JPS6343038A - Grooved clutch plate of differential limitting-device - Google Patents

Grooved clutch plate of differential limitting-device

Info

Publication number
JPS6343038A
JPS6343038A JP18608686A JP18608686A JPS6343038A JP S6343038 A JPS6343038 A JP S6343038A JP 18608686 A JP18608686 A JP 18608686A JP 18608686 A JP18608686 A JP 18608686A JP S6343038 A JPS6343038 A JP S6343038A
Authority
JP
Japan
Prior art keywords
oil retaining
groove
grooves
clutch plate
sliding friction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP18608686A
Other languages
Japanese (ja)
Other versions
JPH0772574B2 (en
Inventor
Kiroku Fujiwara
藤原 喜六
Toshio Suganuma
菅沼 敏雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aichi Steel Corp
Original Assignee
Aichi Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aichi Steel Corp filed Critical Aichi Steel Corp
Priority to JP61186086A priority Critical patent/JPH0772574B2/en
Publication of JPS6343038A publication Critical patent/JPS6343038A/en
Publication of JPH0772574B2 publication Critical patent/JPH0772574B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D2069/004Profiled friction surfaces, e.g. grooves, dimples

Landscapes

  • Retarders (AREA)
  • Mechanical Operated Clutches (AREA)
  • Braking Arrangements (AREA)

Abstract

PURPOSE:To enhance the oil film forming state on a sliding friction surface and reduce noise by forming the grooved clutch plate of a differential limitting- device for a car by rolling it with rolls having many projected lines on their outer periphery and by flattening both faces of the same with smoothing rolls. CONSTITUTION:At least one of two sliding friction surfaces of a grooved plate is formed by pushing the projected line sections 10 and 30 of rolls 1 and 3 thereinto forming grid shaped oil retaining grooves with the distance between the grooves becoming short gradually as the projecting line sections are pushed into the surface deeperly. The marginal section of the opening of the oil retaining grooves are formed by circular arc sections having specified curvature, and the sliding friction surface is applied flattening rolling treatment with smoothing rolls 4. Therefore, since protruding sections are not produced on the front face section in the opening sides of the oil retaining grooves, chattering sound is effectively regulated. In this case, groove width L must be about 0.2-1.5mm, the groove width in the side of the bottom faces of the grooves must be about 0.2-1mm, the curvature R of a circular arc section must be 0.03-0.1, the depth (h) of the grooves must be about 0.08-0.5mm, and the distance U between grooves must be about 1.0-10mm.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は自動車の差動制限装置の構成要素である溝付き
クラッチ板に関する。差動$り限装置は、左右の車輪の
一方がぬかるみや凍結路などで空転して伝達トルクが小
さくなったときに、空転しない他方の車輪の伝達トルク
を増大させる装置である。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a grooved clutch plate that is a component of a differential limiting device for an automobile. A differential $ limiter is a device that increases the transmitted torque of the other wheel, which is not idling, when one of the left and right wheels is idling on a muddy or icy road and the transmission torque is reduced.

[従来の技術] 自動車では差動装置が知られている。この差動装置は、
左右の駆動車輪の回転数差を吸収し、車両が進行方向を
変えたりする際、あるいは旋回する際、自助的に左右の
車輪の回転速度に差をつ(プて円滑な走行ができるよう
にした装置である。普通の差動装置は、常に左右の両部
動輪に同じトルクが伝達される。そのため、一方の車輪
がぬかるみなどで空転して伝達トルクが小になると、他
方の車輪の伝達トルクも小になる。そのため脱出不可能
になる。かかる欠点を改良するために差動制限装置があ
る。
[Prior Art] Differential devices are known in automobiles. This differential device is
It absorbs the difference in rotational speed between the left and right drive wheels, and when the vehicle changes direction or turns, it self-helps by changing the rotational speed of the left and right wheels for smooth running. A normal differential gear always transmits the same torque to both left and right driving wheels.Therefore, if one wheel spins in the mud and the transmitted torque decreases, the transmission to the other wheel decreases. Torque also becomes small, which makes it impossible to escape.In order to improve this drawback, there is a differential limiting device.

この差動制限装置は第14図に示すように左デフケース
100a及び右デフケース100bからなるハウジング
100と、かさ歯車からなる差肋犬歯車(サイドギヤ)
101と、かさ歯車からなり差初犬歯車101と歯合し
ピニオンシャフト102aに敗者された差動小歯車(ピ
ニオンギヤ)102と、差動小歯車軸103と、溝付き
クラッチ板104と、溝付きクラッチ板104の間に介
在する内クラッチ板105と、プレッシャリング106
と、溝付きクラッチ板104に押付は力を与え摩擦トル
クを発生させるカム機構105とをもつ。
As shown in FIG. 14, this differential limiting device includes a housing 100 consisting of a left differential case 100a and a right differential case 100b, and a differential canine gear (side gear) consisting of a bevel gear.
101, a differential small gear (pinion gear) 102, which is made of a bevel gear and meshes with the differential canine gear 101 and is defeated by the pinion shaft 102a, a differential small gear shaft 103, a grooved clutch plate 104, and a grooved An inner clutch plate 105 interposed between the clutch plates 104 and a pressure ring 106
and a cam mechanism 105 that applies pressing force to the grooved clutch plate 104 and generates friction torque.

この差!l1tIす限装置では、エンジンからの駆動力
はシャフト102a、差動小歯車102を介して左右の
差動大歯車101に等しく伝達される。そして左右の車
輪の回転速度がちがって差動が生じると、ハウジング1
00と差動大歯車101とが相対回転する。このときカ
ム機構107等で溝付きクラッチ板104に押付は力が
付与されているので、多数個の溝付きクラッチ板104
が互いにすべり接触しクラッチ板104間に摩擦トルク
が発生し、このFJ擦トルクが差動抵抗トルクとなり、
低速回転側の伝達トルクが増大する。
This difference! In the l1tI limiter, the driving force from the engine is equally transmitted to the left and right differential large gears 101 via the shaft 102a and the differential small gear 102. If the rotational speed of the left and right wheels differs and a differential occurs, the housing 1
00 and the large differential gear 101 rotate relative to each other. At this time, since a pressing force is applied to the grooved clutch plate 104 by the cam mechanism 107 or the like, a large number of grooved clutch plates 104
slide into contact with each other and friction torque is generated between the clutch plates 104, and this FJ friction torque becomes differential resistance torque,
Transmission torque on the low speed rotation side increases.

