JPS63195284A - Coated steel sheet for enameling - Google Patents

Coated steel sheet for enameling

Info

Publication number
JPS63195284A
JPS63195284A JP2722287A JP2722287A JPS63195284A JP S63195284 A JPS63195284 A JP S63195284A JP 2722287 A JP2722287 A JP 2722287A JP 2722287 A JP2722287 A JP 2722287A JP S63195284 A JPS63195284 A JP S63195284A
Authority
JP
Japan
Prior art keywords
steel plate
iron oxide
steel sheet
enamel
steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2722287A
Other languages
Japanese (ja)
Other versions
JPH0660421B2 (en
Inventor
Tadayoshi Wada
和田 忠義
Katsuhiko Yabe
矢部 克彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP62027222A priority Critical patent/JPH0660421B2/en
Publication of JPS63195284A publication Critical patent/JPS63195284A/en
Publication of JPH0660421B2 publication Critical patent/JPH0660421B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Other Surface Treatments For Metallic Materials (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

PURPOSE:To obtain a steel sheet enabling the production of an enameled product free from, scale and bubbles with satisfactory adhesion, by forming an iron oxide layer of a specified thickness on the surface of an ordinary steel sheet. CONSTITUTION:The surface of an ordinary steel sheet is degreased, roughened by pickling and oxidized with an electric furnace to form an iron oxide layer of 50-1,100Angstrom thickness. One side or both sides of the steel sheet are enameled. Since carbide, nitride, sulfide, etc., amt. of C, N, S, etc., in the oxide film is reduced and bubbles are hardly generated in the resulting enamel layer. Since the reaction of iron with water is glaze does not take place, the occurrence of fish scale can be prevented. When the iron oxide layer is plated with Ni, coated with rust preventing oil, dried and baked, various characteristics of an enameled product are improved.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明はほうろう用の被覆鋼板に関し、特に自動車、電
機製品等に使用されている通常の普通鋼板をほうろう用
鋼板として使用可能にするとともに、従来のほうろう用
鋼板と同等以上に爪とびゃ泡欠陥及び密着性不良のない
両面若しくは片面はうろう成品の製造を可能にする鋼板
を提供することにある。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a coated steel plate for enameling, and in particular, enables ordinary ordinary steel plates used in automobiles, electrical appliances, etc. to be used as a steel plate for enameling. To provide a steel plate that enables the production of a finished product with enamel on both or one side, which is free from nail and bubble defects and poor adhesion to the same extent or better than conventional steel plates for enameling.

〔従来の技術〕[Conventional technology]

周知の通りほうろう成品の欠陥には、爪飛び、泡及び密
着性不良等があり、はうろう用の鋼板と釉薬の組合せや
前処理が不適当な場合に、欠陥が発生しやすい。
As is well known, defects in enamel products include nail skipping, bubbles, and poor adhesion, and defects are likely to occur if the combination of the steel plate for enamel and glaze or the pretreatment is inappropriate.

爪飛びは、焼成時にほうろう釉薬又は焼成炉の雰囲気中
の水分と鉄との反応により生じた水素が鋼中に入り、冷
却時に鋼板とほうろう皮膜の界面に集まり、その水素ガ
スの圧力により、はうろう膜がはね飛ばされて発生した
ものと考えられる。
Nail skipping occurs when hydrogen generated by the reaction between the iron and the moisture in the enamel glaze or the atmosphere of the firing furnace enters the steel and collects at the interface between the steel plate and the enamel film during cooling, and the pressure of the hydrogen gas causes It is thought that this was caused by the urostomy membrane being blown off.

そこで耐爪飛性を改善する方法として、鋼中の介在物、
析出物を多くし、その周辺に水素を吸蔵させる方法が従
来から知られており、たとえばTi −C,Ti−3お
よびTi−REM−3系で介在物、析出物を作るものと
しては、特開昭48−222号公報、特開昭52−13
1919号公報および特公昭54−3447号公報など
が、B−N系で介在物、析出物を作るものとしては特開
昭58−1013号公報などがある。
Therefore, as a method to improve the chipping resistance, inclusions in the steel,
A method of increasing the number of precipitates and occluding hydrogen around them has been known for a long time. Publication No. 48-222, Japanese Patent Publication No. 52-13
1919 and Japanese Patent Publication No. 54-3447, etc., and JP-A-58-1013 which produces inclusions and precipitates in the B--N system.

