一対の立壁部、及び天板部からなる単純な構造でありながら、太陽電池パネルの撓みを十分に抑制することができる。本開示に係る補強部材は、例えば1枚の金属板を曲げ加工して製造することが可能であり、従来の補強部材よりも安価に製造できる。詳しくは後述するが、従来の補強部材は、一般的に断面略エの字形状を有し、曲げ加工よりも製造コストの高い押し出し成形で製造される。また、本開示に係る補強部材は、断面略エの字形状の補強部材と比べて耐荷重性に優れた構造を有する。このため、補強部材の厚みを薄くして軽量化を図ることができる。   The reinforcing member for a solar cell module according to one aspect of the present disclosure has a simple structure including a pair of leg portions, a pair of standing wall portions, and a top plate portion, and sufficiently suppresses the bending of the solar cell panel. it can. The reinforcing member according to the present disclosure can be manufactured by bending a single metal plate, for example, and can be manufactured at a lower cost than a conventional reinforcing member. As will be described in detail later, a conventional reinforcing member generally has an approximately letter “E” cross section, and is manufactured by extrusion molding, which is higher in manufacturing cost than bending. In addition, the reinforcing member according to the present disclosure has a structure superior in load resistance as compared with a reinforcing member having a substantially square cross section. For this reason, the thickness of the reinforcing member can be reduced to reduce the weight.

以下、実施形態の一例について添付図面を参照しながら詳細に説明する。
図面はいずれも模式的に記載されたものであり、図面に描画された構成要素の寸法比率などは以下の説明を参酌して判断されるべきである。なお、本明細書において「略**」との記載は、略垂直を例に説明すると、完全に垂直はもとより実質的に垂直と認められるものを含む意図である。
Hereinafter, an exemplary embodiment will be described in detail with reference to the accompanying drawings.
The drawings are all schematically described, and the dimensional ratios of the components drawn in the drawings should be determined in consideration of the following description. In this specification, the description of “substantially **” is intended to include what is recognized as being substantially vertical as well as being completely vertical, taking substantially vertical as an example.

本明細書では、太陽電池パネルの厚み方向に沿った方向を太陽電池モジュール及び太陽電池モジュール用補強部材を含む各構成要素の「上下方向」とし、太陽電池パネルの受光面側を「上」とする。また、平面視とは、太陽電池パネルの受光面に垂直な方向から当該パネル等を見た様子を意味する。ここで、太陽電池パネルの受光面とは太陽光が主に入射する面であり、パネルに入射する太陽光の50%超過〜100%が受光面から入射する。   In this specification, the direction along the thickness direction of the solar cell panel is defined as the “vertical direction” of each component including the solar cell module and the solar cell module reinforcing member, and the light receiving surface side of the solar cell panel is defined as “upper”. To do. The plan view means a state in which the panel or the like is viewed from a direction perpendicular to the light receiving surface of the solar cell panel. Here, the light receiving surface of the solar cell panel is a surface on which sunlight is mainly incident, and more than 50% to 100% of the sunlight incident on the panel is incident from the light receiving surface.

図1A,1Bは、実施形態の一例である太陽電池モジュール10を示す図である。図1Bではフレーム本体と内鍔部との境界位置を一点鎖線で示している。図1A,1Bに例示するように、太陽電池モジュール10は、太陽電池パネル11と、当該パネルの端縁に沿って設置されたモジュールフレーム20とを備える。太陽電池パネル11は、例えば平面視略矩形形状を呈し、複数の太陽電池セル12がガラス板等の保護部材で挟持された構造を有する。本実施形態では、太陽電池セル12の裏面側に不透明なバックシートが設けられ、太陽電池セル12が裏面側から見えない太陽電池パネル11を例示するが、太陽電池パネル11は太陽電池セル12が裏面側から見える両面受光型のパネルであってもよい。   1A and 1B are diagrams showing a solar cell module 10 which is an example of an embodiment. In FIG. 1B, the boundary position between the frame main body and the inner collar portion is indicated by a one-dot chain line. As illustrated in FIGS. 1A and 1B, the solar cell module 10 includes a solar cell panel 11 and a module frame 20 installed along an edge of the panel. The solar cell panel 11 has, for example, a substantially rectangular shape in plan view, and has a structure in which a plurality of solar cells 12 are sandwiched between protective members such as glass plates. In this embodiment, an opaque back sheet is provided on the back surface side of the solar battery cell 12 and the solar battery panel 11 in which the solar battery cell 12 is not visible from the back surface side is illustrated. It may be a double-sided light receiving panel that can be seen from the back side.

モジュールフレーム20は、太陽電池パネル11の端縁部を保護し、架台フレーム等の設置対象(図示せず)に対する太陽電池モジュール10の取り付けに利用される。モジュールフレーム20は、太陽電池パネル11の端縁に沿って設置される複数のフレーム20a,20b,20c,20dによって構成されることが好適である。各フレームは、例えばコーナーピース等を用いて隣接するフレームと接続され、太陽電池パネル11の四方を囲むように設置される。各フレームは、例えばアルミニウム等の金属材料を押出成形して得られる長尺状の部材である。   The module frame 20 protects the edge portion of the solar cell panel 11 and is used for attaching the solar cell module 10 to an installation target (not shown) such as a gantry frame. The module frame 20 is preferably constituted by a plurality of frames 20 a, 20 b, 20 c, and 20 d installed along the edge of the solar cell panel 11. Each frame is connected to an adjacent frame using a corner piece or the like, for example, and is installed so as to surround the four sides of the solar cell panel 11. Each frame is a long member obtained by extruding a metal material such as aluminum.

