JPS6324466B2 - - Google Patents
Info
- Publication number
- JPS6324466B2 JPS6324466B2 JP55128773A JP12877380A JPS6324466B2 JP S6324466 B2 JPS6324466 B2 JP S6324466B2 JP 55128773 A JP55128773 A JP 55128773A JP 12877380 A JP12877380 A JP 12877380A JP S6324466 B2 JPS6324466 B2 JP S6324466B2
- Authority
- JP
- Japan
- Prior art keywords
- adhesive
- resin film
- sheet
- colored opaque
- bonded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229920005989 resin Polymers 0.000 claims description 27
- 239000011347 resin Substances 0.000 claims description 27
- 239000000853 adhesive Substances 0.000 claims description 16
- 230000001070 adhesive effect Effects 0.000 claims description 16
- 239000004745 nonwoven fabric Substances 0.000 claims description 16
- 239000007787 solid Substances 0.000 claims description 11
- 239000004744 fabric Substances 0.000 claims description 10
- 238000004049 embossing Methods 0.000 claims description 8
- 239000002023 wood Substances 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000012209 synthetic fiber Substances 0.000 claims description 4
- 229920002994 synthetic fiber Polymers 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000011521 glass Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000002845 discoloration Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 229920002433 Vinyl chloride-vinyl acetate copolymer Polymers 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 241000218691 Cupressaceae Species 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Description
【発明の詳細な説明】
本発明は床面化粧材料あるいは壁面化粧材料に
使用する化粧シートで特にシートの厚みを薄くし
ても目ヤセがでにくくしかも寸法安定性が良好で
意匠的にも化粧シート内部にエンボスが施されて
いるため質感と深みのあるリアル感の豊富なエン
ボス化粧シートの製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention is a decorative sheet used as a decorative floor material or a decorative wall material, which is particularly resistant to discoloration even when the thickness of the sheet is made thin, has good dimensional stability, and is decorative in terms of design. This invention relates to a method for manufacturing an embossed decorative sheet that has rich texture, depth, and realism because the inside of the sheet is embossed.
従来の化粧シートは、目ヤセを軽減させるため
にシートの厚みを0.4mm以上必要としてきた、そ
の為コストが高く又長期的な加熱加圧によつて加
圧部の周辺がふくれるといつた欠点をもつてい
た。又意匠的にはリアル感をもたせる為に表面に
エンボスを施して凹凸をつけたりしていたが表面
のエンボスの場合は質感あるいは深みを出すとい
つた効果に乏しく、しかも凹部が目づまりしやす
いといつた欠点をもつていた。 Conventional decorative sheets required a sheet thickness of 0.4 mm or more to reduce eye discoloration, which resulted in high costs and drawbacks such as swelling around the pressurized area due to long-term heating and pressurization. It had a In addition, in order to give a realistic feel to the design, the surface was embossed to create irregularities, but embossing the surface lacks the effect of creating texture or depth, and moreover, the recesses tend to get clogged. It had some flaws.
本発明は、このような点を考慮して製造される
化粧シートで質感が豊富にありしかも表面はフラ
ツトな形状を有し、しかも不織布を用いるものは
該不織布を着色不透明樹脂フイルム間に熱接着す
るため基材の表面の凹凸が不織布によつて吸収さ
れるため表面に目ヤセとしてでてこないばかりで
なく不織布が樹脂フイルムを固定するため熱によ
る寸法変化が極めて少ないといつた特徴をもつて
いる化粧シートの製造方法に関するものである。 The present invention is a decorative sheet manufactured with these points in mind, which has a rich texture and a flat surface, and which uses a nonwoven fabric by thermally bonding the nonwoven fabric between a colored opaque resin film. Therefore, the irregularities on the surface of the base material are absorbed by the nonwoven fabric, so not only do they not appear as discoloration on the surface, but also because the nonwoven fabric fixes the resin film, dimensional changes due to heat are extremely small. The present invention relates to a method for manufacturing a decorative sheet.
以下本発明を図面に従つて詳細に説明すると、
まず第１図に示す様に着色不透明樹脂フイルム１
に紙、天然繊維又は合成繊維のシート２を接着剤
４を介して貼合して積層シート５を作成する。 The present invention will be explained in detail below with reference to the drawings.
First, as shown in Figure 1, a colored opaque resin film 1 is
A sheet 2 of paper, natural fiber, or synthetic fiber is bonded to the paper, natural fiber, or synthetic fiber through an adhesive 4 to create a laminated sheet 5.