一方、泡系欠陥にはコツパーヘッドやピンホール等があ
り、これらは主に鋼中(C)、カーバイドなどが焼成時
に分解し、COxガスになり、泡系欠陥になると考えら
れている。その防止策ないしは加工性の向上策として、
溶鋼時又は焼鈍時に脱炭しており、たとえば特開昭56
−51553号公報又は特開閉51−6813号公報等
がある。
On the other hand, foam-based defects include cockroach heads and pinholes, and these are thought to be caused mainly by (C), carbide, etc. in the steel decomposing during firing and turning into COx gas, resulting in foam-based defects. As a preventive measure or a measure to improve processability,
Decarburization occurs during molten steel or annealing, for example, in JP-A-56
-51553, JP-A No. 51-6813, etc.

しかし、泡系欠陥の原因として〔C〕源以外に、鋼板表
面の介在物も関係している様で、爪飛びと泡欠陥を同時
に完全防止するのは容易ではない。
However, in addition to the [C] source, inclusions on the surface of the steel sheet seem to be involved as a cause of bubble defects, and it is not easy to completely prevent nail skipping and bubble defects at the same time.

更に、密着性不良は特に両面1回掛はうろうで発生しや
すい、一般に密着性を向上させるためには鋼板の表面粗
度を大きくするか、鋼板と釉薬間の化学結合力を強める
とよい、前者には鋼中にCuを0.025%以上添加し
たり、酸洗減量を大きくしたり、後者には酸洗後Niメ
ッキした上に釉薬を塗布する方法がある。しかし、両面
1回掛はうろうでは密着不良が起り易いので、特開昭5
1−1311号公報では鋼板の表面粗さとMn量を規制
し、特開昭57−63661号公報では鋼中成分の(P
+S)/Cuを2.0以下にしている。
Furthermore, poor adhesion is particularly likely to occur when both sides are coated once, and in general, to improve adhesion, it is better to increase the surface roughness of the steel plate or strengthen the chemical bond between the steel plate and the glaze. For the former method, there is a method of adding 0.025% or more of Cu to the steel or increasing the weight loss after pickling, and for the latter method, there is a method of applying a glaze on Ni plating after pickling. However, when applying one coat on both sides, poor adhesion is likely to occur.
1-1311, the surface roughness and Mn content of the steel plate are regulated, and JP-A-57-63661 regulates the content of (P) in the steel.
+S)/Cu is 2.0 or less.

一方はうろう用被覆金属製品としてほうろう用フリット
に水溶性又は水分散高分子、酸化剤及び潮解性物質より
なる混合物を鋼板表面に施釉、乾燥したもので、これを
そのまま成形加工し、焼成できるものとして特公昭49
−41084号公報、更にこれとほぼ類似の特公昭81
−12974号公報がある。これらはほうろう釉薬を施
釉したままで優れた成形加工ができ、その後焼成すると
ほうろう成品として外観、密着性、耐食性が良好である
としている。
On the other hand, a coated metal product for enamel is made by applying a mixture of a water-soluble or water-dispersible polymer, an oxidizing agent, and a deliquescent substance to a frit for enamel on the surface of a steel plate and drying it, which can then be molded and fired as is. As a special public service in 1977
Publication No. 41084, and almost similar to this, Special Publication No. 1981
There is a publication No.-12974. It is said that these products can be molded with excellent enamel glaze as they are, and that when fired afterwards, they produce enamel products with good appearance, adhesion, and corrosion resistance.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

上述のように、はうろう用鋼板は通常の普通鋼板とはや
や異なる特別の成分で、特に、介在物が多く、清浄度指
数は普通鋼板の約5倍も高く、またJIS(:3133
はほうろう用鋼板としては脱炭処理鋼板であると規定し
ている。従来技術では、普通鋼板、すなわちJ、 I 
S規格に該当するものとしては熱延鋼板(JISG31
31)及び冷延鋼板(JtSG3141)を使用して両
面若しくは片面はうろう成品とし、密着性不良が発生し
ないほうろう被覆製品を提供することはできなかった。
As mentioned above, steel sheets for crawlers have a special composition that is slightly different from ordinary steel sheets.In particular, they have many inclusions, have a cleanliness index about 5 times higher than ordinary steel sheets, and are compliant with JIS (3133).
stipulates that steel sheets for enameling must be decarburized steel sheets. In the prior art, ordinary steel plates, namely J, I
Hot-rolled steel sheets (JISG31
31) and a cold-rolled steel plate (JtSG3141), it was not possible to provide an enamel-coated product with enamel on both sides or one side, which would not cause poor adhesion.

