JPS6329649Y2 - - Google Patents
Info
- Publication number
- JPS6329649Y2 JPS6329649Y2 JP1981089315U JP8931581U JPS6329649Y2 JP S6329649 Y2 JPS6329649 Y2 JP S6329649Y2 JP 1981089315 U JP1981089315 U JP 1981089315U JP 8931581 U JP8931581 U JP 8931581U JP S6329649 Y2 JPS6329649 Y2 JP S6329649Y2
- Authority
- JP
- Japan
- Prior art keywords
- bearing
- rubber
- outer ring
- steel plate
- membrane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000012528 membrane Substances 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 5
- 239000013013 elastic material Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 238000010292 electrical insulation Methods 0.000 description 6
- 238000009413 insulation Methods 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Insulating Bodies (AREA)
Description
【考案の詳細な説明】
本考案は鉄道車両台車軸受の電気腐蝕を防止す
るために有効な絶縁装置を提供するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention provides an effective insulating device for preventing electrical corrosion of railway vehicle bogie bearings.
鉄道車両の車体と台車枠とが、ゴムブツシユ等
によつて電気的に絶縁されていない型式の車両に
おいては、軸受部に電気腐蝕が発生して軸受の寿
命を大幅に短縮させるという問題がある。電流は
車体−台車枠−クラ−軸受−車軸−レール順に流
れ、上記各部材の接合部のいずれかに電気的な絶
縁手段を配置することにより軸受部の電気腐蝕が
防止されると考えられるが、
車体と台車枠間にゴム絶縁材を介在させて電
気的に絶縁することは車両の改造に伴ない実用
的でなく、
軸受と車軸との間及び車軸と車輪との間にお
いては、車輪の回転精度を保持し得る実用的な
絶縁手段が見当らず、
結局、台車枠とクラの中間又はクラと軸受の中
間に電気的絶縁手段を介在させることが考えられ
る。 In a type of railway vehicle in which the car body and bogie frame are not electrically insulated by a rubber bushing or the like, there is a problem in that electrical corrosion occurs in the bearing portion, significantly shortening the life of the bearing. Electric current flows in the following order: car body - bogie frame - truck - bearing - axle - rail, and it is thought that electrical corrosion of the bearing can be prevented by arranging electrical insulation means at any of the joints of the above members. , it is impractical to electrically insulate between the car body and bogie frame by interposing a rubber insulating material as the car is modified, and between the bearing and the axle and between the axle and the wheel, Since no practical insulating means that can maintain rotational accuracy has been found, it may be possible to interpose electrical insulating means between the bogie frame and the rack or between the rack and the bearing.
台車枠とクラとの中間又はクラと軸受の中間に
介在させる電気的絶縁手段には下記する要件が要
求される。 The following requirements are required for electrical insulation means interposed between the bogie frame and the rack or between the rack and the bearing.
(1) 軸受、クラ、台車等の改造を伴なわないこ
と。又は極く僅かな改造で済まされること。(1) Do not involve modification of bearings, cranes, trolleys, etc. Or, it can be completed with very slight modification.
(2) 絶縁手段が安価であること。(2) Insulation means are inexpensive.
(3) 軸受交換時まで絶縁性能を持続し得ること。(3) The insulation performance can be maintained until the bearing is replaced.
(4) 軸受の交換と同時に容易に交換できること。(4) It can be easily replaced at the same time as replacing the bearings.
(5) 大荷重及び連結作業時、急カーブ時等におけ
る衝撃荷重に耐え得ること。(5) Must be able to withstand large loads and impact loads during connection work, sharp turns, etc.
本考案は上記の諸条件を勘案し、電気的絶縁手
段をクラと軸受の中間に介在させる方が、台車枠
とクラとの中間に介在させるのに比し、絶縁手段
の形状が大幅に単純化され、しかも上記の諸条件
に対しより十分に対応し得る所からクラと軸受の
中間に配置する方を採るものである。 The present invention takes into consideration the above conditions, and the shape of the insulation means is significantly simpler when the electrical insulation means is interposed between the rack and the bearing, compared to when it is interposed between the bogie frame and the rack. It is preferable to place the bearing between the clutch and the bearing because it can accommodate the above-mentioned conditions more fully.
