JPS63288723A - Method for molding fiber reinforced plastic molded item - Google Patents

Method for molding fiber reinforced plastic molded item

Info

Publication number
JPS63288723A
JPS63288723A JP62322345A JP32234587A JPS63288723A JP S63288723 A JPS63288723 A JP S63288723A JP 62322345 A JP62322345 A JP 62322345A JP 32234587 A JP32234587 A JP 32234587A JP S63288723 A JPS63288723 A JP S63288723A
Authority
JP
Japan
Prior art keywords
resin
mold
fiber
reinforcing material
molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP62322345A
Other languages
Japanese (ja)
Other versions
JPH082543B2 (en
Inventor
Kiyoshi Furumiya
古宮 清
Toshisada Nakamura
中村 利貞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takeda Pharmaceutical Co Ltd
Original Assignee
Takeda Chemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Takeda Chemical Industries Ltd filed Critical Takeda Chemical Industries Ltd
Priority to JP62322345A priority Critical patent/JPH082543B2/en
Publication of JPS63288723A publication Critical patent/JPS63288723A/en
Publication of JPH082543B2 publication Critical patent/JPH082543B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To make it possible to efficiently mold an FRP molded item, the fiber content and strength of which are high, by a method wherein fiber reinforcing material is placed at either one of pinch-off parts of molds and, after that, pinned down by bringing the molds near to each other and resin is poured in the molds for molding through mold closing. CONSTITUTION:Fiber reinforcing material is placed at either one of male or female pinch-off parts, the structure of each of which is positive type. The travel of the pinch-off part is set to be about 2-30 mm and its clearance is set to be about 0.05-0.15 mm. As the fiber reinforcing material, glass fiber, carbon fiber or the like is used. The fiber reinforcing material is used for improving the adhesion of resin. The fiber reinforcing material can be used in the form processed in a product such as woven stuff or the like. The fiber content in an FRP molded item is set to be about 5-80 wt.%. As the resin poured in the molds, thermosetting resin such as unsaturated polyester resin or the like is used.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は繊維強化プラスチック成形品の成形法に関する
。本発明によれば繊維補強材の含有率をあげることがで
き、得られる成形品の力学的強度をあげることができる
。また、効率よく成形品を成形することができる。
DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a method for molding fiber-reinforced plastic molded articles. According to the present invention, the content of the fiber reinforcing material can be increased, and the mechanical strength of the resulting molded product can be increased. Moreover, a molded article can be formed efficiently.

従来の技術 レジンインジェクション成形法またはレジントランスフ
ァー成形法では成形型としてフラッシュ型が用いられて
いる。この成形法では、まず雄または雌型のいずれか一
方の型に繊維補強材のみを載置し、型締めする。雄、雌
型の合わせ面にはゴム状弾性体がバッキング材として用
いられる。型締め後、型の適切な位置に設けた注入孔よ
り樹脂を密閉された成形型中に圧入し、前もって載置さ
れた繊維補強材に含浸させ、硬化してFRP成形品を得
るものである。
In the conventional resin injection molding method or resin transfer molding method, a flash mold is used as a mold. In this molding method, only the fiber reinforcing material is first placed on either a male or female mold, and the mold is clamped. A rubber-like elastic body is used as a backing material for the mating surfaces of the male and female molds. After clamping, resin is press-fitted into the sealed mold through injection holes provided at appropriate positions in the mold, impregnated with the fiber reinforcement material placed in advance, and cured to obtain an FRP molded product. .

この成形法においてはあらかじめ繊維補強材が載置され
、かつ成形品の設定された肉厚まで型締めされて密閉状
態となった成形型中に樹脂を注入するので粘度の低い樹
脂を用いても大きな注入圧力を必要とする。この注入に
要する圧力は繊維含有率が大きい繊維強化プラスチック
(以下、FRPと略称する)成形品になるほど高くなる
。また、繊維含有率が大きいFRP成形品の場合は注入
された樹脂が成形品全体に回りにくい。
In this molding method, resin is injected into a mold that has been placed with fiber reinforcement material in advance and has been clamped to the specified wall thickness of the molded product to create a sealed state, so even low-viscosity resin can be used. Requires large injection pressure. The pressure required for this injection increases as the fiber reinforced plastic (hereinafter abbreviated as FRP) molded product has a higher fiber content. Furthermore, in the case of an FRP molded product with a high fiber content, it is difficult for the injected resin to spread throughout the molded product.

レジンインジェクション成形法の実用例によると型とし
てFRP製の型を、樹脂として不飽和ボリエステル樹脂
を用い、繊維補強材としてガラス繊維チョツプドストラ
ンドマットを用いた場合のガラス含有率は約30重量%
、ガラス繊維ロービングクロスとチョツプドストランド
マットを組み合わせて用いた場合のガラス含有率は40
〜45重量%程度が普通である。型として強度の大きな
金型を用い、注入圧力の大きな樹脂注入装置を用いれば
繊維含有率の高いFRP成形品の成形が可能と考えられ
るが、実用化された例はない。
According to a practical example of the resin injection molding method, when an FRP mold is used as the mold, unsaturated polyester resin is used as the resin, and glass fiber chopped strand mat is used as the fiber reinforcement, the glass content is approximately 30% by weight.
, the glass content when using a combination of glass fiber roving cloth and chopped strand mat is 40
The amount is usually about 45% by weight. It is thought that it is possible to mold an FRP molded product with a high fiber content by using a mold with high strength and a resin injection device with high injection pressure, but there is no example of this being put to practical use.

Fr(P成形品の力学的性質は、繊維含有率が高くなる
ほど大きくなる。しかし従来のレジンインジェクション
成形法においてはFRPとして可能な限界まで繊維含有
率を高める技術が開発されていなかった。
The mechanical properties of Fr(P) molded products increase as the fiber content increases.However, in conventional resin injection molding methods, no technology has been developed to increase the fiber content to the limit possible for FRP.

マットまたはプリフォームマツチドダイ成形法はマット
または成形品に近い形状に予備成形された繊維補強材(
以下、プリフォームと略称する)を雄または雌金型のい
ずれか一方の型に載置し、樹脂をマットまたはプリフォ
ームにふり掛けたうえで型締めし、加熱加圧硬化してF
’RP成形品を得る成形法である。この成形法で雄金型
上にマットまたはプリフォームを載置した後、マットま
たはプリフォームに樹脂をふり掛ける工程で樹脂の粘度
が低いと、ふり掛けた樹脂が型締めずろ前に型の外に流
れ出してしまう欠点がある。このような欠点を改善する
等の目的からこの成形法に用いられる樹脂は、充填材等
の添加で樹脂の粘度を高めた樹脂混合物が使用されるの
が普通である。マットまたはプリフォームマツチドダイ
成形法は、このように粘度の高い樹脂混合物を使用せざ
るを得ないため、粘度の低い樹脂を用いる場合に比べて
繊維含有率の高いFRP成形品を成形しにくい欠点があ
る。実用例によると樹脂として不飽和ポリエステル樹脂
を用い、繊維補強材としてガラス繊維チョツプドストラ
ンドマットを使用した場合のガラス含有率はたかだか3
0重量%程度である。
The mat or preform matte die molding method uses a fiber reinforced material (preformed into a shape similar to a mat or molded product).
The preform (hereinafter abbreviated as preform) is placed in either a male or female mold, the mat or preform is sprinkled with resin, the mold is clamped, and the mold is cured under heat and pressure.
'This is a molding method to obtain RP molded products. In this molding method, after placing the mat or preform on the male mold, if the viscosity of the resin is low during the process of sprinkling resin on the mat or preform, the sprinkled resin may come out of the mold before the mold is closed. It has the disadvantage that it leaks out. In order to improve such defects, the resin used in this molding method is usually a resin mixture whose viscosity is increased by adding a filler or the like. The matte or preform matte die molding method has the disadvantage that it is difficult to mold FRP molded products with a high fiber content compared to when using a resin with a low viscosity because it has no choice but to use a resin mixture with a high viscosity. There is. According to practical examples, when unsaturated polyester resin is used as the resin and glass fiber chopped strand mat is used as the fiber reinforcement material, the glass content is at most 3.
It is about 0% by weight.

また、マットまたはプリフォームマツチドダイ成形法は
開放状態の型に載置されたマットまたはプリフォームに
樹脂をふり掛けるのでレジンインジェクション成形法の
密閉された成形型中に樹脂を注入する方法に比べ、樹脂
の飛散、臭気等環境衛生上の問題点がある。
In addition, the mat or preform matte die molding method involves sprinkling resin onto a mat or preform placed in an open mold, so compared to resin injection molding, which injects resin into a closed mold. There are environmental hygiene problems such as resin scattering and odor.

前述のように従来のレジンインジェクション成形法およ
びマットまたはプリフォームマツチドダイ成形法はいず
れも可能な限界まで繊維含有率を高めた強度の大きいF
RP成形品を効率よく成形するのに適したものではなか
った。
As mentioned above, the conventional resin injection molding method and the matte or preform matte die molding method both produce high-strength F with a high fiber content as high as possible.
It was not suitable for efficiently molding RP molded products.

発明が解決しようとする問題点 本発明は繊維含有率が高く、強度の大きなFRP成形品
を効率よく成形するのに適した成形法を提供することを
目的とする。
Problems to be Solved by the Invention It is an object of the present invention to provide a molding method suitable for efficiently molding FRP molded products having a high fiber content and high strength.

本発明者らは成形用型の食切り部の構造がポジティブ型
の雄型と雌型を用い、従来のレジンインジェクション成
形法とマットまたはプリフォームマツチドダイ成形法と
を組み合わせることによって従来法に比べて著しく繊維
含有率を高めることができ、しかも得られたFRP成形
品の力学的強度も大きなことを知見し、これらの知見に
もとづき、本発明を完成するに至った。
The present inventors used male and female molds with a positive cutout structure, and combined the conventional resin injection molding method and matte or preform matte die molding method. It has been found that the fiber content can be significantly increased by using FRP molded products, and the mechanical strength of the obtained FRP molded products is also high.Based on these findings, the present invention has been completed.