次に、第２図に示す様に積層シート５の着色不
透明樹脂フイルム１の面に、パールベタ層６およ
び木目柄模様又は布目柄模様の印刷層７を設け、
次いで該印刷層の上から、木目柄模様の場合には
ヘアーライン状の、布目柄模様の場合には目の荒
い梨地又は絹目等の布目状のエンボス８を施す。 Next, as shown in FIG. 2, a pearl solid layer 6 and a print layer 7 with a wood grain pattern or cloth grain pattern are provided on the surface of the colored opaque resin film 1 of the laminated sheet 5,
Then, from above the printed layer, embossing 8 is applied in the form of a hairline in the case of a wood grain pattern, or in the form of a rough texture such as satin or silk in the case of a cloth grain pattern.
次いで第３図に示す様にエンボス面に熱圧着に
より又は接着剤４を介して透明又は半透明樹脂フ
イルム９を貼り合わせてエンボス化粧シートを得
る。 Next, as shown in FIG. 3, a transparent or translucent resin film 9 is bonded to the embossed surface by thermocompression bonding or via an adhesive 4 to obtain an embossed decorative sheet.
積層シート５は前述の第１図に示したものの他
に、第４図に示す着色不透明樹脂フイルム１に不
織布３を接着剤４を介して貼合したものや、第５
図に示す不織布３の両面に着色不透明樹脂フイル
ム１を接着剤４を介して貼合したもの、あるいは
第６図に示す不織布３の両面に着色不透明樹脂フ
イルム１を熱圧着によつて貼合したものが使用で
きる。なお、各れの構成の場合でもパールベタ層
と印刷層とは着色不透明樹脂フイルム１の面に設
ける。 In addition to the laminated sheet 5 shown in FIG.
A colored opaque resin film 1 was bonded to both sides of the nonwoven fabric 3 shown in the figure via an adhesive 4, or a colored opaque resin film 1 was bonded to both sides of the nonwoven fabric 3 shown in Figure 6 by thermocompression bonding. Things can be used. In each case, the pearl solid layer and the printing layer are provided on the surface of the colored opaque resin film 1.
着色不透明樹脂フイルム１としては塩化ビニル
フイルム、ポリエステルフイルム、ポリプロピレ
ンフイルム、その他が使用できる。 As the colored opaque resin film 1, vinyl chloride film, polyester film, polypropylene film, and others can be used.
パールベタ層６は塩化ビニル―酢酸ビニル共重
合樹脂等のビニル系樹脂、アクリル樹脂、その他
の前記フイルムに対する接着の良好な樹脂をバイ
ンダーとし、公知のパール顔料を含むインキを用
いて形成する。なお、ベタ層は万線によるもので
も良い。 The pearl solid layer 6 is formed using a vinyl resin such as a vinyl chloride-vinyl acetate copolymer resin, an acrylic resin, or other resin that has good adhesion to the film as a binder, and an ink containing a known pearl pigment. Note that the solid layer may be made of parallel lines.
印刷層７は木目柄模様、布目柄模様の内から選
択し、エンボス８の形状は該模様の種類に応じて
任意に組み合わせる。例えば、印刷層が木目柄模
様の場合にはヘヤーライン状のエンボスが、又印
刷層が布目柄模様の場合には目の荒い梨地布目等
のエンボスが適している。 The print layer 7 is selected from a wood grain pattern and a cloth grain pattern, and the shape of the embossing 8 is arbitrarily combined depending on the type of the pattern. For example, when the printed layer has a wood grain pattern, a hairline embossing is suitable, and when the printed layer has a cloth grain pattern, an emboss with a rough satin cloth or the like is suitable.
透明又は半透明の樹脂フイルム９としては、塩
化ビニルフイルム、ポリプロピレンフイルム、ポ
リエステルフイルム等が使用でき、熱圧着又は接
着剤を介して貼り合わせる。 As the transparent or translucent resin film 9, a vinyl chloride film, a polypropylene film, a polyester film, etc. can be used, and the films are bonded together by thermocompression bonding or an adhesive.
なお、熱圧着の場合には透明又は半透明の樹脂
フイルムの方を充分に加熱し、印刷層を有するフ
イルムの方にはエンボスの戻りを防ぐ為にあまり
熱を加えない方が良い。不織布としてはガラス不
織布、ポリエステル不織布、その他の耐熱性の良
いものを用いる。耐熱性の程度としては、樹脂シ
ートの裏面に貼合する工程中あるいは化粧シート
としてすなわち製品として使用する過程で寸法変
化等を生じない程度でよい。 In addition, in the case of thermocompression bonding, it is better to sufficiently heat the transparent or translucent resin film, but not to apply too much heat to the film with the printed layer in order to prevent the emboss from coming back. As the nonwoven fabric, glass nonwoven fabric, polyester nonwoven fabric, or other materials with good heat resistance are used. The degree of heat resistance may be such that dimensional changes do not occur during the process of laminating it to the back side of the resin sheet or during the process of using it as a decorative sheet, that is, as a product.
以上のような本発明によつて製造される化粧シ
ートは、シート表面側からエンボスによる立体感
が観察され、しかもパールベタ層の柔らかな光反
射があるから、秋材部と春材部を有する木目特有
の立体感のある柔かみと深みを表現できる。ま
た、裏打ち材として不織布等があるから、目ヤセ
によつて上記柔かみや深みが妨げられることがな
いのである。更に本発明はパールベタ層上に木目
柄模様以外の布目柄模様等の印刷層を印刷した場
合でも、目の荒い梨地あるいは絹目その他の布目
等のエンボスを施すことによつてシルクなどの布
目の質感をより忠実に表現できるなど化粧シート
として質感と意匠効果に極めて価値の高いもので
ある。 The decorative sheet manufactured by the present invention as described above has a three-dimensional effect due to the embossment that can be observed from the surface side of the sheet, and also has a soft light reflection from the pearl solid layer. It can express softness and depth with a unique three-dimensional feel. Furthermore, since a nonwoven fabric or the like is used as the backing material, the softness and depth are not hindered by the grain fading. Furthermore, even when a printing layer with a cloth pattern other than a wood grain pattern is printed on the pearl solid layer, the present invention can improve the texture of silk or other cloth by embossing a rough satin finish, silk grain, or other cloth grain. It is extremely valuable for its texture and design effect as a decorative sheet, as it can express texture more faithfully.
〔実施例 １〕
厚さ0.1mmの着色不透明樹脂フイルムに接着剤
を介して積層シートを作成し、次いで該積層シー
トの着色不透明塩化ビニルフイルム表面に塩化ビ
ニル酢酸ビニル共重合樹脂をバインダーとするグ
ラビアインキを使用してパールベタ（版深40μ）
を含む３色柄の桧板目模様を通常の刷順で印刷し
た。次いで印刷面に版深30〜100μを有するヘヤ
ーライン状のエンボスを施し、そのエンボス面に
接着剤を用いて厚さ0.15mmの透明塩化ビニルフイ
ルムをドライラミネートしてエンボス化粧シート
を得た。[Example 1] A laminated sheet was created using an adhesive on a colored opaque resin film with a thickness of 0.1 mm, and then gravure was applied to the surface of the colored opaque vinyl chloride film of the laminated sheet using a vinyl chloride-vinyl acetate copolymer resin as a binder. Pearl solid using ink (plate depth 40μ)
A three-color Japanese cypress pattern including the following was printed in the normal printing order. Next, a hairline-like embossing with a plate depth of 30 to 100 μm was applied to the printed surface, and a transparent vinyl chloride film having a thickness of 0.15 mm was dry-laminated on the embossed surface using an adhesive to obtain an embossed decorative sheet.
〔実施例 ２〕
積層シートとして12ｇ／m2のガラス不織布と
0.05mm厚の着色不透明塩化ビニルフイルムを、ガ
ラス不織布をサンドイツチするようにして熱圧着
したものを使用する以外は実施例１と同様にして
エンボス化粧シートを得た。[Example 2] A 12 g/m 2 glass nonwoven fabric was used as a laminated sheet.
An embossed decorative sheet was obtained in the same manner as in Example 1, except that a colored opaque vinyl chloride film having a thickness of 0.05 mm was heat-pressed onto a glass nonwoven fabric by sandwiching it.
図面は本発明の実施例を示すものであつて、第
１図は着色不透明樹脂フイルムに紙を接着剤を介
して貼合した積層シート、第２図はその積層シー
トのフイルム面にパールベタ層と印刷層を設け、
その上からエンボスを施したもの、第３図はその
エンボス面に接着剤を介して透明フイルムを貼り
合わせたエンボス化粧シート、第４図〜第６図は
積層シートの他の実施例を各々示す断面図であ
る。
１…着色不透明樹脂フイルム、２…紙、３…ガ
ラス不織布、４…接着剤、５…積層シート、６…
パールベタ層、７…印刷層、８…エンボス、９…
透明フイルム。
The drawings show examples of the present invention, in which Fig. 1 shows a laminated sheet in which paper is bonded to a colored opaque resin film via an adhesive, and Fig. 2 shows a laminated sheet with a pearl solid layer on the film surface of the laminated sheet. Provide a printing layer,
Figure 3 shows an embossed decorative sheet with a transparent film laminated to the embossed surface via an adhesive, and Figures 4 to 6 show other examples of laminated sheets. FIG. DESCRIPTION OF SYMBOLS 1... Colored opaque resin film, 2... Paper, 3... Glass nonwoven fabric, 4... Adhesive, 5... Laminated sheet, 6...