上記した溝付きクラッチ板104は、表面であるすべり
摩擦面に、一般に、縦溝と横溝とからなる格子状の油保
持溝をもつ。ここで油保持溝のピッチは例えば2〜81
Ilである。
The above-mentioned grooved clutch plate 104 generally has a lattice-shaped oil retaining groove consisting of vertical grooves and horizontal grooves on its sliding friction surface. Here, the pitch of the oil retaining groove is, for example, 2 to 81
It is Il.

ところで、溝付きクラッチ板104を形成するにあたっ
ては、従来より、鋼板を脱脂する工程、鋼板の表面を整
面する工程、鋼板の表面のうち縦溝および横溝となる部
位を除く部位にマスキング処理して被膜を形成する工程
、被膜を乾燥する工程、エツチング液に鋼板を浸漬して
、被膜を施していない部位のみを腐食させ腐蝕により縦
溝および横溝を形成する工程、被膜を鋼板から剥離する
工程、鋼板から゛所定に形状のクラッチ板を打ち抜く工
程とを順に行うことにしている。
By the way, in forming the grooved clutch plate 104, there have conventionally been a process of degreasing the steel plate, a process of smoothing the surface of the steel plate, and a masking process on the surface of the steel plate except for the parts that will become vertical grooves and horizontal grooves. a process of drying the film, a process of immersing the steel plate in an etching solution and corroding only the parts that are not coated to form vertical and horizontal grooves through corrosion, a process of peeling the film from the steel plate. The process of punching out a clutch plate of a predetermined shape from a steel plate is performed in order.

したがって、上記したようにエツチング処理して形成し
た溝付きクラッチ板104では、第12図にしめすよう
に、油保持溝104aの奥方部が浸蝕されて表面である
すべり摩擦面側よりも横に広がっている。このように油
保持@104aの奥方部が浸蝕されて横方向に広がって
いると、一旦、油保持溝104aの中に入った潤滑油は
溝付きクラッチ板104aのすべり摩擦面側に出にくく
なり、故に、溝付きクラッチ板104のすべり摩擦面で
良好な油膜を形成しにくくなる。そのため、溝付きクラ
ッチ板104のすべり摩擦面が差動t111限装置の中
で摺接する際に、騒音(チャタ音)の原因となり易い。
Therefore, in the grooved clutch plate 104 formed by etching as described above, as shown in FIG. 12, the inner part of the oil retaining groove 104a is eroded and spread laterally than the sliding friction surface side. ing. If the inner part of the oil retaining groove 104a is eroded and spread laterally in this way, the lubricating oil that has entered the oil retaining groove 104a becomes difficult to come out to the sliding friction surface side of the grooved clutch plate 104a. Therefore, it becomes difficult to form a good oil film on the sliding friction surface of the grooved clutch plate 104. Therefore, when the sliding friction surface of the grooved clutch plate 104 makes sliding contact in the differential t111 limiter, noise (chattering sound) is likely to be caused.

また、潤滑油保持のためには油保持溝104aの深さは
深い程好ましいが、エツチング処理で油保持溝104a
を形成する場合には、深さが深くなるにつれて横方に浸
蝕されやすいため、溝付きクラッチ板104のすべり摩
擦面での良好な油膜形成を考慮すると、油保持溝104
aの深さは制限される。
Further, in order to retain lubricating oil, it is preferable that the depth of the oil retaining groove 104a is as deep as possible;
If a grooved clutch plate 104 is formed, it is likely to be eroded laterally as the depth increases.
The depth of a is limited.

更に、上記したようにエツチング処理して形成した溝付
きクラッチ板104では、第12図にしめすように、す
べり摩擦面側に出っ張り部104bが生じ易い。このよ
うに出っ張り部104bが生じると、溝付きクラッチ板
104が差動t111限装置の中で摺接する際に、騒音
(チャタ音)の原因となり易い。
Further, in the grooved clutch plate 104 formed by etching as described above, a protrusion 104b is likely to be formed on the sliding friction surface side, as shown in FIG. When the protruding portion 104b is formed in this manner, it is likely to cause noise (chattering sound) when the grooved clutch plate 104 slides in the differential t111 limiter.

上記したような出っ張り部104bの出っ張りを抑制す
るためには、エツチング処理後に平ロールで圧延して第
13図に示すように、すべり摩擦面を平坦化することも
好ましいが、情実での横方向への浸食はいぜんそのまま
であり、すべり摩擦面側への潤滑油の排出の問題は改善
されない。
In order to suppress the protrusion of the protruding portion 104b as described above, it is preferable to flatten the sliding friction surface by rolling with a flat roll after the etching process, as shown in FIG. The erosion continues as it is, and the problem of lubricating oil being discharged to the sliding friction surface side remains unresolved.

[発明が解決しようとする問題点] 本発明は上記した実情に鑑みなされたものであリ、その
目的は、すべり摩擦面での油膜形成、騒音の問題を改善
した、差動制限装置の溝付きクラッチ板を提供するにあ
る。
[Problems to be Solved by the Invention] The present invention was made in view of the above-mentioned circumstances, and its purpose is to provide a groove for a differential limiting device that improves the problems of oil film formation on sliding friction surfaces and noise. It is to provide a clutch plate with.

