JPS63300804A - Throw away tip - Google Patents
Throw away tipInfo
- Publication number
- JPS63300804A JPS63300804A JP13643487A JP13643487A JPS63300804A JP S63300804 A JPS63300804 A JP S63300804A JP 13643487 A JP13643487 A JP 13643487A JP 13643487 A JP13643487 A JP 13643487A JP S63300804 A JPS63300804 A JP S63300804A
- Authority
- JP
- Japan
- Prior art keywords
- diamond
- brazing material
- cutting
- metal
- active metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000010432 diamond Substances 0.000 claims abstract description 25
- 238000005520 cutting process Methods 0.000 claims abstract description 24
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 24
- 229910052751 metal Inorganic materials 0.000 claims abstract description 17
- 239000002184 metal Substances 0.000 claims abstract description 17
- 238000005219 brazing Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 10
- 229910017770 Cu—Ag Inorganic materials 0.000 claims abstract description 7
- 239000013078 crystal Substances 0.000 claims abstract description 7
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 5
- 239000000956 alloy Substances 0.000 claims abstract description 5
- 239000000126 substance Substances 0.000 claims abstract description 5
- 150000002739 metals Chemical class 0.000 claims abstract 2
- 229910052758 niobium Inorganic materials 0.000 claims abstract 2
- 229910052715 tantalum Inorganic materials 0.000 claims abstract 2
- 229910052719 titanium Inorganic materials 0.000 claims abstract 2
- 229910052735 hafnium Inorganic materials 0.000 claims 1
- 229910052742 iron Inorganic materials 0.000 claims 1
- 229910052759 nickel Inorganic materials 0.000 claims 1
- 238000005476 soldering Methods 0.000 claims 1
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052786 argon Inorganic materials 0.000 abstract description 2
- 230000003647 oxidation Effects 0.000 abstract description 2
- 238000007254 oxidation reaction Methods 0.000 abstract description 2
- 150000001247 metal acetylides Chemical class 0.000 abstract 1
- 230000001737 promoting effect Effects 0.000 abstract 1
- 239000000945 filler Substances 0.000 description 4
- -1 ferrous metals Chemical class 0.000 description 2
- 238000004663 powder metallurgy Methods 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 150000002843 nonmetals Chemical class 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
Landscapes
- Cutting Tools, Boring Holders, And Turrets (AREA)
Abstract
Description
【発明の詳細な説明】
［産業上の利用分野］
アルミニウム、銅合金、プラスチックなどの非鉄金属や
非金属の精密切削加工に用いるスローアウェイチップを
提供しようとするものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention aims to provide a throw-away tip for use in precision cutting of non-ferrous metals and non-metals such as aluminum, copper alloys, and plastics.
［従来の技術］
此の種チップは、製作上、使用上の利便さより超硬合金
やセラミック等種々の材質のものが使用されている。然
し乍らダイヤモンドはその超硬質性と高価格の故に一般
化しておらず、焼結ダイヤモンドを切刃とするものが一
部使用されているにとどまる。[Prior Art] This type of seed chip is made of various materials such as cemented carbide and ceramic for convenience in manufacturing and use. However, due to its ultra-hardness and high price, diamond has not become popular, and only some tools with cutting edges made of sintered diamond are used.
［発明が解決しようとする問題点］
単結晶ダイヤモンド切刃は、焼結ダイヤモンドや超硬合
金と比較し被削材が溶着しに＜（、且つ極めて鋭利で、
精密切削に極めて秀れている。[Problems to be solved by the invention] Compared to sintered diamond and cemented carbide, single-crystal diamond cutting edges are less likely to weld the workpiece and are extremely sharp.
Extremely good at precision cutting.
然しその特性が秀れておりまた主として天然であるため
価格は焼結ダイヤモンドより更に高く、固定も力／メや
粉末冶金法によるためスローアウェイ型に使用されてい
ない。However, because it has excellent properties and is mainly natural, its price is higher than sintered diamond, and because it is fixed by force/mechanism or powder metallurgy, it is not used in indexable types.
［問題点を解決するための手段］
価格については、実用的なダイヤモンド切刃の大きさ形
状、固定についてはろうづけ法、の夫々の研究改良によ
り工業生産上充分なスローアウェイチップを得ることが
出来た。[Means to solve the problem] Regarding the price, it is possible to obtain indexable inserts that are sufficient for industrial production by researching and improving the size and shape of a practical diamond cutting blade and the brazing method for fixing. done.
ダイヤモンドは１／１０ｃｔ以下、好ましくは！／２０
ｃｔ以下の切刃を、剛性の高い超硬合金台金の凹部にＣ
ｕＡｇ系のろう材により強固に接合して得られる。Diamonds should be less than 1/10 carat, preferably! /20
ct or less cutting edge into the recess of the highly rigid cemented carbide base
Obtained by strong bonding using uAg-based brazing material.
［作用］
剛性の高い合金の四部に強固に固若されてなる！１１結
品ダイヤモンド切刃は、ｌ／２０ｃｔ程度と小さくても
、従来のカシメや粉末冶金法によりシャンクに固定され
た大きなダイヤモンド切刃を持つ切削工具に比し、精度
、性能及び耐久性においてワンコースとしておとるとこ
ろはなかった。また価格が引き下げられるのでスローア
ウェイとして充分な経済性を上げることが出来る。[Function] Made of four parts of highly rigid alloy! Although the diamond cutting blade is as small as 1/20ct, it is superior in accuracy, performance, and durability compared to cutting tools with large diamond cutting blades that are fixed to the shank by conventional caulking or powder metallurgy. There was no place to take as a course. In addition, since the price is reduced, sufficient economy can be achieved as a throw away.
［実施例］
第１図イ、口は本発明チップの正面図及び側面図で、１
は超硬合金の多角形板伏台金、２は上面隅角に設けた凹
部、３は単結晶ダイヤモンドよりなる切刃、第２図は切
刃３の４種の刃型形状を示す切刃上面よりの拡大図であ
る。切刃３は凹部２に化学的に接合されており、掬い面
は単結晶ダイヤモンドの１００面または■０而により形
成される様にろうづけし、仕上げられる。大きさは仕上
げられた１大態で約１／２０ｃｔである。[Example] Figure 1A shows a front view and a side view of the chip of the present invention.
2 is a polygonal board base made of cemented carbide, 2 is a recess provided at the corner of the top surface, 3 is a cutting blade made of single crystal diamond, and FIG. 2 is a cutting blade showing four types of blade shapes of cutting blade 3. It is an enlarged view from the top. The cutting blade 3 is chemically bonded to the recess 2, and the scooping surface is finished by brazing so as to be formed by 100 or 0 faces of single crystal diamond. The finished size is approximately 1/20 ct.
化学的接合は、ダイヤモンドと化学的親和性をイＴする
活性金属であるＴ＋＋ Ｔａｐ Ｎｂ＋ Ｆｅ＋ ＮＩ
＋ Ｈｒの何れかまたはその合金の介在下においてＣｕ
−Ａ ｇ系ろう材によって行なわれる。Chemical bonding is performed using T++ Tap Nb+ Fe+ NI, an active metal that has chemical affinity with diamond.
+ Cu in the presence of either Hr or its alloy
-A This is done using a g-based brazing filler metal.
活性金属とダイヤモンドの接合は真空またはアルゴン等
の不活性富囲気を要するがＮ Ｃｕ−Ａｇ系ろう材によ
る作業は空気中で行うことが出来る。Bonding of an active metal and diamond requires a vacuum or an atmosphere rich in inert gas such as argon, but work using an N Cu-Ag brazing filler metal can be performed in air.
また前記活性金属とＣｕ−Ａｇ系ろう材の間にはＡｕＪ
ｉｌｆｆｉを設け、酸化を防ぐことが好ましい。In addition, there is AuJ between the active metal and the Cu-Ag brazing filler metal.
It is preferable to provide ilffi to prevent oxidation.
Ｃｕ−Ａｇ系ろう材に先立ち、所要金属のコーティング
を施しておいてもよい。A necessary metal coating may be applied prior to the Cu-Ag brazing filler metal.
図面に示すスローアウェイチップを、このスローアウェ
イチップに合して製作した専用ホルダーに装着し、切削
試験を行った結果は下表の通りであった。The indexable insert shown in the drawing was attached to a special holder manufactured to fit the indexable insert, and a cutting test was conducted. The results are shown in the table below.
加工面粗さ記録から、送り量ｏ、ｏｓ、ｏ、ｏｓ鰭／ｒ
ｅマの時の表面粗さの波形は規ＩＩ＋正しい。From the machined surface roughness record, feed amount o, os, o, os fin/r
The waveform of the surface roughness when using e-ma is Standard II+ correct.
これは、これらのバイトの切味の良さを示している。This shows how sharp these bites are.
［発明の効果コ
従来、経済的、技術的に期待されず、実用されていなか
った単結晶ダイヤモンド切刃のスローアウェイバイトを
実現した。スローアウェイ化により低価格、短納期に所
要の切削加工工具か入手出来、切削加工に当っては再研
磨等の手数を要しない。[Effects of the invention] We have realized an indexable cutting tool with a single crystal diamond cutting edge, which had not been economically or technically expected and was not put to practical use. By making it indexable, you can obtain the necessary cutting tools at a low price and in a short delivery time, and there is no need for regrinding or other trouble during cutting.
