JPS6345446B2 - - Google Patents

Info

Publication number
JPS6345446B2
JPS6345446B2 JP59102242A JP10224284A JPS6345446B2 JP S6345446 B2 JPS6345446 B2 JP S6345446B2 JP 59102242 A JP59102242 A JP 59102242A JP 10224284 A JP10224284 A JP 10224284A JP S6345446 B2 JPS6345446 B2 JP S6345446B2
Authority
JP
Japan
Prior art keywords
cam
camshaft
remelting
hardening
torch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP59102242A
Other languages
Japanese (ja)
Other versions
JPS60258420A (en
Inventor
Norihiko Saga
Tsuyoshi Makita
Hisao Hirono
Masami Azuma
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Original Assignee
Honda Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Priority to JP59102242A priority Critical patent/JPS60258420A/en
Publication of JPS60258420A publication Critical patent/JPS60258420A/en
Publication of JPS6345446B2 publication Critical patent/JPS6345446B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/30Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for crankshafts; for camshafts

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)
  • Laser Beam Processing (AREA)
  • Coating By Spraying Or Casting (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

(技術分野) 本発明は、ヒートマスの小さい例えば中空化さ
れたカムシヤフト等の複数の各カムを再溶融硬化
処理するに際し、全カムに際しチル硬化層の深さ
をほぼ等しくする再溶融硬化処理方法に関する。 (従来技術) カムシヤフトにおけるカムのカム面の表面硬化
処理として再溶融硬化処理(リメルト処理)が実
用に供されている。この場合、カムシヤフトは通
常複数のカムを所要の間隔で接近させて形成して
おり、予熱され且つ治具にセツトされたカムシヤ
フトは、プラズマトーチ等によつて各カムのカム
面を順次に再溶融硬化処理される。 ところで、従来、中実でヒートマスが大きい非
チルカムシヤフトを再溶融硬化処理する場合に
は、最初に一定の温度に予熱しておけば再溶融硬
化処理による入熱と自然放冷による放熱とのバラ
ンスが比較的に良好となり、一定の再溶融硬化条
件にてチル硬化層の深さもすべてのカムについて
比較的一定になり、ポーラス、割れ等の発生を防
止し、品質特性も良好となる。しかし、カムシヤ
フトの軽量化に伴いヒートマスの小さい中空化さ
れたカムシヤフトを再溶融硬化処理する場合に
は、再溶融硬化処理をされているカムに近いカム
はその熱を受けて温度が高くなり、一方遠いカム
は放熱によつて温度が低くなるという現象が現れ
る。このため一定の再溶融硬化条件では、各カム
におけるチル硬化層の深さが等しくならず、更に
前記品質特性も不良となる。このような不具合を
解消する方法として、一つ一つのカム或いは或る
部分ごとのカムを逐一予熱し再溶融硬化処理し放
冷するという方法もあるが、生産性が低くなると
いう問題を提起する。 (発明の目的) 本発明の目的は、ヒートマスが小さい例えば中
空化されたカムシヤフトの複数の各カムを一定の
順序で再溶融硬化する場合において、生産性の高
い簡易な方法で、すべてのカムにおけるチル硬化
層の深さをほぼ等しくすることにある。 (発明の構成) 以上の問題を解決して目的を達成すべく本発明
は、複数のカムを有する中空カムシヤフトのよう
に比較的ヒートマスの小さいカムシヤフトの各カ
ムを高エネルギー熱源のトーチにより順次に再溶
融硬化処理するカムシヤフトの再溶融硬化処理方
法において、各カムに対する夫々の再溶融硬化処
理に先立ち各カム毎のカム温度を測定し、そのカ
ム温度に基づいて、トーチの電極に供給する電
流、トーチのカム幅内での往復移動速度、カムシ
ヤフトの回転速度からなるカム溶融条件のうち少
なくとも一つを各カム毎に変化させ、各カムに略
一定深さの再溶融硬化層を順次形成することを特
徴とする。 (実施例) 以下に本発明の好適一実施例を添付図面に基づ
いて説明する。 第1図は本発明に係る再溶融硬化処理装置の概
略的構成図である。 第1図において、1は、ワークチヤツク2とセ
ンタ3によつて両端を支持され、再溶融硬化処理
部に配置された被処理物たるカムシヤフトであ
る。カムシヤフト1は軽量化に伴い中空で形成さ
れ、ヒートマスの小さいものであり、複数のカム
を有している。センタ3は軸方向押付シリンダ4
に備えられ、一方ワークチヤツク2は減速機構5
を介してモータ6に連結されている。従つて斯か
る支持機構によりカムシヤフト1は回転自在に設
けられる。なおカムシヤフト1は、再溶融硬化処
理部の前段階において高周波加熱コイル等によつ
て予熱されている。 上記の如く配置されたカムシヤフト1に対し
て、レーザ、TIG、プラズマのトーチ7を配置す
る。本実施例にはプラズマトーチを使用する。ト
ーチ7は、トーチホルダ8に固設され、このトー
チホルダ8はベース9内に設けられたモータ9a
によつて上下動自在になる如くベース9に配設さ
れる。またベース9は、カムシヤフト1の軸線に
対して平行に架設されたガイドバー(不図示)に
案内されつつ、送りネジ10、ボールネジ機構に
基づき、水平方向に移動自在である。送りネジ1
0の正逆の回転動作は伝動機構11を介し、トー
チ移動用モータ12によつて行われる。上記構成
によつてトーチ7はカムシヤフト1に対して上下
方向及び横方向に自在に移動することができる。 トーチ7の先部にはノズル部7aが形成され、
ノズル部7aにはタングステン等から成る電極及
び金属粉末供給部が設けられる。電極にはプラズ
マ電極13から所要の電力を供給する。また金属
粉末供給部には、粉末供給装置14から振動装置
15で振動を加えながら、管路16,16を介し
て金属粉末を供給する。管路16,16の途中に
は粉末の供給状態について確認を行う検出装置1
6aが配設されている。 また、ベース9から下方向に延出し且つカムシ
ヤフト1の下側位置にまで延設された取付片部1
7上に配設された18は、各カムの位置を検出す
る位置検出センサである。更に19は、各カムの
温度を測定する温度センサであり、この温度セン
サにはパイロスコープ又は接触式の各種の温度セ
ンサが使用される。温度センサ19は、周知の機
構によつてカムシヤフト1に沿つて移動自在であ
り且つ再溶融硬化処理される前の各カムの温度を
検出するように構成される。 20は制御装置であり、制御装置20はコンピ
ユータからなり、予め組み込まれたプログラムに
従い各カムシヤフト1について再溶融硬化処理の
制御を行うものである。この制御装置20は、位
置検出センサ18と温度センサ19と検出装置1
7からの検出信号が入力され、モータ6,9a,
12及びプラズマ電源13、粉末供給装置14、
振動装置15に対して状況に応じた作動のための
制御信号を出力する。 次いで上記構成を有する再溶融硬化処理装置に
よる本発明に係る再溶融硬化処理方法を説明す
る。 第2図に示される如く、最初トーチ7はカムシ
ヤフト1の第1のカム1−1に移動する。このカ
ム1−1において、カムシヤフト1が回転しなが
らトーチ7がカム面の幅内で複数回往復動をし、
これにより蛇行軌跡を描きながら再溶融硬化処理
を行う。この間ノズル部7a内の電極には予め定
められた所要のプラズマ電流が供給される。トー
チ7がカム1−1について再溶融硬化処理を行つ
ている間、隣りのカム1−2の温度状態が温度セ
ンサ19によつて検出され、その情報が制御装置
20に送られて記憶される。カム1−1の再溶融
硬化処理が終了すると、トーチ7はカム1−2に
移動し、カム1−2について再溶融硬化処理が開
始される。カム1−2の再溶融硬化処理では、先
にカム1−2のカム面の温度について情報が得ら
れているから、このデータに基づいて電極に供給
されるプラズマ電流及び必要に応じトーチ7の往
復運動の速度、カムシヤフト1の回転速度などの
溶融のための諸条件が決定され、制御装置20か
らプラズマ電源13、モータ6,9,12に制御
信号が付与される。このようにカム1−2の再溶
融硬化処理においては、カム1−2の処理開始直
前の温度情報に基づき再溶融硬化処理のための諸
条件を制御装置20によつて自動的に設定する。 以後トーチ7は移動し、順次にカム1−3〜1
−8に対し再溶融硬化処理を行うが、各カム1−
3〜1−8を再溶融硬化処理を行うにあたつて処
理開始前の各カム1−3〜1−8の温度を温度セ
ンサ19によつて検出し、検出した温度に基づい
て前述した再溶融硬化処理の諸条件を設定するよ
うにした。斯かる再溶融硬化処理方法によれば、
各カム1−1〜1−8の硬化層の深さをほぼ等し
くすることができる。 次に従来と本発明に係る再溶融硬化処理方法に
よる硬化層の深さを比較する。この実施例では予
熱温度を300℃とし、従来方法ではプラズマ電流
を53Aの一定とし、トーチの往復速度及びカムシ
ヤフト回転速度を一定とする。また本発明に係る
方法では、トーチの往復速度及びカムシヤフト回
転速度は一定とするが、プラズマ電流は直前温度
に基づき変化するようにしている。なお、硬化層
はカムトツプ部の深さを測定した。
(Technical Field) The present invention relates to a remelting hardening treatment method for remelting and hardening a plurality of cams with a small heat mass, such as a hollow camshaft, in which the depth of the chill hardening layer is approximately equal for all cams. . (Prior Art) As a surface hardening treatment for the cam surface of a cam in a camshaft, remelting hardening treatment (remelt treatment) has been practically used. In this case, the camshaft is usually formed by placing multiple cams close to each other at a required interval, and the camshaft is preheated and set in a jig, and the cam surface of each cam is sequentially remelted using a plasma torch or the like. Hardened. By the way, conventionally, when remelting and hardening a non-chill camshaft that is solid and has a large heat mass, if it is preheated to a certain temperature first, the balance between heat input through remelting and heat dissipation through natural cooling can be maintained. The depth of the chill hardened layer becomes relatively constant for all cams under certain remelting and hardening conditions, preventing the occurrence of porousness, cracking, etc., and the quality characteristics are also good. However, when remelting and hardening a hollow camshaft with a small heat mass to reduce the weight of the camshaft, the cams that are close to the cam that is being remelted and hardened receive that heat and become hotter. A phenomenon occurs in which the temperature of the distant cam becomes lower due to heat radiation. Therefore, under certain remelting and hardening conditions, the depth of the chill hardened layer in each cam is not equal, and the quality characteristics described above are also poor. One way to solve this problem is to preheat each cam or each part of the cam one by one, remelt and harden it, and then let it cool, but this poses the problem of lower productivity. . (Object of the Invention) An object of the present invention is to remelt and harden a plurality of cams in a hollow camshaft with a small heat mass in a fixed order in a highly productive and simple manner. The purpose is to make the depths of the chill hardened layers almost equal. (Structure of the Invention) In order to solve the above problems and achieve the object, the present invention sequentially regenerates each cam of a camshaft with a relatively