Pearl solid layer, 7...printing layer, 8...emboss, 9...
transparent film.
Claims (1)
は合成繊維のシート２を接着剤４を介して貼合し
た積層シート５、あるいは、着色不透明樹脂フイ
ルム１に不織布３を接着剤４を介して貼合した積
層シート５、あるいは、不織布３の両面に着色不
透明樹脂フイルム１を接着剤４を介して又は熱圧
着によつて貼合した積層シート５の着色不透明樹
脂フイルム１の面に、パールベタ層６および木目
柄模様の印刷層７を設けた後該印刷層の上からヘ
アーライン状のエンボス８を施し、次いでその上
に熱圧着により又は接着剤４を介して透明又は半
透明樹脂フイルム９を貼り合わせることを特徴と
するエンボス化粧シートの製造法。 ２ 着色不透明樹脂フイルム１に紙、天然繊維又
は合成繊維のシート２を接着剤４を介して貼合し
た積層シート５、あるいは、着色不透明樹脂フイ
ルム１に不織布３を接着剤４を介して貼合した積
層シート５、あるいは、不織布３の両面に着色不
透明樹脂フイルム１を接着剤４を介して又は熱圧
着によつて貼合した積層シート５の着色不透明樹
脂フイルム１の面に、パールベタ層６および布目
柄模様の印刷層７を設けた後該印刷層の上から目
の荒い梨地あるいは布目等のエンボス８を施し、
次いでその上に熱圧着により又は接着剤４を介し
て透明又は半透明樹脂フイルム９を貼り合わせる
ことを特徴とするエンボス化粧シートの製造法。[Claims] 1. A laminated sheet 5 in which a sheet 2 of paper, natural fiber or synthetic fiber is bonded to a colored opaque resin film 1 via an adhesive 4, or a nonwoven fabric 3 is bonded to a colored opaque resin film 1 with an adhesive. 4, or the surface of the colored opaque resin film 1 of the laminate sheet 5, in which the colored opaque resin film 1 is bonded to both sides of the nonwoven fabric 3 via the adhesive 4 or by thermocompression bonding. After providing a pearl solid layer 6 and a print layer 7 with a wood grain pattern, a hairline-shaped embossing 8 is applied from above the print layer, and then a transparent or translucent resin is applied thereon by thermocompression bonding or via an adhesive 4. A method for producing an embossed decorative sheet, which is characterized by laminating a film 9 together. 2 A laminated sheet 5 in which a sheet 2 of paper, natural fiber or synthetic fiber is bonded to a colored opaque resin film 1 via an adhesive 4, or a nonwoven fabric 3 is bonded to a colored opaque resin film 1 via an adhesive 4. The pearl solid layer 6 and After providing a printed layer 7 with a cloth grain pattern, embossing 8 with a rough satin finish, cloth grain, etc. is applied from above the printed layer,
A method for producing an embossed decorative sheet, which is characterized in that a transparent or translucent resin film 9 is then laminated thereon by thermocompression bonding or via an adhesive 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP55128773A JPS5753351A (en) | 1980-09-17 | 1980-09-17 | Manufacture of embossed decorative sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP55128773A JPS5753351A (en) | 1980-09-17 | 1980-09-17 | Manufacture of embossed decorative sheet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5753351A JPS5753351A (en) | 1982-03-30 |
| JPS6324466B2 true JPS6324466B2 (en) | 1988-05-20 |
Family
ID=14993106
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP55128773A Granted JPS5753351A (en) | 1980-09-17 | 1980-09-17 | Manufacture of embossed decorative sheet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5753351A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6571454B2 (en) * | 2015-08-28 | 2019-09-04 | 東リ株式会社 | Cosmetic material |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS53427A (en) * | 1976-06-23 | 1978-01-06 | Sato Hirohito | Water sealing valve device |
-
1980
- 1980-09-17 JP JP55128773A patent/JPS5753351A/en active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS53427A (en) * | 1976-06-23 | 1978-01-06 | Sato Hirohito | Water sealing valve device |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5753351A (en) | 1982-03-30 |
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