本考案に電気的絶縁手段として使用される絶縁
部材は、薄肉鋼板の両面にゴム状弾性材料による
膜状部材を焼付接着し、この膜状部材の表面を更
にグラフアイト、雲母、四弗化エチレン樹脂材の
ように非粘着性及び低摩擦性を備える物により被
覆させて形成したものである。大荷重或いは大衝
撃力に対しては鋼板の強度によつて耐え、電気的
絶縁性はゴム材料による膜状部材が担い、非粘着
性、低摩擦性の被覆部材はクラ或いは軸受外輪の
表面との粘着、或いは摩擦によるゴム製膜状部材
の損傷を防止するものである。ゴム材料による膜
状部材の接着は鋼板の一方の面になされておれば
電気的絶縁能力を示し得るが、もう一方の面が、
クラ或いは軸受外輪との金属接触となるため、疲
労強度の低下現象である摩耗酸化(Fretting−
corrosion)が生じ易くなる。そこで鋼板の両面
にゴム製膜状部材を接着することが必要となる。
また取扱中に損傷させられた場合等においても絶
縁性を保持することができ、更には、クラ、軸受
外輪との接触がいずれも金属接触とならず騒音の
発生を抑止し得る点においても有効である。鋼板
の厚さは耐荷重能力の面から0.1mm以上が望まし
く、絶縁部材の全厚さを抑制する点から1mm以下
が適当である。ゴム状弾性材料による膜の厚さに
ついては、過度に薄くした場合には電気絶縁性に
おいて信頼性が低く、又過度に厚くなした場合に
は大荷重の下における流動破壊が生じるので0.05
mm乃至1.0mmの範囲内に留めることが好ましい。 The insulating member used as an electrical insulating means in the present invention is made by baking and adhering a membrane member made of a rubber-like elastic material to both sides of a thin steel plate, and then coating the surface of this membrane member with graphite, mica, tetrafluoroethylene, etc. It is formed by coating it with a non-adhesive and low-friction material such as a resin material. The strength of the steel plate can withstand large loads or large impact forces, and the electrical insulation is provided by a film-like member made of rubber material. This prevents damage to the rubber membrane member due to adhesion or friction. If the membrane member is bonded to one side of the steel plate using a rubber material, it can exhibit electrical insulation ability, but if the other side is
Metal contact with the bearing outer ring or bearing outer ring causes wear oxidation (Fretting-oxidation), which is a phenomenon that reduces fatigue strength.
corrosion) is more likely to occur. Therefore, it is necessary to adhere rubber membrane members to both sides of the steel plate.
It is also effective in that it maintains its insulation properties even if it is damaged during handling, and it also prevents noise from coming into contact with either the crack or the outer ring of the bearing. It is. The thickness of the steel plate is desirably 0.1 mm or more from the viewpoint of load-bearing capacity, and 1 mm or less is appropriate from the viewpoint of suppressing the total thickness of the insulating member. Regarding the thickness of the membrane made of rubber-like elastic material, if it is made too thin, the electrical insulation will be unreliable, and if it is made too thick, flow failure will occur under heavy loads, so the thickness should be set at 0.05.
It is preferable to keep it within the range of mm to 1.0 mm.
以下、図面に基づいて本考案の実施例について
説明する。第1図は本考案の絶縁部材の部分拡大
断面を示すもので鋼板1の両面にゴム状弾性材料
による膜状部材2が焼付けにより接着されてお
り、膜状部材2の表面に非粘着性、低摩擦性、被
覆物3が被覆されている。第2図及び第3図にお
いては電気絶縁部材5が軸受外輪6とクラ7の中
間に介挿されて軸受外輪6とクラ7の間を電気的
に絶縁している。 Embodiments of the present invention will be described below based on the drawings. FIG. 1 shows a partially enlarged cross section of the insulating member of the present invention, in which a membrane member 2 made of a rubber-like elastic material is bonded to both sides of a steel plate 1 by baking, and the surface of the membrane member 2 has a non-adhesive, Coated with low friction coating 3. In FIGS. 2 and 3, an electrically insulating member 5 is inserted between the bearing outer ring 6 and the ring 7 to electrically insulate the bearing outer ring 6 and the ring 7.