[問題点を解決するための手段] 本発明に係る溝付きクラッチ板は、外周部に多数個の突
条部をもつ圧延ロールで圧延して形成され互いに背向す
る2つのすべり摩擦面をもつ溝付きクラッチ板であり、 2つの該すべり摩擦面の少なくともいずれか一方は、 圧延の際に該圧延ロールの該突条部がおしこまれて形成
され深さが深くなるにつれて対向距離が次第に小となる
内側面をもつ油保持溝を有し、油保持溝の開口の周縁部
は、所定の範囲の曲率をもつ円弧部で形成されており、 かつ、該すべり摩擦面は平坦化圧延処理がなされている
ことをW′ellとするものである。
[Means for Solving the Problems] The grooved clutch plate according to the present invention is formed by rolling with a rolling roll having a large number of protrusions on the outer periphery, and has two sliding friction surfaces facing away from each other. It is a grooved clutch plate, and at least one of the two sliding friction surfaces is formed by pushing the protrusion of the rolling roll during rolling, and the opposing distance gradually increases as the depth increases. The oil retaining groove has a small inner surface, and the peripheral edge of the opening of the oil retaining groove is formed of an arcuate portion having a curvature within a predetermined range, and the sliding friction surface is flattened and rolled. W'ell indicates that the

本発明に係る溝付きクラッチ板の油保持溝は、一方向に
のびる第1溝群と第2溝群と交差する方向にのびる第2
溝群とからなる格子状溝が代表的なものである。場合に
よっては油保持溝は、クラッチ板のほぼ中央部から直状
に又は円弧状に放射方向にのびる溝で形成することもで
きる。油保持溝付近の拡大断面図を第5図に示す。この
ように圧延ロールの突条部がおしこまれて一油保持溝が
形成されるので、第5図に示すように、溝の奥方に向う
に従って溝幅寸法りが次第に小さくなるテーバ面で、油
保持溝の内側面は形成されている。
The oil retaining grooves of the grooved clutch plate according to the present invention include a first groove group extending in one direction and a second groove group extending in a direction crossing the second groove group.
A typical example is a lattice-like groove consisting of a group of grooves. In some cases, the oil retaining groove may be formed as a groove extending radially in a straight or arcuate manner from approximately the center of the clutch plate. FIG. 5 shows an enlarged sectional view of the vicinity of the oil retaining groove. In this way, the protrusions of the rolling rolls are pushed in to form oil-retaining grooves, so as shown in Figure 5, the groove width gradually decreases toward the back of the groove. , the inner surface of the oil retaining groove is formed.

ここで、油保持溝をもつ溝付きクラッチ板の表面である
すべり摩擦面側の溝幅寸法りは、クラッチ板のサイズに
よっても異なるが、0.2〜1゜5mm程度、特に0.
5〜Q、7mm程度が好ましい。油保持溝の底面側の溝
幅寸法L1は、クラッチ板のサイズによっても異なるが
、0.2〜1゜Qmm程度、特に0.3〜0.4mm程
度が好ましい。又、油保持溝の開口側である周縁部は、
クラッチ板のサイズによっても異なるが、0.03〜0
.1mm程度、特に0.05〜0.06mm程度の曲率
Rをもつ円弧部で形成されていることが望ましい。又油
保持溝の深さ寸法りは、クラブチ板のサイズによっても
異なるが、0.08〜0゜5mm程度、特に0.10〜
0.12mm程度が好ましい。また、油保持溝間の距離
Uは、クラッチ板のサイズによっても異なるが、1.0
〜10mm程度、特に2〜5mm程度が望ましい。溝付
きクラッチ板の表面であるすべり摩擦面は、平坦化圧延
処理がされているので最高すべり面の高さと最低すべり
面の高さとの差がほとんど0の平坦であり、したがって
、すべり摩擦面は断面では第5図にしめすように一直線
でえがくことができる。
Here, the width of the groove on the sliding friction surface side, which is the surface of the grooved clutch plate having oil retaining grooves, varies depending on the size of the clutch plate, but is approximately 0.2 to 1.5 mm, particularly 0.2 to 1.5 mm.
5-Q, about 7 mm is preferable. The groove width L1 on the bottom side of the oil retaining groove varies depending on the size of the clutch plate, but is preferably about 0.2 to 1°Qmm, particularly about 0.3 to 0.4mm. In addition, the peripheral edge on the opening side of the oil retaining groove is
It varies depending on the size of the clutch plate, but it is 0.03 to 0.
.. It is desirable to form an arcuate portion with a curvature R of about 1 mm, especially about 0.05 to 0.06 mm. Also, the depth of the oil retaining groove varies depending on the size of the clubchi plate, but is approximately 0.08 to 0.5 mm, especially 0.10 to 0.5 mm.
Approximately 0.12 mm is preferable. In addition, the distance U between the oil retaining grooves varies depending on the size of the clutch plate, but is 1.0
The thickness is preferably about 10 mm, particularly about 2 to 5 mm. The sliding friction surface, which is the surface of the grooved clutch plate, has been flattened and rolled, so the difference between the height of the highest sliding surface and the height of the lowest sliding surface is almost 0, so the sliding friction surface is The cross section can be drawn in a straight line as shown in Figure 5.

さて、奥方に向かうにつれて対向距離が小となるテーバ
状の内側面をもつ油保持溝を形成するにもたっては、突
条部をもつプレス型を鋼板に強圧して成形することによ
っても行ないうる。しかしながら、プレス型を強圧して
成形する場合には、鋼板とプレス型の型面とが面接触す
る関係上、押圧力が大きくなりがちで、2000〜30
00tといった極めて大きな押圧力をもつプレス型が必
要で設m費もalしがらである。また、2000〜30
00tといった極めて大きな押圧力をちつプレス型です
べり摩擦面を形成しても、鋼板とプレス型の型面とが面
接触する関係上、すべり摩擦面は平坦化されず上方向に
脹らみがちである。また、プレス型で成形した後にプレ
ス型から鋼板をとりはずさなければならず、作業が断続
的になりがちであり、作業能率の向上に限界があった。
Now, in order to form an oil retaining groove with a tapered inner surface where the opposing distance decreases toward the back, it can also be done by pressing a steel plate with a press mold having protrusions. . However, when forming with strong pressure using a press mold, the pressing force tends to be large due to the surface contact between the steel plate and the mold surface of the press mold,
A press mold with an extremely large pressing force of 00 tons is required, and the installation cost is also high. Also, 2000-30
Even if a sliding friction surface is formed with a press die using an extremely large pressing force of 00 tons, the sliding friction surface will not flatten and swell upward due to the surface contact between the steel plate and the die surface of the press die. It tends to be. In addition, the steel plate must be removed from the press die after forming with the press die, and the work tends to be intermittent, which limits the improvement in work efficiency.