本発明は、成形用型の食切り部の構造がポジティブ型の
雄または雌型のいずれか一方に繊維補強材を載置した後
、雌雄の型を接近させて食切り部から樹脂が流出しない
ように押さえ、ついで型内の適切な位置に設けられた注
入孔より樹脂を注入した後、型締め成形することを特徴
とする繊維強化プラスデック成形品の成形法に関する。
In the present invention, after placing a fiber reinforcing material on either the male or female mold of which the structure of the cutting part of the mold is positive, the male and female molds are brought close together to prevent resin from flowing out from the cutting part. The present invention relates to a method of molding a fiber-reinforced PlusDeck molded product, which is characterized in that the resin is injected through an injection hole provided at an appropriate position in the mold, and then the mold is clamped and molded.

本発明では、まず成形用型の食切り部の構造がポジティ
ブ型の雄または雌型のいずれか一方に繊維補強材を載置
する。食切り部の構造をポジティブ型とする以外は、F
RPの圧縮成形に通常用いられる型構造を用いることが
できる。食切り部のトラベルは、あらかじめ型に載置さ
れる繊維補強材のかさにより決まるが、約2〜約30m
m程度1好ましくは約3〜約1(Jnm程度、クリアラ
ンスは約0.05〜O,15mm程度が好ましい。
In the present invention, first, a fiber reinforcing material is placed on either a male or female mold having a positive cutout structure of a mold. F except that the structure of the cutting part is positive type.
A mold structure commonly used for compression molding of RP can be used. The travel of the cutting part is determined by the bulk of the fiber reinforcement material placed on the mold in advance, but is approximately 2 to 30 m.
The clearance is preferably about 0.05 to about 15 mm, preferably about 3 to about 1 (J nm).

型の材質としては、たとえば金属、プラスチック等が使
用できる。金属製のものを用いると成形品を量産するこ
とができるので好ましい。型の形状は目的とする成形品
の形状に応じて任意に選ぶことができる。
As the material of the mold, for example, metal, plastic, etc. can be used. It is preferable to use metal because molded products can be mass-produced. The shape of the mold can be arbitrarily selected depending on the shape of the intended molded product.

本発明に用いられる繊維補強材としては、通常のFRP
成形品に使用される繊維補強材が使用可能である。たと
えば、ガラス繊維、炭素繊維9石英繊維、セラミックフ
ァイバー、ジルコニヤ繊維、ボロン繊維、タングステン
繊維、モリブデン繊維、11繊維、ベリリウム繊維、ス
テンレス繊維等の無機繊維類、ポリアミド系繊維、ポリ
エステル繊維等の合成繊維等を用いることができる。樹
脂との接着性を改良するために繊維表面を予め処理をお
こなった繊維補強材を用いてもよい。これらの繊維補強
材は単独または2種以上組み合わせて用いることができ
る。上記の繊維補強材は、たとえばプリフォーム、マッ
ト状、織物状等の製品に加工された形態で使用できる。
The fiber reinforcing material used in the present invention is ordinary FRP.
Fiber reinforcement materials used in molded products can be used. For example, inorganic fibers such as glass fiber, carbon fiber 9 quartz fiber, ceramic fiber, zirconia fiber, boron fiber, tungsten fiber, molybdenum fiber, 11 fiber, beryllium fiber, stainless steel fiber, synthetic fiber such as polyamide fiber, polyester fiber, etc. etc. can be used. A fiber reinforcing material whose fiber surface has been treated in advance to improve adhesion to the resin may be used. These fiber reinforcing materials can be used alone or in combination of two or more. The above-mentioned fiber reinforcing material can be used in the form of processed products such as preforms, mats, and textiles.

これらは単独または2種以上組み合わせた複合形態で用
いてもよい。FRP成形品に含まれる繊維含有率は、た
とえば樹脂の粘度。
These may be used alone or in a composite form in combination of two or more. The fiber content contained in an FRP molded product is determined by, for example, the viscosity of the resin.

繊維補強材の種類と製品形態およびFRP成形品として
望まれる特性等から任意に選ぶことができるが、通常約
5〜約80重量%程度、好ましくは約50〜約70重量
%程度である。
The amount can be arbitrarily selected depending on the type of fiber reinforcing material, product form, desired characteristics of the FRP molded product, etc., but it is usually about 5 to about 80% by weight, preferably about 50 to about 70% by weight.

つぎに、いずれか一方に繊維補強材を載置した雌雄の型
を接近させて食切り部から樹脂が流出しないように押さ
える。
Next, male and female molds with a fiber reinforcing material placed on either side are brought close to each other and pressed to prevent resin from flowing out from the cutout part.

本発明に用いられる雌雄の型を接近させる装置としては
、FRP成形品の圧縮成形に通常用いられる油圧式プレ
ス等を用いることができる。プレスは適切な型間隙にな
るまで雌雄の型を接近させて一旦停止し、さらに型締め
動作に移るので、位置制御機構を有したものが好ましい
。雌雄の型の接近の程度は、雌雄の型の間に繊維補強材
を挾み込み、樹脂が流出しない状態であればよく、雌雄
の型が繊維補強材を完全に食い切り、かみあった状態で
もよい。
As a device for bringing the male and female molds closer together for use in the present invention, a hydraulic press or the like commonly used for compression molding of FRP molded products can be used. The press is preferably equipped with a position control mechanism, since the male and female molds are brought close to each other until an appropriate mold gap is achieved, the press is temporarily stopped, and then the press moves to a mold clamping operation. The degree to which the male and female molds are close to each other is sufficient as long as the fiber reinforcing material is sandwiched between the male and female molds and the resin does not flow out, or the male and female molds may completely cut through the fiber reinforcing material and interlock with each other. .

雌雄の型を接近させた後、型内の適切な位置に設けられ
た注入孔より樹脂を注入する。注入装置としては注入圧
力として数kg/cm”の能力を存した、たとえばポン
プ類、リアクション インジエクシゴン モールディン
グ(Reaction InjectionMoldi
ng、以下、RIMと略称する)注入機等が使用できる
After the male and female molds are brought close to each other, resin is injected through injection holes provided at appropriate positions within the mold. Injection devices had the capability of injection pressure of several kg/cm, such as pumps, Reaction Injection Molding, etc.
ng (hereinafter abbreviated as RIM) injection machine, etc. can be used.

型内に注入する樹脂としては、通常のFRP成形品の成
形に用いられる樹脂は如何なるものでもよいが、たとえ
ば不飽和ポリエステル樹脂、ビニルエステル樹脂、エポ
キシ樹脂、ポリウレタン樹脂、ポリイミド樹脂、フェノ
ール樹脂、シリコーン樹脂、iかけポリエステルアミド
樹脂、橋かけポリアミド樹脂、橋かけエポキシ変性ポリ
アミノアミド樹脂、橋かけポリエーテルアミド樹脂等の
熱硬化性樹脂の使用が好ましい。不飽和ポリエステル樹
脂は無水フタル酸、イソフタル酸、無水マレイン酸、フ
マル酸等の2塩基酸成分およびエチレングリコール、プ
ロピレングリコール等のグリコール成分のポリ縮合反応
によって得られる不飽和アルキドとスチレン等のビニル
モノマーから得られる樹脂で、適度な物性を持ち成形性
がよいことからF It P用マトリックスとして多く
用いられている。エポキシ樹脂を変性して得られるビニ
ルエステル樹脂またはエポキシ樹脂は力学的性質。
The resin injected into the mold may be any resin that is used in the molding of ordinary FRP molded products, but examples include unsaturated polyester resin, vinyl ester resin, epoxy resin, polyurethane resin, polyimide resin, phenol resin, and silicone. It is preferable to use thermosetting resins such as resins, i-layered polyesteramide resins, crosslinked polyamide resins, crosslinked epoxy-modified polyaminoamide resins, and crosslinked polyetheramide resins. Unsaturated polyester resins are made of unsaturated alkyds obtained by polycondensation reactions of dibasic acid components such as phthalic anhydride, isophthalic acid, maleic anhydride, and fumaric acid components and glycol components such as ethylene glycol and propylene glycol, and vinyl monomers such as styrene. This resin is often used as a matrix for F It P because it has appropriate physical properties and good moldability. Vinyl ester resin or epoxy resin obtained by modifying epoxy resin has mechanical properties.

硬化収縮等の物性が不飽和ポリエステル樹脂より優れた
樹脂である。使用されるエポキシ樹脂の大部分は速硬化
タイプのビスフェノールA型エポキシ樹脂である。ポリ
イソシアネートとポリオールとの高分子化反応で得られ
るポリウレタン樹脂は硬化が速い特徴を持つマトリック
スである。2゜2°−(1,3−フェニレン)ビス−2
−オキサゾリン(以下、1.3−PBOと略称する)と
2塩基酸と触媒との反応で得られる橋かけポリエステル
アミド樹脂およびl、3−PBOとジアミノジフェニル
メタン等のジアミン化合物と触媒との反応で得られる橋
かけポリアミノアミド樹脂および1.3−PBOとジア
ミン化合物とエポキシ樹脂と触媒との反応で得られる橋
かけエポキシ変性ポリアミノアミド樹脂および!、3−
PBOとフェノール性水酸基化合物との反応で得られる
橋かけポリエーテルアミド樹脂1は、本発明による成形
法に適した熱硬化性樹脂である。樹脂にはそれぞれの要
求特性に合う触媒、安定剤、内部離型剤9着色剤、難燃
剤、充填材等を添加して使用できる。
This resin has better physical properties such as curing shrinkage than unsaturated polyester resin. Most of the epoxy resins used are fast curing type bisphenol A epoxy resins. Polyurethane resin obtained through a polymerization reaction between polyisocyanate and polyol is a matrix that is characterized by rapid curing. 2゜2゜-(1,3-phenylene)bis-2
- A cross-linked polyesteramide resin obtained by the reaction of oxazoline (hereinafter abbreviated as 1.3-PBO), a dibasic acid, and a catalyst, and a reaction of l,3-PBO, a diamine compound such as diaminodiphenylmethane, and a catalyst. The obtained cross-linked polyaminoamide resin and the cross-linked epoxy-modified polyaminoamide resin obtained by the reaction of 1,3-PBO, a diamine compound, an epoxy resin, and a catalyst, and! , 3-
The crosslinked polyetheramide resin 1 obtained by the reaction of PBO and a phenolic hydroxyl compound is a thermosetting resin suitable for the molding method according to the present invention. Catalysts, stabilizers, internal mold release agents, colorants, flame retardants, fillers, etc. can be added to the resin to meet the required characteristics.