small heat mass, such as a hollow camshaft having a plurality of cams, using a torch of a high-energy heat source. In a method for remelting and hardening a camshaft, the cam temperature of each cam is measured prior to remelting and hardening each cam, and based on the cam temperature, the current supplied to the torch electrode and the torch are adjusted. At least one of the cam melting conditions consisting of the reciprocating speed within the cam width and the rotational speed of the camshaft is changed for each cam, and a remelted hardened layer of approximately constant depth is sequentially formed on each cam. Features. (Embodiment) A preferred embodiment of the present invention will be described below based on the accompanying drawings. FIG. 1 is a schematic diagram of a remelting hardening treatment apparatus according to the present invention. In FIG. 1, a camshaft 1 is supported at both ends by a work chuck 2 and a center 3, and is a workpiece disposed in a remelting and hardening processing section. The camshaft 1 is hollow to reduce weight, has a small heat mass, and has a plurality of cams. Center 3 is axial pressing cylinder 4
On the other hand, the work chuck 2 is equipped with a reduction mechanism 5.
It is connected to the motor 6 via. Therefore, the camshaft 1 is rotatably provided by such a support mechanism. Note that the camshaft 1 is preheated by a high-frequency heating coil or the like before the remelting and hardening processing section. A laser, TIG, or plasma torch 7 is placed on the camshaft 1 placed as described above. A plasma torch is used in this example. The torch 7 is fixed to a torch holder 8, and this torch holder 8 is connected to a motor 9a provided in a base 9.
It is disposed on the base 9 so as to be able to move up and down. Further, the base 9 is guided by a guide bar (not shown) installed parallel to the axis of the camshaft 1, and is movable in the horizontal direction based on the feed screw 10 and a ball screw mechanism. Feed screw 1
The forward and reverse rotational movements of 0 are performed by a torch moving motor 12 via a transmission mechanism 11. With the above configuration, the torch 7 can freely move vertically and laterally with respect to the camshaft 1. A nozzle part 7a is formed at the tip of the torch 7,
The nozzle section 7a is provided with an electrode made of tungsten or the like and a metal powder supply section. The required power is supplied to the electrode from the plasma electrode 13. Furthermore, metal powder is supplied from the powder supply device 14 to the metal powder supply section through pipes 16 and 16 while being vibrated by a vibration device 15 . In the middle of the pipes 16, 16, there is a detection device 1 for checking the powder supply state.
6a is arranged. Also, a mounting piece 1 extends downward from the base 9 and extends to a lower position of the camshaft 1.
18 arranged on 7 is a position detection sensor that detects the position of each cam. Furthermore, 19 is a temperature sensor that measures the temperature of each cam, and a pyroscope or various contact type temperature sensors are used for this temperature sensor. The temperature sensor 19 is movable along the camshaft 1 by a known mechanism and is configured to detect the temperature of each cam before being remelted and hardened. Reference numeral 20 denotes a control device, and the control device 20 is composed of a computer, and controls the remelting and hardening process for each camshaft 1 according to a program installed in advance. This control device 20 includes a position detection sensor 18, a temperature sensor 19, and a detection device 1.