この点、圧延ロールの突条部で上記油保持溝を形成する
場合には、圧延【コールと鋼板とは、面接触でなく、は
ぼ線接触の状態で接触するため、プレス型程の大きな押
圧力は必要とVず、設備費の低廉化に有利である。また
圧延ロールと鋼板とは、はぼ線接触の状態で接触するた
め、大きな押圧力を用いずとも、すべり摩擦面は平坦化
されやすい。
In this regard, when forming the above-mentioned oil retaining grooves on the protrusions of the rolling roll, it is necessary to use a rolling roll [coal and the steel plate are not in surface contact but in a diagonal contact state, so it is necessary to No pressing force is required, and it is advantageous in reducing equipment costs. Further, since the rolling roll and the steel plate are in contact with each other in a diagonal contact state, the sliding friction surface can be easily flattened without using a large pressing force.

また、圧延ロールの回転によって行ないうるので連続的
に油保持溝を形成することができ、作業能率の向上を図
りうる。
Furthermore, since this can be done by rotating the rolling rolls, the oil retaining grooves can be formed continuously, thereby improving work efficiency.

なお溝付きクラッチ板の表面にモリブデン被膜やリン酸
塩被膜を形成することが好ましい。このようにモリブデ
ン被膜、リンA[被膜を形成すれば、差動制限装置に組
込んで使用する際、なじみ性が向上する。
Note that it is preferable to form a molybdenum film or a phosphate film on the surface of the grooved clutch plate. By forming a molybdenum film and a phosphorus A film in this way, the compatibility will be improved when the product is incorporated into a differential limiting device.

本発明にかかる溝付きクラッチ板は、油保持溝が格子状
である場合は、以下の製造方法で形成することかできる
The grooved clutch plate according to the present invention can be formed by the following manufacturing method when the oil retaining grooves are in the form of a lattice.

すなわち、軸方向に平行に伸びる直状突条部が周方向に
そって所定のピッチで多数個連続して列設された第10
−ルで、帯鋼板を厚み方向に挟圧して圧延することによ
り、直状突条部で帯鋼板の少なくとも片面に互いに平行
な横溝群を形成するとともに、円周方向に伸びるリング
状突条部が軸方向にかって所定のピッチで多数m連続し
て列設された第20−ルで、帯鋼板を厚み方向に挟圧し
て圧延することにより、互いに平行で横溝群とともに格
子状溝を構成する縦溝群を帯鋼板に形成する溝形成圧延
工程と、 外周面が平滑な平滑ロールで帯鋼板を挟持して平坦化圧
延する平坦化圧延工程と、 帯鋼板から打抜型で所定に形状にクラッチ板を打ら扱く
打扱工程と、を順次実施する製造方法である。ここで、
縦溝群、横溝群が油保持溝を形成する。
That is, the tenth straight protrusions extending parallel to the axial direction are continuously arranged in a row at a predetermined pitch along the circumferential direction.
- By compressing and rolling the steel strip in the thickness direction, the straight protrusions form a group of horizontal grooves parallel to each other on at least one side of the steel strip, and the ring-shaped protrusions extend in the circumferential direction. The steel strip is compressed and rolled in the thickness direction using the 20-rules, which are continuously arranged in rows at a predetermined pitch in the axial direction, forming lattice-like grooves parallel to each other and together with the group of horizontal grooves. A groove forming rolling process in which groups of vertical grooves are formed on a steel strip; a flattening rolling process in which the steel strip is held between smooth rolls with smooth outer peripheral surfaces and flattened; and clutches are punched from the steel strip into a predetermined shape using a die. This is a manufacturing method that sequentially performs a beating process in which the board is beaten and handled. here,
The vertical groove group and the horizontal groove group form oil retaining grooves.

溝形成圧延工程では、第10−ルで横溝群を形成する工
程を実施した後で、第20−ルで縦溝群を形成する工程
を実施してもよいし、あるいは、その逆で第20−ルで
縦溝群を形成した後に、第10−ルで横溝群を形成する
工程を実施してもよい。
In the groove forming rolling process, the step of forming the horizontal groove group in the 10th rule may be followed by the step of forming the vertical groove group in the 20th rule, or vice versa. After forming the vertical groove group with the 10th rule, a step of forming the lateral groove group with the 10th rule may be carried out.

帯鋼板の片面のみに油保持溝を形成する場合には、直状
突条部をもつ第10−ルと、外周方が平滑な平ロールと
を配設し、ざらに、リング状突条部をもつ第20−ルと
、外周部が平清な平ロールとを配設し、第10−ルと平
ロールとの間、第20−ルと平ロールとの間に帯鋼板を
通して行なう。
When forming an oil retaining groove on only one side of a steel strip, a No. 10 roll with a straight protrusion and a flat roll with a smooth outer periphery are arranged, and the ring-shaped protrusion is roughly formed. A 20th rule having a diameter of 100 mm and a flat roll having a clear outer circumference are disposed, and a steel strip plate is passed between the 10th rule and the flat roll and between the 20th rule and the flat roll.

又帯鋼板の両面に油保持溝を形成する場合には、直状突
条部をもつ2個1対の第10−ル間に帯鋼板を通し、リ
ング状突条部をもつ2個1対の第20−ル間に帯鋼板を
通して行なう。
In addition, when forming oil retaining grooves on both sides of a steel strip, pass the steel strip between two pairs of No. 10 grooves with straight protrusions, and This is done by passing the steel strip plate between the 20th and 20th loops.

第10−ルの直状突条部、第20−ルのリング状突条部
の高さ寸法や幅寸法は、形成せんとする溝の大きさに応
じて、あるいは帯鋼板の材質などに応じて適宜設定され
るが、−膜内には高さ寸法は0.4〜0.6mm、幅寸
法は0,6〜0.8rT1 mとすることができる。
The height and width of the straight protruding ridges in the 10th line and the ring-shaped ridges in the 20th line depend on the size of the groove to be formed or the material of the steel strip. However, the height dimension within the film can be 0.4 to 0.6 mm, and the width dimension can be 0.6 to 0.8 rT1 m.