モジュールフレーム20は、平面視略矩形状の太陽電池パネル11の一方の長辺(第1の端縁)に沿って設置されたフレーム20aと、一方の長辺に対向する他方の長辺(第2の端縁)に沿って設置されたフレーム20bとを有する。本実施形態では、フレーム20a,20bに、同じ形状、寸法を有する共通の部材が適用される。フレーム20a,20bの下部には、モジュールの内側に張り出した内鍔部24a,24bがそれぞれ形成されている。内鍔部24a,24bは、例えばフレーム本体21a,21bの下部からそれぞれ延出する。図1Bに示す例では、太陽電池パネル11の短辺に沿って設置されるフレーム20c,20dにも内鍔部24c,24dがそれぞれ形成されている。   The module frame 20 includes a frame 20a installed along one long side (first edge) of the solar cell panel 11 having a substantially rectangular shape in plan view, and the other long side (first) facing the one long side. 2 edge) and a frame 20b installed along the edge. In the present embodiment, a common member having the same shape and size is applied to the frames 20a and 20b. Inner flange portions 24a and 24b projecting inside the module are formed at the lower portions of the frames 20a and 20b, respectively. The inner flange portions 24a and 24b extend from the lower portions of the frame main bodies 21a and 21b, for example. In the example shown in FIG. 1B, the inner flange portions 24c and 24d are also formed on the frames 20c and 20d installed along the short sides of the solar cell panel 11, respectively.

太陽電池モジュール10は、モジュールの裏面側において、フレーム20aとフレーム20bとの間に架設される長尺状の太陽電池モジュール用補強部材30(以下、単に「補強部材30」とする)を備える。補強部材30は、フレーム20a,20bに固定される桟であって、太陽電池パネル11の裏面に略接触した状態で設けられることが好適である。補強部材30は、上述のように太陽電池パネル11の受光面側から加わる荷重によって太陽電池パネル11が大きく撓まないように、太陽電池パネル11を裏側から支持する。   The solar cell module 10 includes a long-sized solar cell module reinforcing member 30 (hereinafter simply referred to as “reinforcing member 30”) provided between the frame 20a and the frame 20b on the back side of the module. The reinforcing member 30 is a bar fixed to the frames 20a and 20b, and is preferably provided in a state of being substantially in contact with the back surface of the solar cell panel 11. The reinforcing member 30 supports the solar cell panel 11 from the back side so that the solar cell panel 11 is not greatly bent by the load applied from the light receiving surface side of the solar cell panel 11 as described above.

本実施形態では、太陽電池パネル11の裏面に沿って1本の補強部材30が設けられている。補強部材30は、複数設置されてもよいが、軽量化、材料コスト削減等の観点から、1本であることが好ましい。補強部材30は、フレーム20aの長手方向中央部からフレーム20bの長手方向中央部に亘って設けられている。即ち、太陽電池モジュール10は、太陽電池パネル11の長辺方向中央部を通り、短辺方向に沿って設けられた1本の補強部材30を備える。補強部材30は、例えばフレーム20cとフレーム20dとの間に架設され、太陽電池パネル11の長辺方向に沿って設けられてもよいが、軽量化、材料コスト削減等の観点から、パネルの短辺方向に沿って設けられることが好ましい。   In the present embodiment, one reinforcing member 30 is provided along the back surface of the solar cell panel 11. A plurality of reinforcing members 30 may be installed, but one is preferable from the viewpoints of weight reduction and material cost reduction. The reinforcing member 30 is provided from the longitudinal center of the frame 20a to the longitudinal center of the frame 20b. That is, the solar cell module 10 includes one reinforcing member 30 provided along the short side direction through the central portion in the long side direction of the solar cell panel 11. For example, the reinforcing member 30 is provided between the frame 20c and the frame 20d and may be provided along the long side direction of the solar cell panel 11. However, from the viewpoint of weight reduction, material cost reduction, and the like, It is preferable to be provided along the side direction.

補強部材30は、長手方向一端部がフレーム20aの内鍔部24a上に配置され、長手方向他端部がフレーム20bの内鍔部24b上に配置されている。即ち、補強部材30の長さは、フレーム本体21a,21bの間隔よりも短く、内鍔部24a,24bの先端同士の間隔よりも長い。補強部材30の長さは、取り付け性等の観点から、フレーム本体21a,21bと接触しない長さに設定されることが好ましい。補強部材30の幅は、特に限定されないが、例えばフレーム本体21a,21bの幅よりも長く、フレーム本体21a,21bの幅の5倍に相当する長さよりも短い。補強部材30は、ボルト40(図2参照)を用いて内鍔部24a,24bにそれぞれ固定されることが好適である。   The reinforcing member 30 has one end portion in the longitudinal direction disposed on the inner flange portion 24a of the frame 20a, and the other end portion in the longitudinal direction disposed on the inner flange portion 24b of the frame 20b. That is, the length of the reinforcing member 30 is shorter than the interval between the frame main bodies 21a and 21b and longer than the interval between the tips of the inner flange portions 24a and 24b. The length of the reinforcing member 30 is preferably set to a length that does not come into contact with the frame main bodies 21a and 21b from the viewpoint of attachment properties and the like. The width of the reinforcing member 30 is not particularly limited. For example, the reinforcing member 30 is longer than the width of the frame main bodies 21a and 21b and shorter than the length corresponding to five times the width of the frame main bodies 21a and 21b. The reinforcing member 30 is preferably fixed to the inner flange portions 24a and 24b using bolts 40 (see FIG. 2).

図2は、図1中のAA線断面図である。図2に例示するように、フレーム20aは、中空の角柱形状を有するフレーム本体21aと、フレーム本体21a上に立設した鉤部22aとを有する。フレーム20aは、上述のようにフレーム本体21aの下部からモジュールの内側に張り出した内鍔部24aを有する。なお、フレーム本体21aは、内鍔部24aと太陽電池パネル11の裏面との間に補強部材30の長手方向端部を挿入可能な上下方向長さを有する。換言すると、補強部材30の上下方向長さは、内鍔部24aと太陽電池パネル11の裏面との間隔よりも短く設定される。   2 is a cross-sectional view taken along line AA in FIG. As illustrated in FIG. 2, the frame 20 a includes a frame main body 21 a having a hollow prismatic shape, and a flange 22 a erected on the frame main body 21 a. As described above, the frame 20a has the inner flange portion 24a projecting from the lower portion of the frame main body 21a to the inside of the module. The frame main body 21a has a vertical length in which the longitudinal end of the reinforcing member 30 can be inserted between the inner flange 24a and the back surface of the solar cell panel 11. In other words, the vertical length of the reinforcing member 30 is set to be shorter than the distance between the inner flange portion 24 a and the back surface of the solar cell panel 11.

鉤部22aは、フレーム本体21aの上面の外側から上方に延び、途中でモジュールの内側に折れ曲がって断面略L字状に形成されている。そして、フレーム本体21aと鉤部22aとの間には、太陽電池パネル11の端縁部を挿入可能な隙間である内溝23aが形成されている。図2に示す例では、フレーム20aの幅方向に沿った鉤部22aの長さが、フレーム本体21aの幅と略同一である。   The flange portion 22a extends upward from the outside of the upper surface of the frame main body 21a, and is bent in the middle of the module and formed in a substantially L-shaped cross section. And between the flame | frame main body 21a and the collar part 22a, the inner groove 23a which is a clearance which can insert the edge part of the solar cell panel 11 is formed. In the example shown in FIG. 2, the length of the flange 22a along the width direction of the frame 20a is substantially the same as the width of the frame body 21a.

内鍔部24aは、例えばフレーム本体21aの下端部から延出し、フレーム本体21aの内側面に対して略垂直に形成される。内鍔部24aは、太陽電池パネル11の裏面と略平行に延びることが好適である。本実施形態では、上述の通り内鍔部24aに対して補強部材30がボルト40を用いて固定される。このため、内鍔部24aにはボルト40が挿通される貫通孔25aが形成される。貫通孔25aは、補強部材30の各脚部31に対応して2つ形成されている。   The inner flange portion 24a extends from, for example, the lower end portion of the frame main body 21a and is formed substantially perpendicular to the inner side surface of the frame main body 21a. The inner flange portion 24a preferably extends substantially parallel to the back surface of the solar cell panel 11. In the present embodiment, the reinforcing member 30 is fixed to the inner flange portion 24a using the bolt 40 as described above. For this reason, a through hole 25a through which the bolt 40 is inserted is formed in the inner flange portion 24a. Two through holes 25 a are formed corresponding to the respective leg portions 31 of the reinforcing member 30.

以下、図3及び図4をさらに参照しながら、補強部材30について詳説する。図3は図1中のBB線断面図、図4は補強部材30の斜視図である。   Hereinafter, the reinforcing member 30 will be described in detail with further reference to FIGS. 3 and 4. 3 is a cross-sectional view taken along the line BB in FIG. 1, and FIG. 4 is a perspective view of the reinforcing member 30.

図2〜図4に例示するように、補強部材30は、一対の脚部31と、各脚部31にそれぞれ立設する一対の立壁部32と、各立壁部32の上端部同士を連結する天板部33とを備える。脚部31は、上述の通りフレーム20a,20bの内鍔部24a,24bにそれぞれ固定される。そして、立壁部32が太陽電池パネル11の裏面に対して略垂直に配置され、天板部33が太陽電池パネル11の裏面に近接又は接触した状態で当該裏面に沿って配置される。太陽電池パネル11に受光面側から荷重が加わった場合、即ち太陽電池パネル11に正圧が加わった場合、その荷重は天板部33、立壁部32に伝達され、脚部31が固定されているフレーム20a,20bによって支持される。   As illustrated in FIGS. 2 to 4, the reinforcing member 30 connects a pair of leg portions 31, a pair of standing wall portions 32 erected on each leg portion 31, and upper ends of the standing wall portions 32. A top plate portion 33. As described above, the leg portion 31 is fixed to the inner flange portions 24a and 24b of the frames 20a and 20b, respectively. And the standing wall part 32 is arrange | positioned substantially perpendicularly with respect to the back surface of the solar cell panel 11, and the top-plate part 33 is arrange | positioned along the said back surface in the state which adjoined or contacted the back surface of the solar cell panel 11. When a load is applied to the solar cell panel 11 from the light receiving surface side, that is, when a positive pressure is applied to the solar cell panel 11, the load is transmitted to the top plate portion 33 and the standing wall portion 32, and the leg portion 31 is fixed. Supported by the frames 20a and 20b.

補強部材30は、1枚の金属板によって構成されていることが好ましく、1枚の金属板を曲げ加工して製造することができる。補強部材30は、1枚の金属板を折り曲げて製造可能な構造を有するため、例えば押し出し成形法よりも安価に製造できる。詳しくは後述するが、補強部材30の長手方向両端部には金属板の一部を切除して切り欠き35を形成することが好ましい。   The reinforcing member 30 is preferably composed of a single metal plate, and can be manufactured by bending a single metal plate. Since the reinforcing member 30 has a structure that can be manufactured by bending a single metal plate, it can be manufactured at a lower cost than, for example, an extrusion molding method. As will be described in detail later, it is preferable to form a notch 35 by cutting away a part of the metal plate at both ends in the longitudinal direction of the reinforcing member 30.

脚部31は、補強部材30の下端部に位置し、補強部材30の長手方向全長に亘って形成されることが好適である。脚部31は、例えば平面視略矩形状の平坦な板状部分であって、太陽電池パネル11の裏面と略平行に配置される。脚部31は、補強部材30の幅方向両側に補強部材30の長手方向に沿って設けられている。本実施形態では、2つの脚部31が各立壁部32の下端部から互いに反対方向に延びている。この場合、例えば補強部材30の幅方向片側に偏って作用する荷重に対する耐久性が向上する。2つの脚部31は、互いに異なる形状、寸法を有していてもよいが、互いに略同一の形状、寸法を有することが好ましい。   The leg portion 31 is preferably located at the lower end of the reinforcing member 30 and formed over the entire length of the reinforcing member 30 in the longitudinal direction. The leg portion 31 is a flat plate-like portion having a substantially rectangular shape in plan view, for example, and is disposed substantially parallel to the back surface of the solar cell panel 11. The leg portions 31 are provided along the longitudinal direction of the reinforcing member 30 on both sides in the width direction of the reinforcing member 30. In the present embodiment, the two leg portions 31 extend in opposite directions from the lower end portions of the standing wall portions 32. In this case, for example, durability against a load acting on one side of the reinforcing member 30 in the width direction is improved. The two leg portions 31 may have different shapes and dimensions, but preferably have substantially the same shape and dimensions.

脚部31は、ボルト40を用いてフレーム20a,20bの内鍔部24a,24bにそれぞれ固定されることが好適である。各脚部31の長手方向両端部には、内鍔部24a,24bと重なる位置にボルト40が挿通される貫通孔34がそれぞれ形成されている。図2に例示するように、補強部材30は、例えば脚部31の貫通孔34と内鍔部24aの貫通孔25aが一致するように内鍔部24a上に配置される。そして、貫通孔25a,34に挿通されたボルト40の軸部にナット41が取り付けられて脚部31が内鍔部24aに固定される。ボルト40は、内鍔部24aの下から貫通孔25a,34に挿通され、ナット41は、内鍔部24a上に取り付けられることが好適である。ボルト40と内鍔部24aの間、ナット41と脚部31の間には、一般的にワッシャ42,43が設けられる。なお、ボルト40の代わりにリベットを用いてもよく、また貫通孔25aをネジ孔としてナット41を不要としてもよい。   The leg portion 31 is preferably fixed to the inner flange portions 24a and 24b of the frames 20a and 20b using bolts 40, respectively. Through holes 34 through which the bolts 40 are inserted are formed at both ends in the longitudinal direction of each leg 31 so as to overlap the inner flange portions 24a and 24b. As illustrated in FIG. 2, the reinforcing member 30 is disposed on the inner flange portion 24 a so that, for example, the through hole 34 of the leg portion 31 and the through hole 25 a of the inner flange portion 24 a coincide with each other. And the nut 41 is attached to the axial part of the volt | bolt 40 penetrated by the through-holes 25a and 34, and the leg part 31 is fixed to the inner collar part 24a. The bolt 40 is preferably inserted into the through holes 25a and 34 from below the inner flange portion 24a, and the nut 41 is preferably mounted on the inner flange portion 24a. Washers 42 and 43 are generally provided between the bolt 40 and the inner flange portion 24 a and between the nut 41 and the leg portion 31. A rivet may be used instead of the bolt 40, and the through hole 25a may be a screw hole and the nut 41 may be unnecessary.