〔問題を解決するための手段〕[Means to solve the problem]

本発明は、上記はうろう用の鋼板を提供するために普通
鋼板の表面に50〜1100人厚の酸化鉄屑を形成する
ことにより、普通鋼板をほうろう用被覆鋼板として提供
することにある。
The present invention is to provide a plain steel plate as a coated steel plate for enameling by forming iron oxide scraps having a thickness of 50 to 1100 on the surface of the above-mentioned common steel plate.

一般に、はうろう用鋼板は両面1回掛はうろうの場合完
全脱脂後酸洗、Niメッキ、中和後、施釉するのが常識
とされており、完全脱脂後酸洗し、油および酸化鉄屑を
完全除去するのが不可欠になっているので本発明の様に
鋼板と釉薬の間に酸化鉄層を付着せしめるのは従来の常
識では考えられない、また、はうろう用に適さない通常
の熱延及び冷延普通鋼板に両面1回掛けほうろうが可能
であるとの従来の技術常識もない。
In general, it is common knowledge that steel sheets for glazing are completely degreased, then pickled, Ni-plated, neutralized, and then glazed if both sides are coated once. Since it is essential to completely remove iron scraps, attaching an iron oxide layer between the steel plate and the glaze as in the present invention is unthinkable under conventional wisdom, and is not suitable for glazing. There is also no conventional technical knowledge that it is possible to enamel a hot-rolled or cold-rolled ordinary steel sheet once on both sides.

以下本発明の詳細な説明する。The present invention will be explained in detail below.

本発明が対象とする普通鋼板とはJISG3131の熱
間圧延軟鋼板及び銅帯(SPIC,5PIID、 5P
IIE等)、JTSG3141の冷間圧延鋼板及び銅帯
(SPCC,5PCD、spcε等)、及びJISG3
303のぶりき原板(S P B等)等を含む普通鋼の
鋼板及び銅帯であり、JISに3133のほうろう用脱
炭鋼及び銅帯(S P P等)、JIS規格にない熱間
圧延はうろう用鋼板及び銅帯及び鋳型鋳造のキャップド
鋼の軟鋼板及び銅帯等は含まない。
The ordinary steel sheets targeted by the present invention are JIS G3131 hot-rolled mild steel sheets and copper strips (SPIC, 5PIID, 5P).
IIE, etc.), cold rolled steel sheets and copper strips of JTSG3141 (SPCC, 5PCD, spcε, etc.), and JISG3
Steel plates and copper strips made of ordinary steel, including No. 303 tin plate (S P B, etc.), decarburized steel for enameling and copper strips (S P, etc.) under JIS No. 3133, and hot-rolled steel sheets that are not listed in JIS standards. Does not include steel plates and copper strips for crawlers and mild steel plates and copper strips of mold-cast capped steel.

なお、これらほうろう用鋼板、鋼帯を本発明方法により
ほうろう用の被覆処理を行なうと、従来のほうろう用鋼
板には見られないような爪飛び、泡欠陥が少ないほうろ
う成品が得られるが、本発明法は普通鋼板を従来同等も
しくはそれ以上の品質のほうろう用の鋼板とすることを
目的とするので、上記はうろう用鋼板、銅帯は本発明の
対象外とした。よって、本発明にいう普通鋼板とは、広
義には、爪飛び、泡欠陥防止及び密着性不良対策が講ぜ
られていない鋼板を指す。
Furthermore, when these enameled steel plates and steel strips are coated for enameling using the method of the present invention, enameled products with less nail skipping and bubble defects, which are not seen in conventional enameled steel plates, can be obtained. Since the purpose of the invention method is to convert ordinary steel plates into steel plates for enameling with the same or higher quality than conventional steel plates, the above-mentioned steel plates for enameling and copper strips are excluded from the scope of the present invention. