JPS63317297A - Dip brazing method for aluminum or its alloy member - Google Patents

Dip brazing method for aluminum or its alloy member

Info

Publication number
JPS63317297A
JPS63317297A JP15496787A JP15496787A JPS63317297A JP S63317297 A JPS63317297 A JP S63317297A JP 15496787 A JP15496787 A JP 15496787A JP 15496787 A JP15496787 A JP 15496787A JP S63317297 A JPS63317297 A JP S63317297A
Authority
JP
Japan
Prior art keywords
flux
brazing
aluminum
fluoride
kcl
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP15496787A
Other languages
Japanese (ja)
Other versions
JPH0144439B2 (en
Inventor
Susumu Takahashi
進 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kanto Yakin Kogyo Co Ltd
Original Assignee
Kanto Yakin Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kanto Yakin Kogyo Co Ltd filed Critical Kanto Yakin Kogyo Co Ltd
Priority to JP15496787A priority Critical patent/JPS63317297A/en
Publication of JPS63317297A publication Critical patent/JPS63317297A/en
Publication of JPH0144439B2 publication Critical patent/JPH0144439B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3601Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
    • B23K35/3603Halide salts

Landscapes

  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nonmetallic Welding Materials (AREA)
  • Electrolytic Production Of Metals (AREA)

Abstract

PURPOSE:To easily clean a flux and to join the surface of ah Al brazing member in a brightening state by using the flux of the composition made by specific BaCl2, NaCl, KCl and fluoride. CONSTITUTION:The powder of 55-47% BaCl, 18-22% NaCl and 27-33% KCl by weight ratio is melted in an electrode furnace and held at specified temp. by mixing the fluoride of 1-20% weight ratio therewith. The Al-Si base aluminum alloy brazing junction member preheated at the specified temp. in an air atmosphere electric furnace is thereafter dipped in a molten flux and taken off after holding it with its temp. rise. The flux is then removed by the cleaning by air cooling, hot water washing and a detergent to clean the member surface. As a result in brazing the whole joining part forms a sufficient fillet and a strong joining part is obtainable.

Description

【発明の詳細な説明】 (イ)産業上の利用分野 本発明は、アルミニウム又はその合金部材の浸漬ろう付
け接合法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (a) Field of Industrial Application The present invention relates to an immersion brazing method for joining aluminum or its alloy members.

(ロ)背景技術 従来からの浸漬ろう付けは、一般に塩化ナトリウム、塩
化カリウム、塩化リチウムならびにフッ化アルミニウム
等のフッ化物からなるフラックスを耐火物槽中に溶融し
、組立てられたろう付け部材を該溶融液中に浸漬して、
接合部にあらかじめクラッドされるか又は置かれたろう
材を溶融させて接合部材を接合するもので、溶融フラッ
クスはその本来の役割であるフラックス効果の他に無酸
化加熱雰囲気と無酸化加熱媒体を構成するものである。
(B) Background Art Conventional immersion brazing generally involves melting a flux consisting of fluorides such as sodium chloride, potassium chloride, lithium chloride, and aluminum fluoride in a refractory tank, and then attaching the assembled brazed members to the melt. Immerse it in the liquid,
The joining parts are joined by melting a brazing filler metal that has been clad or placed in advance at the joining part.In addition to its original role of flux effect, the molten flux forms a non-oxidizing heating atmosphere and a non-oxidizing heating medium. It is something to do.

これらのことから、浸漬によるろう付け接合方法は、加
熱炉によるろう付け法等に比して昇温速度が早くかつ均
一加熱が容易で、ろう付けの信頼性が高いという特徴を
有している。
For these reasons, the brazing joining method using immersion has the characteristics of a faster temperature rise rate, easier uniform heating, and higher brazing reliability than brazing methods using a heating furnace. .

ところが、ろう付け温度と整合するフラッグス溶融温度
、流動性アルミニウムの表面清浄力ならびにろう材の流
れ誘導などの諸性質を持たせるために開発されたフラッ
クス(塩化ナトリウム、塩化カリウム、塩化リチウム、
フッ化物など)は潮解性が強く、鋼や銅などの金属を強
く腐食し、また導電性であるので電気機器の絶縁を破壊
する欠点がある。
However, fluxes (sodium chloride, potassium chloride, lithium chloride,
Fluorides, etc.) have strong deliquescent properties and strongly corrode metals such as steel and copper, and because they are conductive, they have the disadvantage of destroying the insulation of electrical equipment.