立壁部32は、脚部31に対して略垂直に形成されることが好ましく、各脚部31にそれぞれ立設する2つの立壁部32は互いに略平行に形成される。そして、各立壁部32は太陽電池パネル11の裏面に対して略垂直に配置される。天板部33により連結された一対の立壁部32が太陽電池パネル11の裏面に対して略垂直に、互いに間隔をあけて配置されることにより、高い耐荷重性が得られ、太陽電池パネル11の撓みを高度に抑制することが可能となる。   The standing wall portion 32 is preferably formed substantially perpendicular to the leg portion 31, and the two standing wall portions 32 standing on each leg portion 31 are formed substantially parallel to each other. And each standing wall part 32 is arrange | positioned with respect to the back surface of the solar cell panel 11 substantially perpendicularly. The pair of upright wall portions 32 connected by the top plate portion 33 are arranged substantially perpendicularly to the back surface of the solar cell panel 11 and spaced apart from each other, whereby high load resistance is obtained. Can be suppressed to a high degree.

立壁部32は、補強部材30の耐荷重性を向上させるため、脚部31と略同一の長さを有することが好適である。即ち、立壁部32は補強部材30の長手方向全長に亘って形成されることが好ましい。立壁部32は、長手方向全長に亘って同じ高さ、即ち同じ上下方向長さで形成されてもよいが、好ましくは長手方向中央部よりも長手方向両端部で低く形成される。立壁部32の長手方向両端部を除く部分は、例えば略同一の高さに形成され、各脚部31を内鍔部24a,24bにそれぞれ固定した状態で立壁部32の上端が太陽電池パネル11の裏面に近接又は接触している。なお、2つの立壁部32は互いに略同一の形状、寸法を有することが好ましい。   The standing wall portion 32 preferably has substantially the same length as the leg portion 31 in order to improve the load resistance of the reinforcing member 30. In other words, the standing wall portion 32 is preferably formed over the entire length of the reinforcing member 30 in the longitudinal direction. The standing wall portion 32 may be formed at the same height over the entire length in the longitudinal direction, that is, at the same vertical length, but is preferably formed lower at both longitudinal ends than at the longitudinal center portion. The portions excluding both ends in the longitudinal direction of the standing wall portion 32 are formed to have substantially the same height, for example, and the upper end of the standing wall portion 32 is fixed to the solar cell panel 11 with each leg portion 31 fixed to the inner flange portions 24a and 24b. It is close to or in contact with the back of The two standing wall portions 32 preferably have substantially the same shape and dimensions.

立壁部32は、上述の通り長手方向両端部で高さが低くなっていることが好適である。本実施形態では、補強部材30が1枚の金属板によって構成され、補強部材30の長手方向両端部に切り欠き35が形成されている。そして、補強部材30の長手方向両端部には天板部33が形成されていない。即ち、補強部材30は、天板部33の長手方向両端から脚部31及び立壁部32が当該長手方向に延出した構造を有する。立壁部32の長手方向両端部の高さh1は、例えば長手方向中央部の高さh2の3%〜10%である。この場合、補強部材30の耐荷重性を確保しながら、補強部材30の取り付け性を向上させることができる。また、補強部材30をさらに軽量化することができる。補強部材30の取り付け方法については後述する。   As described above, it is preferable that the standing wall portion 32 has a low height at both ends in the longitudinal direction. In the present embodiment, the reinforcing member 30 is constituted by a single metal plate, and notches 35 are formed at both ends in the longitudinal direction of the reinforcing member 30. And the top plate part 33 is not formed in the longitudinal direction both ends of the reinforcing member 30. That is, the reinforcing member 30 has a structure in which the leg portion 31 and the standing wall portion 32 extend in the longitudinal direction from both longitudinal ends of the top plate portion 33. The height h1 of both ends in the longitudinal direction of the standing wall 32 is, for example, 3% to 10% of the height h2 of the central part in the longitudinal direction. In this case, the attachment property of the reinforcing member 30 can be improved while ensuring the load resistance of the reinforcing member 30. Further, the weight of the reinforcing member 30 can be further reduced. A method for attaching the reinforcing member 30 will be described later.

立壁部32の長手方向両端部に位置する上端角部は、外側に向かって湾曲していることが好適である。即ち、立壁部32の上端角部はR面取り加工されており、丸みを帯びている。この場合、例えば補強部材30の取り付け時に、立壁部32の上端角部が太陽電池パネル11の裏面に接触したとしても当該パネルの損傷が発生し難くなる。   It is preferable that the upper end corners located at both ends in the longitudinal direction of the standing wall 32 are curved outward. That is, the upper end corner of the standing wall 32 is rounded and rounded. In this case, for example, even when the upper end corner of the standing wall 32 comes into contact with the back surface of the solar cell panel 11 when the reinforcing member 30 is attached, the panel is less likely to be damaged.