第１図イ及び口は本発明実施例チップの正面図及び側面
図、第２図は本発明実施例の刃先形状を示す部分拡大説
明である。
１・・・多角形板吠台金、２・・・凹部、３・・・単結
晶ダイヤモンド切刃。1A and 1B are a front view and a side view of a tip according to an embodiment of the present invention, and FIG. 2 is a partially enlarged explanation showing the shape of a cutting edge of an embodiment of the present invention. 1... Polygonal plate base metal, 2... Concave portion, 3... Single crystal diamond cutting blade.
Claims (4)
金と、該合金の上面隅角に設けた凹部に、掬い面を単結
晶ダイヤモンドの１００面または１１０面に位置せしめ
てろうずけ固着したダイヤモンド切刃とよりなることを
特徴とするスローアウェイチップ。(1) A polygonal alloy made of cemented carbide or other rigid material is fixed by soldering to a recess provided at the corner of the upper surface of the alloy, with the scooping surface positioned on the 100 or 110 plane of a single crystal diamond. Throw-away insert featuring a sharp diamond cutting edge.
てなる特許請求の範囲第１項記載のチップ。(2) The tip according to claim 1, wherein the diamond cutting edge is formed to be 1/10 ct or less.
う材の間にダイヤモンドと化学的親和性を有する活性金
属Ｔｉ、Ｔａ、Ｎｂ、Ｈｆ、Ｆｅ、Ｎｉの一つまたはそ
れ以上が介在せしめられてなる特許請求の範囲第１項ま
たは第２項記載のチップ。(3) At least during brazing, one or more of active metals Ti, Ta, Nb, Hf, Fe, and Ni having chemical affinity with diamond are interposed between the diamond and the brazing material. A chip according to claim 1 or 2.
の間にＡｕを介在せしめてろうづけしてなる特許請求の
範囲第３項記載のチップ。(4) The chip according to claim 3, wherein the brazing material is Cu-Ag type, and the active metal and the brazing material are brazed with Au interposed between them.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13643487A JPS63300804A (en) | 1987-05-29 | 1987-05-29 | Throw away tip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13643487A JPS63300804A (en) | 1987-05-29 | 1987-05-29 | Throw away tip |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS63300804A true JPS63300804A (en) | 1988-12-08 |
Family
ID=15175044
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13643487A Pending JPS63300804A (en) | 1987-05-29 | 1987-05-29 | Throw away tip |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63300804A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008207334A (en) * | 2008-06-09 | 2008-09-11 | Allied Material Corp | Single crystal diamond cutting tool and its manufacturing method |
| JP2008229810A (en) * | 2007-03-23 | 2008-10-02 | Allied Material Corp | Diamond tool for ultra-precision machining |
| CN106270883A (en) * | 2016-08-30 | 2017-01-04 | 郑州机械研究所 | A kind of PDC and the method for attachment of hard alloy |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6016306A (en) * | 1983-07-01 | 1985-01-28 | Sumitomo Electric Ind Ltd | Single crystal cutting tool of synthetic diamond |
| JPS614603A (en) * | 1984-06-14 | 1986-01-10 | Sumitomo Electric Ind Ltd | Cutting tool for super-precision working |
-
1987
- 1987-05-29 JP JP13643487A patent/JPS63300804A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6016306A (en) * | 1983-07-01 | 1985-01-28 | Sumitomo Electric Ind Ltd | Single crystal cutting tool of synthetic diamond |
| JPS614603A (en) * | 1984-06-14 | 1986-01-10 | Sumitomo Electric Ind Ltd | Cutting tool for super-precision working |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008229810A (en) * | 2007-03-23 | 2008-10-02 | Allied Material Corp | Diamond tool for ultra-precision machining |
| JP2008207334A (en) * | 2008-06-09 | 2008-09-11 | Allied Material Corp | Single crystal diamond cutting tool and its manufacturing method |
| JP4688110B2 (en) * | 2008-06-09 | 2011-05-25 | 株式会社アライドマテリアル | Single crystal diamond tool and method for manufacturing the same |
| CN106270883A (en) * | 2016-08-30 | 2017-01-04 | 郑州机械研究所 | A kind of PDC and the method for attachment of hard alloy |
| CN106270883B (en) * | 2016-08-30 | 2018-04-20 | 郑州机械研究所有限公司 | A kind of connection method of PDC and hard alloy |
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