フラックスの潮解性は、ろう付け温度の580〜620
℃においても、スラックス中に水分が存在してアルミニ
ウムを激しく酸化させ、ろう付けを阻害する。
The deliquescent property of the flux is 580 to 620 below the brazing temperature.
Even at ℃, moisture is present in the slacks and violently oxidizes the aluminum, inhibiting brazing.

このため、溶融フラックスはあらかじめ表面の浄化され
たアルミニウム板をフラックス中に浸漬して水と反応さ
せ、水素と酸化アルミニウムとして脱水する必要がある
。また、溶融フラックスは長時間にわたる空気との接触
が避けられず、脱水作業を繰り返し行なう必要がある。
For this reason, it is necessary to immerse an aluminum plate whose surface has been purified in advance in the molten flux to react with water and dehydrate it into hydrogen and aluminum oxide. Furthermore, the molten flux cannot avoid contact with air for a long period of time, and it is necessary to repeatedly perform dewatering operations.

しかも、脱水作業でできた酸化アルミニウムなどの沈殿
物の除去作業も欠かせない等の問題があった。
Furthermore, there were other problems such as the necessity of removing precipitates such as aluminum oxide produced during dehydration.

(ハ)発明の開示 本発明は、潮解性のないフラックスによる浸漬ろう付け
法を提案するものである。
(C) Disclosure of the Invention The present invention proposes an immersion brazing method using a non-deliquescent flux.

即ち、本発明は潮解性を持たない塩化バリウム(B a
c12 )、塩化ナトリウム(NaCM)ならびに塩化
カリウム(KCl)を主とし、これにフッ化物を加えて
、化学活性化のあるフラックスとしたものである。
That is, the present invention uses barium chloride (Ba
c12), sodium chloride (NaCM) and potassium chloride (KCl), to which fluoride is added to create a chemically activated flux.

例えば、Ba0文2 、NaCu及びKCIL7)重量
比がそれぞれ54.7 : 18.0 : 27.3 
 の共融塩の融点は540℃である。またアルミニウム
硬ろうのAn−3i基合金の溶融温度が564〜580
℃であり、ろう付け作業温度が580〜615℃である
ことから、上記共融塩の溶融温度の540℃はアルミニ
ウム又はその合金のろう付けフラックスとして適当であ
る。
For example, Ba0bun2, NaCu and KCIL7) have weight ratios of 54.7: 18.0: 27.3, respectively.
The melting point of the eutectic salt is 540°C. In addition, the melting temperature of the An-3i-based alloy of aluminum hard solder is 564 to 580.
Since the brazing temperature is 580 to 615°C, the melting temperature of the eutectic salt of 540°C is suitable as a brazing flux for aluminum or its alloy.

また、フラックスの化学的活性化のために、フッ化物例
えばフッ化アルミニウム(Afl、F3)やフッ化ナト
リウム(NaF)などを混合するが、この場合に混合に
よるスラックスの溶融温度は570℃好ましくは565
℃まで昇温してもよいので、上記共融塩が540℃であ
るから、30、℃(又は25℃)の余裕がなおあること
となる。
In addition, in order to chemically activate the flux, fluoride such as aluminum fluoride (Afl, F3) or sodium fluoride (NaF) is mixed. In this case, the melting temperature of the flux by mixing is preferably 570°C. 565
Since the temperature may be raised up to .degree. C., since the temperature of the eutectic salt is 540.degree. C., there is still a margin of 30.degree. C. (or 25.degree. C.).

これは、フッ化物の種類と量の選択に幅があり、また共
融塩の混合比にも幅を持たせることができることになる
This means that the type and amount of fluoride can be selected from a wide range, and the mixing ratio of the eutectic salt can also be varied.

この場合、塩化バリウム、塩化ナトリウム、塩化カリウ
ム及びフッ化物の重量比の範囲は、それぞれ55〜47
%、18〜22%、27〜33%、1〜20%である。
In this case, the weight ratios of barium chloride, sodium chloride, potassium chloride and fluoride range from 55 to 47, respectively.
%, 18-22%, 27-33%, and 1-20%.

従って、従来の填化物フラックスを用いた場合と異なっ
て、本発明の方法に用いられるフラックスは潮解性がな
いために溶融スラックス中の水分の脱水作業を行なう必
要はないが、長時間の運転作業中に溶融フラックス中に
生じる微量の不純物(金属、水分、酸素等)を除去して
、より高精度のろう付けを保証する必要がある。
Therefore, unlike the case of using conventional filler flux, the flux used in the method of the present invention does not have deliquescent properties, so there is no need to dehydrate the water in the molten slack, but it does require long-term operation. It is necessary to remove trace impurities (metals, moisture, oxygen, etc.) that occur in the molten flux during the soldering process to ensure higher precision brazing.