天板部33は、一対の立壁部32の上端部同士を連結することで補強部材30を一体化し、補強部材30の耐荷重性、取り付け性等を向上させる。補強部材30は、天板部33が太陽電池パネル11の裏面近傍においてパネルの裏面との間に間隔をあけて配置されてもよいが、好ましくは天板部33がパネルの裏面に略接触した状態で配置される。なお、前者の場合は太陽電池パネル11に正圧が加わりパネルがある程度撓んだときに、パネルの裏面が天板部33に接触して支持され、それ以上の撓みが防止される。   The top plate portion 33 connects the upper end portions of the pair of standing wall portions 32 to integrate the reinforcing member 30, and improves the load resistance, attachment properties, and the like of the reinforcing member 30. In the reinforcing member 30, the top plate portion 33 may be disposed in the vicinity of the back surface of the solar cell panel 11 with a space between the back surface of the panel, but preferably the top plate portion 33 is substantially in contact with the back surface of the panel. Arranged in a state. In the former case, when a positive pressure is applied to the solar cell panel 11 and the panel is bent to some extent, the back surface of the panel is supported in contact with the top plate portion 33, and further bending is prevented.

天板部33は、補強部材30の上端部において、補強部材30の長手方向両端部を除く部分に形成されることが好適である。即ち、一対の立壁部32において補強部材30の長手方向両端部に位置する部分は互いに連結されていない。天板部33は、例えば平面視略矩形状の平坦な板状部分であって、太陽電池パネル11の裏面と略平行に配置され、パネルの裏面に当接する。   The top plate portion 33 is preferably formed on the upper end portion of the reinforcing member 30 at a portion excluding both longitudinal ends of the reinforcing member 30. That is, the portions of the pair of standing wall portions 32 that are located at both ends in the longitudinal direction of the reinforcing member 30 are not connected to each other. The top plate portion 33 is, for example, a flat plate portion having a substantially rectangular shape in plan view, and is disposed substantially parallel to the back surface of the solar cell panel 11 and abuts on the back surface of the panel.

天板部33は、接着材44によって太陽電池パネル11の裏面に接着されていることが好適である。太陽電池パネル11の裏面に天板部33を接着することにより、例えば風の吹き抜けによりパネルの裏側から荷重が加わった場合、即ち太陽電池パネル11に負圧が加わった場合にもパネルの撓みを抑制することが可能となる。太陽電池パネル11の裏面と天板部33の上面との間に介在する接着材44の厚みは、例えば10μm〜1mm程度である。   The top plate portion 33 is preferably bonded to the back surface of the solar cell panel 11 with an adhesive material 44. By adhering the top plate portion 33 to the back surface of the solar cell panel 11, for example, when a load is applied from the back side of the panel due to wind blow-off, that is, when a negative pressure is applied to the solar cell panel 11, the panel is bent. It becomes possible to suppress. The thickness of the adhesive 44 interposed between the back surface of the solar cell panel 11 and the top surface of the top plate portion 33 is, for example, about 10 μm to 1 mm.

接着材44には、一般的な乾燥硬化型接着剤、2液硬化型接着剤、湿気硬化型接着剤等を用いることができる。例えば、これら接着剤を天板部33上に塗布して、太陽電池パネル11の裏面に天板部33を接合してもよいが、生産性向上等の観点から、接着材44はテープ基材の両面に接着剤層が形成された両面テープであることが好ましい。当該両面テープは、例えば界面活性剤を含有する乾燥硬化型の接着剤層を有する。   As the adhesive 44, a general dry curable adhesive, a two-component curable adhesive, a moisture curable adhesive, or the like can be used. For example, these adhesives may be applied on the top plate portion 33 and the top plate portion 33 may be joined to the back surface of the solar cell panel 11, but from the viewpoint of improving productivity, the adhesive 44 is a tape base material. It is preferable that the double-sided tape has an adhesive layer formed on both sides. The double-sided tape has, for example, a dry curable adhesive layer containing a surfactant.

図5は、太陽電池パネル11の裏側に補強部材30を取り付ける様子を示す図である。図5に例示するように、補強部材30は、長手方向両端部が内鍔部24a,24bと太陽電池パネル11の裏面との間に挿し込まれる。このとき、天板部33上には両面テープである接着材44が貼着されていることが好ましい。そして、脚部31の貫通孔34に挿通されたボルト40により補強部材30が内鍔部24a,24bに固定される。   FIG. 5 is a diagram illustrating a state in which the reinforcing member 30 is attached to the back side of the solar cell panel 11. As illustrated in FIG. 5, both ends of the reinforcing member 30 in the longitudinal direction are inserted between the inner flange portions 24 a and 24 b and the back surface of the solar cell panel 11. At this time, it is preferable that the adhesive material 44 which is a double-sided tape is stuck on the top plate portion 33. And the reinforcement member 30 is fixed to the inner collar parts 24a and 24b with the volt | bolt 40 inserted in the through-hole 34 of the leg part 31. FIG.

立壁部32は、上述の通り長手方向両端部で高さが低くなっているため、太陽電池パネル11の裏面に立壁部32が接触することなく補強部材30を取り付けることができる。また、立壁部32の上端角部はR面取り加工されているため、上端角部が太陽電池パネル11の裏面に接触したとしても当該パネルの損傷を防止できる。なお、太陽電池パネル11を受光面側から吸引して受光面側に撓ませた状態で補強部材30を取り付けてもよい。或いは、補強部材30を太陽電池パネル11の裏面に接合した後、当該パネルにモジュールフレーム20を設置することも可能である。   Since the height of the standing wall portion 32 is low at both ends in the longitudinal direction as described above, the reinforcing member 30 can be attached without the standing wall portion 32 contacting the back surface of the solar cell panel 11. Moreover, since the upper end corner | angular part of the standing wall part 32 is carrying out R chamfering process, even if an upper end corner | angular part contacts the back surface of the solar cell panel 11, the damage of the said panel can be prevented. In addition, you may attach the reinforcement member 30 in the state which attracted | sucked the solar cell panel 11 from the light-receiving surface side, and was bent to the light-receiving surface side. Alternatively, after the reinforcing member 30 is joined to the back surface of the solar cell panel 11, the module frame 20 can be installed on the panel.