本考案による鉄道車両台車軸受用絶縁装置が上
記した構成要件を備えていることにより下記する
作用効果がもたらされる。クラと軸受外輪の中間
に介挿される電気絶縁部材が板状を呈しているの
で、軸受、クラ、台車等に何らの改造を加える必
要がなく、絶縁部材の取換が軸受の交換時に極め
て容易に行なわれ、又絶縁部材が鋼板の両表面に
ゴム状弾性材料による膜状部材を接着された構成
となつていることにより、製作コストが低く、し
かも大荷重に耐えて十分な絶縁性を保持すること
ができるだけでなく、金属接触部の酸化摩耗
(Fretting−corrosion)の発生も未然に防止でき
るものである。また更にゴム材料による膜状部材
の表面が非粘着性、低摩擦被覆物に覆われている
ことにより、大荷重に圧せられてもクラ及び軸受
外輪の表面との粘着或いは摩擦による膜状部材の
損傷がもたらされず、軸受交換時まで十分な絶縁
性並びに強度を保持し得る。 Since the insulating device for a railway vehicle bogie bearing according to the present invention has the above-described structural requirements, the following effects are brought about. Since the electrical insulating member inserted between the clutch and the outer ring of the bearing has a plate shape, there is no need to make any modifications to the bearing, clutch, truck, etc., and the insulating member can be replaced extremely easily when replacing the bearing. In addition, the insulating member has a structure in which membrane members made of rubber-like elastic material are bonded to both surfaces of the steel plate, which reduces manufacturing costs and maintains sufficient insulation properties to withstand large loads. Not only this, but also the occurrence of oxidative wear (fretting-corrosion) of metal contact parts can be prevented. Furthermore, since the surface of the membrane member made of rubber material is covered with a non-adhesive, low-friction coating, the membrane member will not stick or friction with the surface of the clutch and bearing outer ring even when pressed with a large load. No damage is caused to the bearing, and sufficient insulation and strength can be maintained until the bearing is replaced.
第1図は本考案の鉄道車両台車軸受用絶縁装置
に使用される絶縁部材の実施例を示す部分拡大断
面図、第2図は本考案の一実施例を示す側断面
図、第3図は同じく軸線垂直方向の断面図であ
る。
1……鋼板、2……膜状部材、3……非粘着
性、低摩擦性被覆物、5……電気絶縁部材、6…
…軸受外輪、7……クラ。
Fig. 1 is a partially enlarged cross-sectional view showing an embodiment of an insulating member used in the insulating device for a railway vehicle bogie bearing of the present invention, Fig. 2 is a side sectional view showing an embodiment of the present invention, and Fig. 3 is FIG. 3 is a cross-sectional view taken in a direction perpendicular to the axis. DESCRIPTION OF SYMBOLS 1... Steel plate, 2... Membrane member, 3... Non-adhesive, low friction coating, 5... Electrical insulating member, 6...
...Bearing outer ring, 7...Kura.
Claims (1)
部材2を焼付接着し、低摩耗性でかつ非粘着性被
覆物3を前記膜状部材2の表面に被覆させて成る
板状の電気絶縁部材5を、軸受外輪6とクラ7の
中間に挿入して成る鉄道車両台車軸受用絶縁装
置。 A plate-shaped electrical insulating member made by baking and adhering a membrane member 2 made of a rubber-like elastic material to both sides of a thin steel plate 1, and coating the surface of the membrane member 2 with a low-wear and non-adhesive coating 3. 5 inserted between a bearing outer ring 6 and a bearing 7.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8931581U JPS5994967U (en) | 1981-06-17 | 1981-06-17 | Insulation device for railway vehicle bogie bearings |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8931581U JPS5994967U (en) | 1981-06-17 | 1981-06-17 | Insulation device for railway vehicle bogie bearings |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5994967U JPS5994967U (en) | 1984-06-27 |
JPS6329649Y2 true JPS6329649Y2 (en) | 1988-08-09 |
Family
ID=30219212
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8931581U Granted JPS5994967U (en) | 1981-06-17 | 1981-06-17 | Insulation device for railway vehicle bogie bearings |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5994967U (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4940203U (en) * | 1972-07-06 | 1974-04-09 |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54105408U (en) * | 1978-01-09 | 1979-07-25 | ||
JPS55100736U (en) * | 1979-11-02 | 1980-07-14 |
-
1981
- 1981-06-17 JP JP8931581U patent/JPS5994967U/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4940203U (en) * | 1972-07-06 | 1974-04-09 |
Also Published As
Publication number | Publication date |
---|---|
JPS5994967U (en) | 1984-06-27 |
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