なお溝形成圧延工程では、一般に冷間状態で行う。その
理由は、帯鋼板の表面にスケール膜が生じるとスケール
膜も圧延されて帯鋼板に傷を発生させ易いからである。
Note that the groove forming rolling process is generally performed in a cold state. The reason for this is that when a scale film is formed on the surface of the steel strip, the scale film is also rolled and tends to cause scratches on the steel strip.

又特殊な例では、帯鋼板を200〜400℃程度とした
温間状態でも溝形成工程を行うことができる。
In a special case, the groove forming process can be carried out even when the steel strip is warm at about 200 to 400°C.

第10−ル、第20−ルは、鍛鋼ロール、チルドロール
、サンドロール、グレンロール、中央きロール、複合ロ
ール、鋳鋼ロールを用いることができるが、その耐摩耗
性を考慮すると、鍛鋼ロールであることが好ましい。又
直状突条部、リング状突条部付近は、熱処理して強靭か
つ硬化しておくことが好ましい。
For the 10th and 20th rules, forged steel rolls, chilled rolls, sand rolls, grain rolls, center rolls, composite rolls, and cast steel rolls can be used, but considering their wear resistance, forged steel rolls are recommended. It is preferable that there be. Further, it is preferable that the vicinity of the straight protruding ridges and ring-shaped ridges be heat treated to make them strong and hardened.

本発明に係るクラッチ板の組成は、特に限定はされない
が、炭素が0.80〜0.90重量%程度、クロムが0
.010〜0.25重量%程度、マンガン0.20〜0
.40重量%程度、シリコン0.10〜0.301i1
%程度ものが好ましい。
The composition of the clutch plate according to the present invention is not particularly limited, but carbon is approximately 0.80 to 0.90% by weight, and chromium is 0% by weight.
.. 010-0.25% by weight, manganese 0.20-0
.. Approximately 40% by weight, silicon 0.10-0.301i1
% is preferable.

具体的には、J l5−8K5とすることができる。Specifically, it can be J15-8K5.

又クラッチ板は、厚み寸法1.0〜3.QIIlm、外
径寸法が50〜10011mであることが好ましい。
Also, the clutch plate has a thickness of 1.0 to 3. QIIlm, the outer diameter dimension is preferably 50 to 10011 m.

[発明の効果] 本発明に係る溝付きクラッチ板においては、2つのすべ
りII擦原画少なくともいずれか一方は、圧延ロールの
突条部がおしこまれて形成され深さが深くなるにつれて
対向距離が次第に小となる内側面をもつ格子状の油保持
溝を有し、゛油保持溝の開口の周縁部は、所定の範囲の
曲率をもつ円弧部で形成されており、かつ、すべり摩擦
面は平坦化圧延処理がなされていることを特色とする。
[Effects of the Invention] In the grooved clutch plate according to the present invention, at least one of the two slip II sliding originals is formed by pushing in the protrusion of the rolling roll, and the opposing distance increases as the depth increases. It has a lattice-like oil retaining groove with an inner surface that gradually becomes smaller, and the peripheral edge of the opening of the oil retaining groove is formed of an arcuate portion with a curvature within a predetermined range, and has a sliding friction surface. is characterized by a flattening rolling treatment.

したがってエツチング処理をして形成した従来のクラッ
チ板と異なり、油保持溝の開口側の表面部には出っ張り
部が生じていない。従って騒音〈チャタ音)の抑制に有
効である。
Therefore, unlike conventional clutch plates formed by etching, there is no protrusion on the surface on the opening side of the oil retaining groove. Therefore, it is effective in suppressing noise (chatter sound).

更には油保持溝は、溝幅寸法が第5図に示すように奥方
に向うにつれて対向距離が小となるテーバ状の内側面で
形成されている。したがって、油保持溝に一旦入り貯溜
された潤滑油は、それだけテーバ状の内側面にそって表
面側に流れ易くなり、溝付きクラッチ板の表面側で油膜
を形成し易くなり、従ってlA音(チャタ音)の抑υj
に一層有効である。
Furthermore, the oil retaining groove is formed with a tapered inner surface whose facing distance decreases as the groove width goes toward the rear, as shown in FIG. Therefore, the lubricating oil once entered and stored in the oil retaining groove is more likely to flow toward the surface along the tapered inner surface, making it easier to form an oil film on the surface of the grooved clutch plate. Chattering sound) suppression υj
It is even more effective.

[実施例] 第1図〜第11図は本発明の1実施例を示す。[Example] 1 to 11 show one embodiment of the present invention.

この実施例は、既述したトルク比例式差動υ1限装置の
溝付きクラッチ板に利用した場合である。
In this embodiment, the present invention is applied to a grooved clutch plate of the torque proportional differential υ1 limiter described above.

まず、溝付きクラッチ板104の製造方法から説明する
。第1工程としての溝形成圧延工程では、第1図にしめ
すように、軸方向11に平行に伸びる直状突条部10が
所定のピッチで周方向にl続して多数個列設された2個
1対の第10−ル1を矢印六方向へ回転させつつ、第1
0−ル1で、肉厚1.0〜2.0mm程度の帯鋼板2(
JrS−8K5)を厚み方向に挟圧して冷間圧延する。
First, a method for manufacturing the grooved clutch plate 104 will be explained. In the groove forming rolling process as the first step, as shown in FIG. While rotating the two No. 10-rules 1 in the six directions of the arrows,
Steel strip plate 2 (with a wall thickness of about 1.0 to 2.0 mm)
JrS-8K5) is compressed in the thickness direction and cold rolled.

これにより帯鋼板2の両面に横溝群20を列ニジする。As a result, lateral groove groups 20 are formed in rows on both sides of the strip steel plate 2.

横溝群20は、帯鋼板2の長さ方向とほぼ直交する向き
に平行とされている。
The lateral groove group 20 is parallel to a direction substantially orthogonal to the length direction of the steel strip plate 2.