図6は、実施形態の他の一例である補強部材50を示す断面図である。図6に例示するように、補強部材50は、一対の脚部51、一対の立壁部32、及び天板部33を備える点で補強部材30と共通する。一方、2つの脚部51は各立壁部32の下端部から互いに近づく方向、即ち補強部材50の内側に延びている点で補強部材30と異なる。この場合、補強部材30よりも幅を小さくすることができる。脚部51は天板部33と上下方向に並んで設けられており、補強部材50は断面略ロの字形状を有する。脚部51は、脚部31と同様に、補強部材50をフレームの内鍔部に固定するためのボルトが挿通される貫通孔を有することが好ましい。   FIG. 6 is a cross-sectional view showing a reinforcing member 50 as another example of the embodiment. As illustrated in FIG. 6, the reinforcing member 50 is common to the reinforcing member 30 in that it includes a pair of leg portions 51, a pair of standing wall portions 32, and a top plate portion 33. On the other hand, the two leg portions 51 differ from the reinforcing member 30 in that the two leg portions 51 extend from the lower end portions of the standing wall portions 32 toward each other, that is, inside the reinforcing member 50. In this case, the width can be made smaller than that of the reinforcing member 30. The leg portion 51 is provided side by side with the top plate portion 33 in the up-down direction, and the reinforcing member 50 has a substantially B-shaped cross section. Like the leg portion 31, the leg portion 51 preferably has a through hole through which a bolt for fixing the reinforcing member 50 to the inner flange portion of the frame is inserted.

上記構成を備えた補強部材30の作用効果について、図7に示す従来の補強部材100と比較しながら説明する。図7に例示するように、従来の補強部材100は、底板部101と、天板部102と、それらを接続する壁部103とを備え、断面略エの字形状を有する。壁部103は、底板部101及び天板部102に対して略垂直に形成され、底板部101の幅方向中央部と天板部102の幅方向中央部とを接続している。かかる構造を有する補強部材100では、太陽電池パネル11の受光面側から荷重α又は荷重βのような力が加わった場合に、天板部102が変形し易く、太陽電池パネル11の撓みを十分に抑制できないことが想定される。つまり、壁部103が天板部102の幅方向中央部に設けられているため、天板部102の幅方向両端部にかかる荷重を十分に支持することができない。なお、負圧についても同様のことがいえる。天板部102の厚みを厚くすれば天板部102の変形は抑制されるが、この場合、補強部材100の重量が増加するという課題がある。また、補強部材100は金属板の折り曲げ加工では製造できず、一般的に押し出し成形により製造される。   The effects of the reinforcing member 30 having the above-described configuration will be described in comparison with the conventional reinforcing member 100 shown in FIG. As illustrated in FIG. 7, the conventional reinforcing member 100 includes a bottom plate portion 101, a top plate portion 102, and a wall portion 103 that connects them, and has a substantially E-shaped cross section. The wall portion 103 is formed substantially perpendicular to the bottom plate portion 101 and the top plate portion 102 and connects the width direction center portion of the bottom plate portion 101 and the width direction center portion of the top plate portion 102. In the reinforcing member 100 having such a structure, when a force such as a load α or a load β is applied from the light receiving surface side of the solar cell panel 11, the top plate portion 102 is easily deformed, and the solar cell panel 11 is sufficiently bent. It is assumed that it cannot be suppressed. That is, since the wall portion 103 is provided at the center portion in the width direction of the top plate portion 102, the load applied to both end portions in the width direction of the top plate portion 102 cannot be sufficiently supported. The same is true for negative pressure. If the thickness of the top plate portion 102 is increased, the deformation of the top plate portion 102 is suppressed, but in this case, there is a problem that the weight of the reinforcing member 100 increases. Further, the reinforcing member 100 cannot be manufactured by bending a metal plate, and is generally manufactured by extrusion molding.

これに対して、補強部材30は、太陽電池パネル11の受光面側から荷重α又は荷重βのような力が加わった場合でも、天板部33の幅方向両端部を支持する一対の立壁部32によって天板部33の変形が防止される。つまり、補強部材30では天板部33等の変形が起こり難く、補強部材30は補強部材100よりも耐荷重性に優れた構造を有している。このため、補強部材30の厚みを薄くして、太陽電池モジュール10を軽量化することも可能である。また、補強部材30は1枚の金属板を曲げ加工して製造することが可能であり、押し出し成形を余儀なくされる補強部材100よりも安価に製造できる。   On the other hand, the reinforcing member 30 is a pair of standing wall portions that support both ends in the width direction of the top plate portion 33 even when a force such as a load α or a load β is applied from the light receiving surface side of the solar cell panel 11. The top plate portion 33 is prevented from being deformed by 32. That is, in the reinforcing member 30, the top plate portion 33 or the like is not easily deformed, and the reinforcing member 30 has a structure superior in load resistance than the reinforcing member 100. For this reason, the thickness of the reinforcing member 30 can be reduced to reduce the weight of the solar cell module 10. The reinforcing member 30 can be manufactured by bending a single metal plate, and can be manufactured at a lower cost than the reinforcing member 100 that is forced to be extruded.