The detection signal from 7 is input, and the motors 6, 9a,
12 and plasma power supply 13, powder supply device 14,
A control signal is output to the vibration device 15 for operation depending on the situation. Next, a remelting hardening treatment method according to the present invention using the remelting hardening treatment apparatus having the above configuration will be explained. As shown in FIG. 2, the torch 7 is initially moved to the first cam 1-1 of the camshaft 1. In this cam 1-1, the torch 7 reciprocates multiple times within the width of the cam surface while the camshaft 1 rotates,
As a result, the remelting and hardening process is performed while drawing a meandering trajectory. During this time, a predetermined required plasma current is supplied to the electrode within the nozzle portion 7a. While the torch 7 is remelting and hardening the cam 1-1, the temperature state of the adjacent cam 1-2 is detected by the temperature sensor 19, and the information is sent to the control device 20 and stored. . When the remelting and hardening process for the cam 1-1 is completed, the torch 7 moves to the cam 1-2, and the remelting and hardening process for the cam 1-2 is started. In the remelting and hardening process of the cam 1-2, since information about the temperature of the cam surface of the cam 1-2 is obtained in advance, the plasma current supplied to the electrodes and the torch 7 are adjusted based on this data. Various conditions for melting, such as the speed of reciprocating motion and the rotation speed of the camshaft 1, are determined, and control signals are applied from the control device 20 to the plasma power source 13 and the motors 6, 9, and 12. In this way, in the remelting hardening process of the cam 1-2, the various conditions for the remelting hardening process are automatically set by the control device 20 based on the temperature information immediately before the start of the process of the cam 1-2. After that, the torch 7 moves and sequentially moves the cams 1-3 to 1.
-8 is remelted and hardened, but each cam 1-8 is remelted and hardened.
When remelting and hardening cams 3 to 1-8, the temperature of each cam 1-3 to 1-8 before the start of the process is detected by the temperature sensor 19, and the above-mentioned remelting process is performed based on the detected temperature. Various conditions for melt hardening processing can now be set. According to such a remelting hardening treatment method,
The depth of the hardened layer of each cam 1-1 to 1-8 can be made approximately equal. Next, the depth of the hardened layer obtained by the conventional method and the remelting hardening method according to the present invention will be compared. In this embodiment, the preheating temperature is 300° C., and in the conventional method, the plasma current is constant at 53 A, and the reciprocating speed of the torch and the rotational speed of the camshaft are constant. Further, in the method according to the present invention, the reciprocating speed of the torch and the rotational speed of the camshaft are constant, but the plasma current is varied based on the immediately preceding temperature. For the hardened layer, the depth of the cam top portion was measured.