本発明による成形法は、生産性の高い成形法を狙ったも
のであり硬化の速い樹脂を用いることが好ましい。主剤
系、硬化剤系の全成分を1つのタンクに混合しておき、
型内に注入する一液法または主剤系、硬化剤系の成分を
2つのタンクに別々に混合しておき、使用時に2つの液
を混合して型内に注入する二液法または3つの液を混合
して型内に注入する三液法等それぞれの樹脂の性質に合
った方法を選ぶことが好ましい。繊維含有率の大きいF
RP成形品を得るためには比較的粘度の低い、たとえば
1500cps程度以下の粘度を有した繊維補強材への
含浸性のよい樹脂を用いることが好ましい。繊維含有率
が50〜80重量%程度の非常に大きいFRP成形品を
得るためには1000cps程度以下の粘度を有する樹
脂を用いることが好ましい。さらに使用する樹脂の粘度
がlO〜300cps程度の非常に低い樹脂であれば含
浸性の点から最も好ましい。
The molding method according to the present invention is aimed at a molding method with high productivity, and it is preferable to use a resin that hardens quickly. Mix all the components of the base agent system and curing agent system in one tank,
One-component method, in which the base and curing agent components are mixed separately in two tanks, and the two components are mixed before use and then injected into the mold.Two-component method, or three-component method, in which the components are injected into the mold. It is preferable to choose a method that suits the properties of each resin, such as a three-component method in which the mixture is mixed and injected into the mold. F with high fiber content
In order to obtain an RP molded product, it is preferable to use a resin that has a relatively low viscosity, for example, about 1500 cps or less, and has good impregnation properties into the fiber reinforcing material. In order to obtain a very large FRP molded article with a fiber content of about 50 to 80% by weight, it is preferable to use a resin having a viscosity of about 1000 cps or less. Furthermore, it is most preferable from the viewpoint of impregnating properties that the resin used has a very low viscosity of about 10 to 300 cps.

さらに同じ目的から充填材を添加しないで粘度を低く押
さえた樹脂混合物によるFRPの成形を行なっても、ク
ラックの発生しない樹脂を用いることか好ましい。
Furthermore, for the same purpose, it is preferable to use a resin that does not cause cracks even when FRP is molded using a resin mixture whose viscosity is kept low without adding filler.

樹脂を注入した後、型締め成形する。この操作は前述の
型締め装置によりおこなわれる。樹脂として熱可塑性樹
脂を用いた場合は特に加熱する必要はないが、熱硬化性
樹脂を用いた場合は加熱する。加熱温度は樹脂の種類な
どにより一概には言えないが、通常、約100〜250
℃程度である。
After injecting the resin, the mold is clamped and molded. This operation is performed by the aforementioned mold clamping device. When a thermoplastic resin is used as the resin, there is no particular need for heating, but when a thermosetting resin is used, heating is required. Although the heating temperature cannot be determined unconditionally depending on the type of resin, it is usually about 100 to 250℃.
It is about ℃.

また、圧力は通常、約10〜50kg/cm’程度であ
る。成形に要する時間は樹脂や触媒の種類や量。
Further, the pressure is usually about 10 to 50 kg/cm'. The time required for molding depends on the type and amount of resin and catalyst.

繊維補強材の含量あるいは成形品の板厚などによって変
わるが、通常、約30秒〜30程度度である。
Although it varies depending on the content of the fiber reinforcing material or the thickness of the molded product, it is usually about 30 seconds to about 30 degrees.

以上の操作によってFRP成形品が得られる。An FRP molded product is obtained by the above operations.