10 太陽電池モジュール、11 太陽電池パネル、11a 受光面、11b 裏面、12 太陽電池セル、20 モジュールフレーム、20a,20b,20c,20d フレーム、21a,21b フレーム本体、22a 鉤部、23a 内溝、24a,24b,24c,24d 内鍔部、25a 貫通孔、30 補強部材、31 脚部、32 立壁部、33 天板部、34 貫通孔、35 切り欠き、40 ボルト、41 ナット、42,43 ワッシャ、44 接着材   DESCRIPTION OF SYMBOLS 10 Solar cell module, 11 Solar cell panel, 11a Light-receiving surface, 11b Back surface, 12 Solar cell, 20 Module frame, 20a, 20b, 20c, 20d Frame, 21a, 21b Frame main body, 22a Eave part, 23a Inner groove, 24a 24b, 24c, 24d Inner collar part, 25a Through hole, 30 Reinforcement member, 31 Leg part, 32 Standing wall part, 33 Top plate part, 34 Through hole, 35 Notch, 40 Bolt, 41 Nut, 42, 43 Washer, 44 Adhesive

Claims (6)

太陽電池パネル、当該パネルの第1の端縁に沿って設置された第1フレーム、及び前記第1の端縁に対向する第2の端縁に沿って設置された第2フレームを備え、前記各フレームの下部にモジュールの内側に張り出した内鍔部がそれぞれ形成された太陽電池モジュールの裏側において、前記第1フレームと前記第2フレームとの間に架設される長尺状の補強部材であって、
前記各フレームの前記内鍔部にそれぞれ固定される一対の脚部と、
前記各脚部にそれぞれ立設し、前記太陽電池パネルの裏面に対して略垂直に配置される一対の立壁部と、
前記各立壁部の上端部同士を連結し、前記太陽電池パネルの裏面に近接又は接触した状態で当該裏面に沿って配置される天板部と、
を備える、太陽電池モジュール用補強部材。
A solar cell panel, a first frame installed along a first edge of the panel, and a second frame installed along a second edge facing the first edge; It is a long reinforcing member that is installed between the first frame and the second frame on the back side of the solar cell module in which the inner flange portion that protrudes inside the module is formed at the lower part of each frame. And
A pair of leg portions respectively fixed to the inner collar portion of each frame;
A pair of standing wall portions that are respectively erected on the respective leg portions and arranged substantially perpendicular to the back surface of the solar cell panel;
Connecting the upper end portions of each of the standing wall portions, and a top plate portion arranged along the back surface in a state of being close to or in contact with the back surface of the solar cell panel,
A solar cell module reinforcing member.
前記各立壁部は、長手方向中央部よりも長手方向両端部で低く形成されている、請求項1に記載の太陽電池モジュール用補強部材。   The solar cell module reinforcing member according to claim 1, wherein each of the standing wall portions is formed lower at both longitudinal end portions than at the longitudinal center portion. 前記各立壁部の上端角部は、外側に向かって湾曲している、請求項1又は2に記載の太陽電池モジュール用補強部材。   The reinforcing member for a solar cell module according to claim 1 or 2, wherein an upper end corner of each of the standing walls is curved outward. 前記各脚部は、前記各立壁部の下端部から互いに反対方向に延びている、請求項1〜3のいずれか1項に記載の太陽電池モジュール用補強部材。   Each said leg part is a reinforcing member for solar cell modules of any one of Claims 1-3 extended in the mutually opposite direction from the lower end part of each said standing wall part. 太陽電池パネルと、
前記太陽電池パネルの第1の端縁に沿って設置された第1フレームと、
前記第1の端縁に対向する第2の端縁に沿って設置された第2フレームと、
を備え、前記各フレームの下部にモジュールの内側に張り出した内鍔部がそれぞれ形成された太陽電池モジュールであって、
請求項1〜4のいずれか1項に記載の太陽電池モジュール用補強部材が、モジュールの裏側において、前記第1フレームと前記第2フレームとの間に架設されている、太陽電池モジュール。
A solar panel,
A first frame installed along a first edge of the solar cell panel;
A second frame installed along a second edge opposite the first edge;
A solar cell module in which an inner flange projecting inside the module is formed at the bottom of each frame,
The solar cell module in which the reinforcement member for solar cell modules of any one of Claims 1-4 is constructed between the said 1st frame and the said 2nd frame in the back side of a module.
前記天板部が、接着材を介して前記太陽電池パネルの裏面に接着されている、請求項5に記載の太陽電池モジュール。   The solar cell module according to claim 5, wherein the top plate portion is bonded to the back surface of the solar cell panel via an adhesive.
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