【表】【table】

【表】【table】

【表】 上記の表で明らかなように本発明によれば、従
来方法に比較して各カム1−1〜1−8の硬化層
の深さをほぼ等しくすることができる。 (発明の効果) 以上の説明で明らかなように本発明によれば、
ヒートマスの小さい中空化されたカムシヤフトの
各カムを再溶融硬化する場合において、再溶融硬
化処理開始前の各カムの温度を測定し、再溶融の
諸条件を自動的に定めるようにしたためにチル硬
化層の深さを各カムについてほぼ一定にすること
ができる。またカムシヤフトを予熱するに際し
て、予熱温度は最初に再溶融硬化処理の行われる
カムのみを考慮すればよいから、予熱温度の管理
が従来に比して簡単に行い得る。また、カムシヤ
フトの各カムの処理順序による入熱及び放熱のバ
ランスを考慮する必要がなく処理プログラムを組
むことができ、プログラムの設計自由度が向上す
ることができる等の諸効果を発揮する。
[Table] As is clear from the above table, according to the present invention, the depths of the hardened layers of the cams 1-1 to 1-8 can be made almost equal compared to the conventional method. (Effect of the invention) As is clear from the above explanation, according to the present invention,
When remelting and hardening each cam of a hollow camshaft with a small heat mass, the temperature of each cam is measured before the remelting and hardening process begins, and the conditions for remelting are automatically determined, resulting in chill hardening. The layer depth can be approximately constant for each cam. Furthermore, when preheating the camshaft, it is only necessary to consider the preheating temperature for the cam that is first subjected to the remelting and hardening treatment, so that the preheating temperature can be managed more easily than in the past. Further, it is possible to create a processing program without having to consider the balance of heat input and heat radiation depending on the processing order of each cam of the camshaft, and the degree of freedom in designing the program can be improved.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明に係る再溶融硬化処理装置の概
略的構成図、第2図は再溶融硬化処理を施される
カムシヤフトの拡大正面図である。 図面中、1はカムシヤフト、7はトーチ、13
はプラズマ電源、14は粉末供給装置、19は温
度センサ、20は制御装置である。
FIG. 1 is a schematic configuration diagram of a remelting hardening treatment apparatus according to the present invention, and FIG. 2 is an enlarged front view of a camshaft to be subjected to a remelting hardening treatment. In the drawing, 1 is a camshaft, 7 is a torch, 13
14 is a powder supply device, 19 is a temperature sensor, and 20 is a control device.

Claims (1)

【特許請求の範囲】 1 複数のカムを有する中空カムシヤフトのよう
に比較的ヒートマスの小さいカムシヤフトの各カ
ムを高エネルギー熱源のトーチにより順次に再溶
融硬化処理する方法において、 各カムに対する夫々の再溶融硬化処理に先立ち
各カム毎のカム温度を測定し、 そのカム温度に基づいて、トーチの電極に供給
する電流、トーチのカム幅内での往復移動速度、
カムシヤフトの回転速度からなるカム溶融条件の
うち少なくとも一つを各カム毎に変化させ、 各カムに略一定深さの再溶融硬化層を順次形成
することを特徴とするカムシヤフトの再溶融硬化
処理方法。
[Claims] 1. In a method of sequentially remelting and hardening each cam of a camshaft with a relatively small heat mass, such as a hollow camshaft having a plurality of cams, using a torch of a high-energy heat source, Prior to the curing process, the cam temperature of each cam is measured, and based on the cam temperature, the current supplied to the torch electrode, the reciprocating speed of the torch within the cam width,
A method for remelting and hardening a camshaft, characterized in that at least one of the cam melting conditions consisting of the rotational speed of the camshaft is changed for each cam, and a remelting and hardening layer of approximately constant depth is sequentially formed on each cam. .
JP59102242A 1984-05-21 1984-05-21 Remelting and hardening treatment Granted JPS60258420A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP59102242A JPS60258420A (en) 1984-05-21 1984-05-21 Remelting and hardening treatment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP59102242A JPS60258420A (en) 1984-05-21 1984-05-21 Remelting and hardening treatment

Publications (2)

Publication Number Publication Date
JPS60258420A JPS60258420A (en) 1985-12-20
JPS6345446B2 true JPS6345446B2 (en) 1988-09-09

Family

ID=14322150

Family Applications (1)

Application Number Title Priority Date Filing Date
JP59102242A Granted JPS60258420A (en) 1984-05-21 1984-05-21 Remelting and hardening treatment

Country Status (1)

Country Link
JP (1) JPS60258420A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62151525A (en) * 1985-12-25 1987-07-06 Honda Motor Co Ltd Method and apparatus for remelt hardening treatment of cam shaft
JPS63419A (en) * 1986-06-19 1988-01-05 Nissan Motor Co Ltd Surface hardening method for camshaft
JP3036648B2 (en) * 1990-09-27 2000-04-24 マツダ株式会社 Remelt hardening method and apparatus

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5561378A (en) * 1978-09-14 1980-05-09 Audi Ag Remelting hardening method
JPS57200523A (en) * 1981-06-01 1982-12-08 Mitsubishi Motors Corp Method for hardening white pig iron on cam slide surface
JPS58224118A (en) * 1982-06-21 1983-12-26 Mitsubishi Motors Corp Method for chilling sliding surface of cam

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5561378A (en) * 1978-09-14 1980-05-09 Audi Ag Remelting hardening method
JPS57200523A (en) * 1981-06-01 1982-12-08 Mitsubishi Motors Corp Method for hardening white pig iron on cam slide surface
JPS58224118A (en) * 1982-06-21 1983-12-26 Mitsubishi Motors Corp Method for chilling sliding surface of cam

Also Published As

Publication number Publication date
JPS60258420A (en) 1985-12-20

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