このため、本発明は直流電解法によりこれらの不純物を
容易にかつ必要に応じて除去する方法を提案するもので
ある。
Therefore, the present invention proposes a method for easily removing these impurities as needed by direct current electrolysis.

(ニ)実施例 実施例I BaC交2.NaCu及びKC!lの粉末を重量比で5
4.7%、 18.0%、 23.3%と、これに重量
比lO%のNaF粉末を混合し、黒鉛電極を炉内槽底部
に対向して設けられた耐火レンガ製電極炉で溶融し、6
10℃±3℃に保持し、空気雰囲気電気炉で560℃±
5℃に予熱したAn−5i基のアルミニウム合金ろう付
け接合部材を該溶融フラックス中に浸漬し、610℃に
昇温して3分間保持後に取出した。その後、空冷、湯洗
、洗浄剤による洗浄でフラックスを除去し、部材表面を
清浄化した。
(D) Examples Example I BaC exchange 2. NaCu and KC! 1 of powder in a weight ratio of 5
4.7%, 18.0%, and 23.3%, and NaF powder of 10% by weight was mixed therewith, and a graphite electrode was melted in a refractory brick electrode furnace installed opposite the bottom of the furnace tank. 6
Maintained at 10℃±3℃ and heated to 560℃± in air atmosphere electric furnace.
An An-5i-based aluminum alloy brazed joint member preheated to 5°C was immersed in the molten flux, heated to 610°C, held for 3 minutes, and then taken out. Thereafter, the flux was removed by air cooling, hot water washing, and cleaning with a cleaning agent to clean the surface of the member.

ろう付けの結果は全接合部が充分なフィレットを形成し
、強固な接合部材が得られた。
As a result of brazing, all joints formed sufficient fillets, and a strong joint member was obtained.

さらに、12時間後と24時間後に上記したところと同
様に事前の脱水作業を行なうことなく同一の電気炉中で
浸漬ろう付けを行なったが、上記と同様に良好な接合が
得られた。
Furthermore, after 12 and 24 hours, immersion brazing was carried out in the same electric furnace without performing the dehydration work in advance, and good joints were obtained in the same manner as above.

また、電気炉から昇る蒸気はベタついておらず、蒸気も
潮解性のないものであって、作業環境に悪影響を与えな
いことも認められた。
It was also confirmed that the steam rising from the electric furnace was not sticky and non-deliquescent, and did not have any negative impact on the working environment.

、上記したろう付け作業を更に引続き行ない運転を重ね
たところ、ろう付け時にアルミニウム合金ろう付け接合
部材の表面に黒色付着物が認められるに至った。
When the above-mentioned brazing operation was continued and the operation was repeated, black deposits were observed on the surface of the aluminum alloy brazed joint member during brazing.

そこで、ろう付けを、中断して、フラックス中の不純物
を除去する目的で、アルミニウム電極2枚を610℃の
溶融フラックス中に対向させ、電極間に直流2vをかけ
、電流値3Aで1時間直流電解した(電極単位面積当り
0.05A/cm2) 。
Therefore, in order to interrupt the brazing and remove impurities in the flux, two aluminum electrodes were placed facing each other in molten flux at 610°C, a DC current of 2V was applied between the electrodes, and a DC current of 3A was applied for 1 hour. (0.05 A/cm2 per unit electrode area).

その後ろう付け作業をしたところ、アルミニウムろう付
け表面は光輝状態で接合された。
When brazing work was then carried out, the aluminum brazed surfaces were joined in a bright state.

これは、溶融フラックス中の長時間の運転中に生じたm
uの不純物である金属及び水分、酸素が除去されたため
である。
This is due to the m
This is because the impurities of u, such as metal, moisture, and oxygen, were removed.

実施例2 電気抵抗加熱によるニッケルーモリブデン合金のポット
を用いて、実施例1と同一組成のフラックスを溶融し、
同一条件でろう付けしたところ、良好な接合が得られた
Example 2 A flux having the same composition as in Example 1 was melted using a nickel-molybdenum alloy pot heated by electric resistance.
When brazed under the same conditions, a good bond was obtained.

長時間運転後、ろう付け時にアルミニウム表面に黒色付
着物が増加した。
After long-term operation, black deposits increased on the aluminum surface during brazing.