なお、第10−ルで冷間圧延する際、ロール径195m
30−ル胴艮1001IIl11圧延トルクが1Q Q
 ton−mm程度であり、角速度が1.7ラジアン/
秒程度であり、接触角が4度程度である。
In addition, when cold rolling is carried out in the 10th roll, the roll diameter is 195 m.
30-ru shell 1001IIl11 rolling torque is 1Q Q
ton-mm, and the angular velocity is 1.7 radian/mm.
The contact angle is about 4 degrees.

更に、帯鋼板2が更に前進すると、周方向31に伸びる
リング状突条部30が軸方向に所定のピッチで連続して
多数個列設された2個1対の第20−ル3が矢印B方向
に回転しているので、帯鋼板2は厚み方向に挟圧されて
冷間圧延される。このように第20−ル2で冷間圧延す
れば、帯vI4仮2の長さ方向にのびる縦溝21が帯鋼
板2の両面に形成される。
Furthermore, as the steel strip 2 moves further forward, a pair of 20th-rules 3, each of which has a large number of ring-shaped protrusions 30 extending in the circumferential direction 31 and arranged in rows in succession at a predetermined pitch in the axial direction, are shown as indicated by the arrows. Since it is rotating in the direction B, the steel strip 2 is compressed in the thickness direction and cold rolled. By cold rolling in the 20th roll 2 in this way, vertical grooves 21 extending in the length direction of the band vI4 provisional 2 are formed on both sides of the band steel plate 2.

なお、第20−ル3で冷間圧延する際、圧延トルクが1
00 ton−na+程度であり、角速度が1.7ラジ
アン/秒程度であり、接触角が4度程度である。
In addition, when cold rolling is carried out in No. 20-Rule 3, the rolling torque is 1
00 ton-na+, the angular velocity is about 1.7 radian/second, and the contact angle is about 4 degrees.

ここで、第6図〜第8図に、第10−ル1を示す。第6
図〜第8図に示すように、第10−ル1では、4.OI
mのピッチP1で直状突条部10が多数個形成されてい
る。この直状突条部10の幅寸法M1はO,アIであり
、高さQlは0.5111111である。そして、この
@10−ル1の幅寸法S1は100Illlであり、そ
の直径D1は約1951111である。
Here, the 10th rule 1 is shown in FIGS. 6 to 8. 6th
As shown in FIGS. 8 to 8, in Rule 10-1, 4. OI
A large number of straight protrusions 10 are formed at a pitch P1 of m. The width dimension M1 of this straight protruding portion 10 is O, AI, and the height Ql is 0.5111111. The width dimension S1 of this @10-rule 1 is 100Ill, and its diameter D1 is about 1951111.

又第9図〜第11図に第20−ル3を示す。第20−ル
3に形成されているリング状突条部30は、ビッヂP2
が4.0!allであり、そのリング状突条部30の幅
寸法M2は直状突条部10と同じ<0.7v111その
高さ寸法Q2は直状突条部10と同じ<0.5mmであ
る。なお、第10−ル1および第20−ル3の材質はと
もにJ l5−8KD11である。
Further, the 20-rule 3 is shown in FIGS. 9 to 11. The ring-shaped protrusion 30 formed on the 20th rule 3 is located at the bit P2.
is 4.0! The width dimension M2 of the ring-shaped protrusion part 30 is the same as the straight protrusion part 10 <0.7v111, and the height dimension Q2 is the same as the straight protrusion part 10 <0.5 mm. The material of both the 10th rule 1 and the 20th rule 3 is J15-8KD11.

上記したような溝形成圧延工程を実施すれば帯鋼板2の
両面に縦溝群21および横溝群20が連続して形成され
、第2図に示すように、縦溝21および横溝20からな
る格子状の油保持溝23が形成される。
If the above-described groove forming rolling process is carried out, vertical groove groups 21 and horizontal groove groups 20 are continuously formed on both sides of the steel strip 2, and as shown in FIG. A shaped oil retaining groove 23 is formed.

以上のように溝形成圧延工程を終了したならば、第1図
に示すように、外周面が平滑な2個1対の平滑ロール4
を用い、この2個1対の平滑ロール4を矢印C方向へ回
転させ、平滑ロール4で帯鋼板2を挟持して、帯鋼板2
の表面を平坦化圧延する。この場合、押圧力は5〜10
ton程度とする。
After completing the groove forming rolling process as described above, as shown in FIG.
The pair of smooth rolls 4 are rotated in the direction of arrow C, the steel strip 2 is held between the smooth rolls 4, and the steel strip 2 is
Flatten the surface by rolling. In this case, the pressing force is 5 to 10
The amount is approximately 1 ton.

このように平坦化圧延すれば、横溝群20及び縦溝群2
1を除く帯鋼板2の表面は、平坦度が極めて向上する。
By flattening rolling in this way, the horizontal groove group 20 and the vertical groove group 2 are formed.
The flatness of the surface of the steel strip 2 except for the steel strip 2 is extremely improved.

帯鋼の全長で板厚変動±0.03nuaが保証できる。A plate thickness variation of ±0.03 nua can be guaranteed over the entire length of the steel strip.

上記したような本実施例にかかる帯鋼板2の油保持溝2
3付近の拡大断面図を第4図及び第5図に示す。第4図
は溝形成圧延工程を実施した後の断面図であり、第5図
は溝形成圧延工程と平坦化圧延工程とを実施した後の断
面図である。第4図に示すように溝形成圧延工程を実施
しただけでは、表面てせあるすべり摩擦面24は若干丸
味を帯びており、油保持溝23の深さh2は0.12m
mである。
The oil retaining groove 2 of the steel strip plate 2 according to the present embodiment as described above
4 and 5 show enlarged cross-sectional views around 3. FIG. 4 is a sectional view after carrying out the groove forming rolling process, and FIG. 5 is a sectional view after carrying out the groove forming rolling process and the flattening rolling process. As shown in FIG. 4, only by performing the groove forming rolling process, the sliding friction surface 24 on the surface is slightly rounded, and the depth h2 of the oil retaining groove 23 is 0.12 m.
It is m.