発明の効果 本発明の成形法によれば繊維補強材があらかじめ載置さ
れてはいるが、空間が十分ある型内に樹脂を注入するの
で非常に小さい圧力で樹脂の注入が可能である。しかも
粘度の低い樹脂を注入しても樹脂が型外に流れ出る恐れ
はない。また樹脂の飛散、臭気等の点からも従来のマッ
トまたはプリフォームマツチドダイ成形法に比べて成形
環境がよい。また注入後、直ちに型締め成形をおこなう
ので繊維含有率が非常に大きい成形品は勿論のこと、繊
維含有率を任意に選ぶことが可能である。
Effects of the Invention According to the molding method of the present invention, although the fiber reinforcing material is placed in advance, the resin is injected into a mold with sufficient space, so the resin can be injected with very low pressure. Moreover, even if a resin with low viscosity is injected, there is no fear that the resin will flow out of the mold. In addition, the molding environment is better than the conventional mat or preform matte die molding method in terms of resin scattering, odor, etc. Furthermore, since clamping molding is performed immediately after injection, it is possible not only to produce a molded product with a very high fiber content, but also to arbitrarily select the fiber content.

更にまた、型締めに要するプレスの加圧容量としては低
粘度の樹脂が使用できるのでシート モールディング 
コンパウンド(5heet MoldingCompo
unds 、以下、SMCと略称する)、バルク モー
ルディング コンパウンド(Bulk Molding
Compounds 、以下、BMCと略称する)等の
圧縮成形に用いられるプレスに比べて非常に小さい容量
のプレスが使用可能である。
Furthermore, since low viscosity resin can be used for the pressurizing capacity of the press required for mold clamping, sheet molding
Compound (5heet Molding Compo
unds (hereinafter abbreviated as SMC), bulk molding compound (Bulk Molding
A press with a much smaller capacity than a press used for compression molding such as Compounds (hereinafter abbreviated as BMC) can be used.

樹脂として硬化の速い熱硬化性樹脂を用い、必要に応じ
加熱硬化すると硬化時間が短く、生産性の非常に高い成
形法とすることが可能である。
If a thermosetting resin that hardens quickly is used as the resin and is cured by heating if necessary, the curing time is short and a molding method with very high productivity can be achieved.

次に実施例をあげて本発明をさらに具体的に説明する。Next, the present invention will be explained in more detail with reference to Examples.

実施例1 樹脂として橋かけポリエステルアミド樹脂、繊維補強材
としてガラス繊維、樹脂の注入装置としてRIM注入機
、型締め装置として上押式の油圧プレスおよび試験用金
型を用いてトレー状FRP成形品を成形した。
Example 1 A tray-shaped FRP molded product was produced using a cross-linked polyesteramide resin as the resin, glass fiber as the fiber reinforcement material, a RIM injection machine as the resin injection device, a top-pressing hydraulic press as the mold clamping device, and a test mold. was molded.

(樹脂および樹脂注入の準備) 2.2 −、(1,3−フェニレン)ビス−2−オキサ
ゾリン(以下1.3−PBOと略称する)8.25kg
、パラオキシ安息香酸1.IIkg、サリチル酸0゜6
4kgを計量後トライブレンドしてRIM注入機の約1
50℃に加温されたA液用タンクに、また1、3−P[
302,6kg、サリチル酸1.85kg、セバシン酸
5.55kg、亜IJ 7酸0.75kgを計量後トラ
イブレンドしてRIM注入機の約150℃に加温された
B液用タンクに装入し撹拌しながら溶解した。溶解後A
、Bそれぞれの液は、液温か140℃になるよう温度調
節した。140℃におけるA液の粘度は約40cps(
B型粘度計)、B液の粘度は約50 cps(B型粘度
計)であった。A液封B液の混合比が80対21.5に
なるようにA、Bそれぞれの液の吐出量を計量した。計
虫後のA液とB液を合わせた吐出mは123g/秒であ
った。
(Preparation for resin and resin injection) 2.2-, (1,3-phenylene)bis-2-oxazoline (hereinafter abbreviated as 1.3-PBO) 8.25 kg
, paraoxybenzoic acid 1. II kg, salicylic acid 0°6
After weighing 4 kg, tri-blend it into the RIM injection machine.
In addition, 1,3-P[
After weighing 302.6 kg, salicylic acid 1.85 kg, sebacic acid 5.55 kg, and IJ 7 acid 0.75 kg, they were triblended and charged into the B liquid tank heated to approximately 150°C of the RIM injection machine and stirred. It dissolved while doing so. After dissolving A
The temperature of each of the liquids B and B was adjusted so that the liquid temperature was 140°C. The viscosity of liquid A at 140°C is approximately 40 cps (
B-type viscometer), and the viscosity of liquid B was about 50 cps (B-type viscometer). The discharge amounts of each liquid A and B were measured so that the mixing ratio of liquid A and liquid B was 80:21.5. The combined discharge m of liquids A and B after measurement was 123 g/sec.

吐出圧力はA液側が約70 kg/ am’ 、B液側
が約l40kg/am2であった。
The discharge pressure was approximately 70 kg/am' on the A liquid side and approximately 140 kg/am2 on the B liquid side.

(金型、プレス等の準備) 成形品の概略寸法は40cm長x27cm幅X2cm深
X3mm板厚であり、第1図に成形装置の概略図を、第
2図に金型の食切り部を示した。
(Preparation of mold, press, etc.) The approximate dimensions of the molded product are 40 cm long x 27 cm wide x 2 cm deep x 3 mm thick. Figure 1 shows a schematic diagram of the molding equipment, and Figure 2 shows the cutting part of the mold. Ta.

第1図においてlは成形品、2は雌型、3は雄型を示ず
。4は注入孔でRIM注入機のミキシングヘッドを取り
付は固定した。5は油圧プレスの盤面を示す。
In FIG. 1, l indicates a molded product, 2 indicates a female mold, and 3 indicates a male mold. 4 is the injection hole where the mixing head of the RIM injection machine was fixedly attached. 5 shows the board surface of the hydraulic press.

第2図は金型の食切り部を示す。トラベルは5mm、ク
リアランスはO、l mmに設計した。
FIG. 2 shows the cutting part of the mold. The travel was designed to be 5 mm and the clearance to be 0.1 mm.

金型を上押式の油圧プレスの盤面5に取り付け、RIM
注入機のミキシングヘッドを雌型2の注入孔4の位置に
固定した後、金型に埋め込んだ電気ヒーターで金型成形
品表面の温度を200℃に温度調節した。
Attach the mold to the platen 5 of the top-press type hydraulic press, and RIM
After the mixing head of the injection machine was fixed at the position of the injection hole 4 of the female mold 2, the temperature of the surface of the molded product was adjusted to 200° C. using an electric heater embedded in the mold.

プレスを下降させ、金型を開放の状態にし、金型の表面
に離型剤としてワックスを塗布した。
The press was lowered to open the mold, and wax was applied as a mold release agent to the surface of the mold.

(成 形) 雄型3に約47cm長×約34cm幅の長方形に裁断し
たコンティニュアス ストランド マットM8609(
450g/m”、旭ファイバーグラス(株)製)8層を
載置した後、プレスを上昇させて雌型2と雄型3の間隙
りが約2mmになった時プレスの上昇を一旦停止させた
(第5図)。
(Molding) Continuous strand mat M8609 cut into a rectangle approximately 47 cm long x approximately 34 cm wide using a male mold 3 (
After placing 8 layers of 450g/m" (manufactured by Asahi Fiberglass Co., Ltd.), the press was raised and when the gap between the female mold 2 and the male mold 3 became approximately 2 mm, the press was temporarily stopped from rising. (Figure 5).

RIM注入機を作動させ、2.2秒間(計算吐出量 2
70g)密閉型内に前記樹脂を注入した。樹脂注入後、
直ちにプレスをゆっくりと上昇させC上昇速度 約0 
、5 ram/秒)、前もって設置したスペーサーに当
たるまで型締めした。2分間加熱加圧した後、プレスを
下降させてトレー状FRP成形品を脱型し取り出した。
Activate the RIM injection machine for 2.2 seconds (calculated discharge amount 2
70g) The resin was poured into a closed mold. After resin injection,
Immediately raise the press slowly and increase the C raising speed to approximately 0.
, 5 ram/sec), and the mold was clamped until it hit the spacer installed in advance. After heating and pressurizing for 2 minutes, the press was lowered and the tray-shaped FRP molded product was demolded and taken out.

成形品の板厚を調整するためにスペーサーを用いたが加
圧力は約30kg/cm’であった。成形品の平均板厚
は2.84mmであった。 成形品より試験片を切り出
し日本工業規格(JIS)の方法で物性を測定した結果
を別表に示す。
A spacer was used to adjust the thickness of the molded product, and the pressing force was about 30 kg/cm'. The average plate thickness of the molded product was 2.84 mm. A test piece was cut out from the molded product and its physical properties were measured using the Japanese Industrial Standards (JIS) method.The results are shown in the attached table.

実施例2 実施例1の繊維補強材のコンティニュアスストランドマ
ットM8609を8層用いる代わりに10層を用いる以
外は実施例1と同様におこなった。 成形品より試験片
を切り出し日本工業規格(J Is)の方法で物性を測
定した結果を別表に示す。
Example 2 The same procedure as in Example 1 was carried out except that 10 layers of the continuous strand mat M8609 of the fiber reinforcement material of Example 1 were used instead of 8 layers. A test piece was cut out from the molded product and its physical properties were measured using the Japanese Industrial Standards (JIS) method.The results are shown in the attached table.

実施例3 実施例1の繊維補強材のコンティニュアスストランドマ
ットM8609を8層用いる代わりに、下記に示すガラ
ス繊維構成の繊維補強材を用いる以外は実施例1と同様
におこなった。成形品より試験片を切り出し日本工業規
格(J I S)の方法で物性を測定した結果を別表に
示す。
Example 3 The same procedure as in Example 1 was carried out except that instead of using eight layers of continuous strand mat M8609 as the fiber reinforcement material in Example 1, a fiber reinforcement material having the glass fiber structure shown below was used. A test piece was cut out from the molded product and its physical properties were measured using the Japanese Industrial Standards (JIS) method.The results are shown in the attached table.