そこで、運転を止め、実施例1と同様にフラックスを直
流電解した。
Therefore, the operation was stopped, and the flux was subjected to DC electrolysis in the same manner as in Example 1.

その結果、アルミニウムろう付け部材の表面には光輝状
態で接合された。
As a result, it was bonded to the surface of the aluminum brazing member in a bright state.

(ホ)発明の効果 本発明は上記のようにBaC1,、NaC1。(e) Effects of the invention The present invention uses BaCl, NaCl as described above.

KC文とフッ化物とでフラックスを用いたろう付け方法
において、フラックスを常時清浄に保つことができ、ア
ルミニウム又はその合金のろう付け性に必要な化学活性
や溶融ろうとの置換性、ろう材に対応するフラックスの
融点などを満足しながら、従来のフラックスによる浸漬
ろう付けでの脱水作業のほとんどを省略することができ
、また炉底部の沈殿物除去の軽減や吸水によるフラック
スの組成変化の減少など多くの優れた効果をあげること
ができる。
In the brazing method using flux with KC compound and fluoride, the flux can be kept clean at all times, and it is compatible with the chemical activity necessary for brazing aluminum or its alloys, substitutability with molten solder, and brazing filler metal. While satisfying the melting point of the flux, most of the dehydration work in conventional flux immersion brazing can be omitted, and there are many other benefits such as reducing the removal of sediment at the bottom of the furnace and reducing flux composition changes due to water absorption. It can give excellent results.

特に、フラックスが容易に清浄化できるので、アルミニ
ウム被ろう付け部材はその表面が光輝状態でろう付けさ
れる利点は卓越したところである。
Particularly, since the flux can be easily cleaned, aluminum parts to be brazed have the outstanding advantage of being brazed with their surfaces in a bright state.

本発明は以上の如く、信頼性の高いろう付け性を維持し
つつ、作業性や経済性を大きく改善した浸漬ろう付け接
合方法を提供することができるものである。
As described above, the present invention can provide an immersion brazing joining method that greatly improves workability and economic efficiency while maintaining highly reliable brazing performance.

Claims (1)

【特許請求の範囲】[Claims] あらかじめろう材をつけたアルミニウム又はその合金部
材を、55〜47重量%の塩化バリウムと18〜22重
量%の塩化ナトリウムと27〜33重量%の塩化カリウ
ムと1〜20重量%のフッ化物とからなる溶融フラック
ス中に浸漬してろう付けする方法であって、該溶融フラ
ックスはろう付け前に直流電解して必要に応じ浄化して
なることを特徴とするアルミニウム又はその合金部材の
浸漬ろう付け法。
Aluminum or its alloy member with brazing material applied in advance is prepared from 55 to 47% by weight of barium chloride, 18 to 22% by weight of sodium chloride, 27 to 33% by weight of potassium chloride, and 1 to 20% by weight of fluoride. Immersion brazing method for aluminum or its alloy members, characterized in that the molten flux is purified as necessary by direct current electrolysis before brazing. .
JP15496787A 1987-06-22 1987-06-22 Dip brazing method for aluminum or its alloy member Granted JPS63317297A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15496787A JPS63317297A (en) 1987-06-22 1987-06-22 Dip brazing method for aluminum or its alloy member

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15496787A JPS63317297A (en) 1987-06-22 1987-06-22 Dip brazing method for aluminum or its alloy member

Publications (2)

Publication Number Publication Date
JPS63317297A true JPS63317297A (en) 1988-12-26
JPH0144439B2 JPH0144439B2 (en) 1989-09-27

Family

ID=15595811

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15496787A Granted JPS63317297A (en) 1987-06-22 1987-06-22 Dip brazing method for aluminum or its alloy member

Country Status (1)

Country Link
JP (1) JPS63317297A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004087993A3 (en) * 2003-03-31 2005-02-24 Behr Gmbh & Co Kg Method for producing pieces having a modified surface

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004087993A3 (en) * 2003-03-31 2005-02-24 Behr Gmbh & Co Kg Method for producing pieces having a modified surface
US7829151B2 (en) 2003-03-31 2010-11-09 Behr Gmbh & Co. Kg Method for producing pieces having a modified surface
EP2251456A1 (en) * 2003-03-31 2010-11-17 Behr GmbH & Co. KG Process for preparing and joining surface modified metallic work pieces
US9677166B2 (en) 2003-03-31 2017-06-13 Mahle International Gmbh Method for producing pieces having a modified surface

Also Published As

Publication number Publication date
JPH0144439B2 (en) 1989-09-27

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