平坦化圧延工程を実施した後では、第5図に示すように
、油保持溝23となる縦溝群21および横溝群20の開
口側の周縁部200の曲率半径Rは、○、Q3mmであ
り、油保持溝23となる縦溝群21および横溝群20の
深さhは0.11mm程度であり、開口側の溝幅LG、
t0.60mmであり、底面側の溝幅110.3mmで
あり、溝間距離Uは1.8mm程度であった。ここで、
平坦化圧延工程を実施した後のすべり摩擦面2は、第5
図にしめすように、−直線状にプロットされる。
After carrying out the flattening rolling process, as shown in FIG. 5, the radius of curvature R of the peripheral edge part 200 on the opening side of the vertical groove group 21 and the horizontal groove group 20, which become the oil retaining grooves 23, is ○, Q3 mm. , the depth h of the vertical groove group 21 and the horizontal groove group 20, which become the oil retaining grooves 23, is about 0.11 mm, and the groove width LG on the opening side,
t was 0.60 mm, the groove width on the bottom side was 110.3 mm, and the distance between the grooves U was about 1.8 mm. here,
The sliding friction surface 2 after the flattening rolling process is the fifth
As shown in the figure - plotted in a straight line.

なあ、第4図および第5図、第12図および第13図で
は、(深さ方向の倍率/横方向の倍率)=10/1であ
り、深さ方向が横方向に比較して拡大されている。。
In Figures 4 and 5, Figures 12 and 13, (magnification in the depth direction/magnification in the lateral direction) = 10/1, meaning that the depth direction is magnified compared to the lateral direction. ing. .

上記したように溝形成圧延工程、平坦化圧延工程を実施
した後の帯鋼板2を、適宜、プレス型で差動υj限装置
の溝付きクラッチ板5(第3図に示す)として打ち扱き
、その後パリ取り処理を行ない、更にモリブデンコーテ
ィング処理し、それを第14図に示す差動制限装置に組
込んだ。
The steel strip 2 after performing the groove forming rolling process and the flattening rolling process as described above is appropriately pressed into a press mold as a grooved clutch plate 5 (shown in FIG. 3) of a differential υj limiter, Thereafter, it was deburred and then coated with molybdenum, and then incorporated into the differential limiting device shown in FIG. 14.

そして実機テストをした。この実機テストでは、エツチ
ング処理で溝を形成したクラッチ板に生じ易かった騒音
(チャタ跨)は有効に防止された。
Then I did an actual machine test. In this actual machine test, the noise (chatter straddle) that tends to occur on clutch plates with grooves formed through etching treatment was effectively prevented.

又クラッチ板の表面にも良好な油膜が形成されたため、
クラッチ板の寿命が向上した。
Also, a good oil film was formed on the surface of the clutch plate, so
The life of the clutch plate has been improved.

【図面の簡単な説明】[Brief explanation of drawings]

第1図〜第11図は本発明の1実施例を示し、第1図は
本実施例に係る溝付きクラッチ板を製造主要工程を示す
概略斜視図であり、第2図は溝形成圧延工程を実施した
後の帯鋼板の平面図であり、第3図は打抜き工程を実施
した後のクラッチ板の平面図であり、第4図は溝形成圧
延工程を実施した後の油保持溝付近の拡大断面図であり
、第5図は平坦化圧延工程を実施した後の油保持溝付近
の拡大断面図である。第6図〜第8図は本実施例で用い
る第10−ルを示し、第6図は第10−ルの正面図であ
り、第7図は左半分を省略して示す第10−ルの側面図
であり、第8図は第10−ルの直状突条部付近を展開し
て示す拡大断面図である。 第9図〜第11図は第20−ルを示し、第9図は第20
−ルの正面図であり、第10図は左半分を省略して示す
第20−ルの側面図であり、第11図は第20−ルのリ
ング状突条部付近を展開して示す断面図である。第14
図は差動制限装置の断面図である。 第12図は従来のエツチング処理工程を用いて形成した
溝付きクラッチ板の油保持溝付近の拡大断面図であり、
第13図はエツチング処理工程の次に平滑ロールで圧延
した後の油保持溝付近の拡大断面図である。 図中、1は第10−ル、10は直状突条部、2は帯鋼板
、20は縦溝群(油保持溝)、21は横溝群(油保持溝
)、3は第20−ル、30はリング状突条部、4は平滑
ロールをそれぞれ示す。 特許出願人   愛知製鋼株式会社 代理人    弁理士 大川 宏 同     弁理士 丸山明夫 第14図
1 to 11 show one embodiment of the present invention, FIG. 1 is a schematic perspective view showing the main steps of manufacturing a grooved clutch plate according to this embodiment, and FIG. 2 is a groove-forming rolling process. FIG. 3 is a plan view of the clutch plate after performing the punching process, and FIG. 4 is a plan view of the clutch plate near the oil retaining groove after the groove forming rolling process. FIG. 5 is an enlarged sectional view of the vicinity of the oil retaining groove after the flattening rolling process. 6 to 8 show the 10th rule used in this example, FIG. 6 is a front view of the 10th rule, and FIG. 7 shows the 10th rule with the left half omitted. FIG. 8 is a side view, and FIG. 8 is an expanded sectional view showing the vicinity of the straight protrusion of the 10th rule. Figures 9 to 11 show the 20th rule;
Fig. 10 is a side view of the 20-ru with the left half omitted, and Fig. 11 is a cross-sectional view showing the vicinity of the ring-shaped protrusion of the 20-ru. It is a diagram. 14th
The figure is a sectional view of the differential limiting device. FIG. 12 is an enlarged sectional view of the vicinity of the oil retaining groove of a grooved clutch plate formed using a conventional etching process.
FIG. 13 is an enlarged sectional view of the vicinity of the oil retaining groove after rolling with a smooth roll after the etching process. In the figure, 1 is the 10th rule, 10 is the straight protrusion, 2 is the steel band plate, 20 is the vertical groove group (oil retaining groove), 21 is the horizontal groove group (oil retaining groove), 3 is the 20th rule , 30 indicates a ring-shaped protrusion, and 4 indicates a smooth roll. Patent applicant: Aichi Steel Co., Ltd. Agent: Patent attorney: Hirodo Okawa Patent attorney: Akio Maruyama Figure 14