ガラス繊維構成:表面層/中間層/表面層表面層ニ一方
向ロービング クロス REW 650x−tlMを2層 (日本硝子繊維(株)製) 中間層;コンティニュアスストランドマットM 860
9 (450g/my)を3層(旭ファバーグラス(株
)製) 成形品の物性
Glass fiber composition: Surface layer / Intermediate layer / Surface layer 2 layers of unidirectional roving cloth REW 650x-tlM (manufactured by Nippon Glass Fiber Co., Ltd.) Intermediate layer: Continuous strand mat M 860
9 (450g/my) in 3 layers (manufactured by Asahi Faberglass Co., Ltd.) Physical properties of molded product

【図面の簡単な説明】[Brief explanation of the drawing]

第1図に実施例Iで用いた成形装置の概略図を、第2図
に実施例■で用いた金型の食切り部の拡大図を示す。第
3図は雌型の食切り部にエツジが付いた金型の変形例を
、第4図、第5図はそれぞれ雌雄の型の接近例を示す。 図中、lは成形品を、2は雌型を、3は雄型を、4は樹
脂の注入孔を、5はプレスの盤面を、6は繊W、補強材
を示す。 茅 1 図 茅 2 図 $ 3 口 $4 図
FIG. 1 shows a schematic view of the molding apparatus used in Example I, and FIG. 2 shows an enlarged view of the cutting part of the mold used in Example 2. FIG. 3 shows a modified example of a mold in which the female mold has an edge on its cut-out portion, and FIGS. 4 and 5 show examples of approaches of male and female molds, respectively. In the figure, l indicates a molded product, 2 indicates a female die, 3 indicates a male die, 4 indicates a resin injection hole, 5 indicates a press board surface, and 6 indicates a fiber W and a reinforcing material. Bamboo 1 Fig. Bamboo 2 Fig. $3 Mouth $4 Fig.

Claims (1)

【特許請求の範囲】[Claims] 成形用型の食切り部の構造がポジティブ型の雄または雌
型のいずれか一方に繊維補強材を載置した後、雌雄の型
を接近させて食切り部から樹脂が流出しないように押さ
え、ついで型内の適切な位置に設けられた注入孔より樹
脂を注入した後、型締め成形することを特徴とする繊維
強化プラスチック成形品の成形法。
After placing the fiber reinforcing material on either the male or female mold whose cutout part of the molding mold has a positive structure, the male and female molds are brought close together and held so that the resin does not flow out from the cutout part. A method for molding a fiber-reinforced plastic molded product, which comprises injecting resin through an injection hole provided at an appropriate position in the mold, and then clamping the mold.
JP62322345A 1986-12-19 1987-12-18 Molding method for fiber reinforced plastic moldings Expired - Lifetime JPH082543B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP62322345A JPH082543B2 (en) 1986-12-19 1987-12-18 Molding method for fiber reinforced plastic moldings

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP30500286 1986-12-19
JP61-305002 1986-12-19
JP62322345A JPH082543B2 (en) 1986-12-19 1987-12-18 Molding method for fiber reinforced plastic moldings

Publications (2)

Publication Number Publication Date
JPS63288723A true JPS63288723A (en) 1988-11-25
JPH082543B2 JPH082543B2 (en) 1996-01-17

Family

ID=26564127

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62322345A Expired - Lifetime JPH082543B2 (en) 1986-12-19 1987-12-18 Molding method for fiber reinforced plastic moldings

Country Status (1)

Country Link
JP (1) JPH082543B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04316811A (en) * 1991-04-17 1992-11-09 Mitsubishi Motors Corp Forming method for composite material
US9162397B2 (en) 2009-06-22 2015-10-20 Toyota Jidosha Kabushiki Kaisha Fiber reinforced resin, manufacturing method for fiber reinforced resin, and manufacturing system for fiber reinforced resin
JP2016144921A (en) * 2015-02-09 2016-08-12 日産自動車株式会社 Molding method and molding apparatus for composite material
CN107244038A (en) * 2017-07-31 2017-10-13 苏州春秋电子科技股份有限公司 Carbon fiber plate burying forming method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04316811A (en) * 1991-04-17 1992-11-09 Mitsubishi Motors Corp Forming method for composite material
US9162397B2 (en) 2009-06-22 2015-10-20 Toyota Jidosha Kabushiki Kaisha Fiber reinforced resin, manufacturing method for fiber reinforced resin, and manufacturing system for fiber reinforced resin
JP2016144921A (en) * 2015-02-09 2016-08-12 日産自動車株式会社 Molding method and molding apparatus for composite material
CN107244038A (en) * 2017-07-31 2017-10-13 苏州春秋电子科技股份有限公司 Carbon fiber plate burying forming method

Also Published As

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