Claims (3)

【特許請求の範囲】[Claims] (1)外周部に多数個の突条部をもつ圧延ロールで圧延
して形成され互いに背向する2つのすべり摩擦面をもつ
溝付きクラッチ板であり、 2つの該すべり摩擦面の少なくともいずれか一方は、 圧延の際に該圧延ロールの該突条部が押しこまれて形成
され、深さが深くなるにつれて対向距離が次第に小とな
る内側面をもつ油保持溝を有し、 該油保持溝の開口の周縁部は、所定の範囲の曲率をもつ
円弧部で形成されており、 かつ、該すべリ摩擦面は平坦化圧延処理がなされている
ことを特徴とする溝付きクラッチ板。
(1) A grooved clutch plate formed by rolling with a rolling roll having a large number of protrusions on the outer periphery and having two sliding friction surfaces facing away from each other, and at least one of the two sliding friction surfaces. One of the oil retaining grooves is formed by pushing the protrusions of the rolling roll during rolling, and has an oil retaining groove having an inner surface in which the facing distance becomes gradually smaller as the depth increases; A clutch plate with a groove, wherein a peripheral edge of the opening of the groove is formed of an arcuate portion having a curvature within a predetermined range, and the sliding friction surface is subjected to a flattening rolling treatment.
(2)油保持溝のすべリ摩擦面側の溝幅寸法Lは、0.
2〜1.5mm程度、油保持溝の底面側の溝幅寸法L1
は、0.2〜1.0mm程度、又、油保持溝の開口側で
ある周縁部は、0.03〜0.1mm程度の曲率Rをも
つ円弧部で形成されており、又油保持溝の深さ寸法hは
、0.08〜0.5mm程度、また、油保持溝間の距離
Uは、1.0〜10mm程度である特許請求の範囲第1
項記載の溝付きクラッチ板。
(2) The groove width L on the sliding friction surface side of the oil retaining groove is 0.
Approximately 2 to 1.5 mm, groove width dimension L1 on the bottom side of the oil retaining groove
The diameter of the oil retaining groove is approximately 0.2 to 1.0 mm, and the peripheral edge on the opening side of the oil retaining groove is formed of a circular arc with a curvature R of approximately 0.03 to 0.1 mm. The depth dimension h is about 0.08 to 0.5 mm, and the distance U between the oil retaining grooves is about 1.0 to 10 mm.
Grooved clutch plate as described in section.
(3)すべり摩擦面は、モリブデン被膜やリン酸塩被膜
などの被膜で被覆されている特許請求の範囲第1項記載
の溝付きクラツチ板。
(3) The grooved clutch plate according to claim 1, wherein the sliding friction surface is coated with a coating such as a molybdenum coating or a phosphate coating.
JP61186086A 1986-08-07 1986-08-07 Grooved clutch plate for limited slip differential Expired - Lifetime JPH0772574B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61186086A JPH0772574B2 (en) 1986-08-07 1986-08-07 Grooved clutch plate for limited slip differential

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61186086A JPH0772574B2 (en) 1986-08-07 1986-08-07 Grooved clutch plate for limited slip differential

Publications (2)

Publication Number Publication Date
JPS6343038A true JPS6343038A (en) 1988-02-24
JPH0772574B2 JPH0772574B2 (en) 1995-08-02

Family

ID=16182127

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61186086A Expired - Lifetime JPH0772574B2 (en) 1986-08-07 1986-08-07 Grooved clutch plate for limited slip differential

Country Status (1)

Country Link
JP (1) JPH0772574B2 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0319129U (en) * 1989-07-07 1991-02-25
JPH06337023A (en) * 1993-08-27 1994-12-06 Daikin Mfg Co Ltd Manufacture of mating plate
JPH0953674A (en) * 1995-08-11 1997-02-25 Dainatsukusu:Kk Groove structure for wet type friction engaging element
EP0881405A3 (en) * 1997-05-29 2000-05-03 Dynax Corporation Wet-type friction plate having small holes on the surface
US7096561B2 (en) * 2002-12-27 2006-08-29 Nsk-Warner K.K. Separator plate for wet-type multiplate clutch and wet-type multiplate clutch provided with such separator plates
JP2009103326A (en) * 2009-02-16 2009-05-14 Gkn ドライブライン トルクテクノロジー株式会社 Manufacturing method for wet friction clutch plate
FR3040453A1 (en) * 2015-09-02 2017-03-03 Hoerbiger Antriebstechnik Hold

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60164047A (en) * 1984-02-02 1985-08-27 Tochigi Fuji Ind Co Ltd Slip limiting type differential gear device
JPS6179029A (en) * 1984-09-22 1986-04-22 Toyota Motor Corp Method of manufacturing clutch facing

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60164047A (en) * 1984-02-02 1985-08-27 Tochigi Fuji Ind Co Ltd Slip limiting type differential gear device
JPS6179029A (en) * 1984-09-22 1986-04-22 Toyota Motor Corp Method of manufacturing clutch facing

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0319129U (en) * 1989-07-07 1991-02-25
JPH06337023A (en) * 1993-08-27 1994-12-06 Daikin Mfg Co Ltd Manufacture of mating plate
JPH0953674A (en) * 1995-08-11 1997-02-25 Dainatsukusu:Kk Groove structure for wet type friction engaging element
EP0881405A3 (en) * 1997-05-29 2000-05-03 Dynax Corporation Wet-type friction plate having small holes on the surface
US7096561B2 (en) * 2002-12-27 2006-08-29 Nsk-Warner K.K. Separator plate for wet-type multiplate clutch and wet-type multiplate clutch provided with such separator plates
JP2009103326A (en) * 2009-02-16 2009-05-14 Gkn ドライブライン トルクテクノロジー株式会社 Manufacturing method for wet friction clutch plate
FR3040453A1 (en) * 2015-09-02 2017-03-03 Hoerbiger Antriebstechnik Hold

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Publication number Publication date
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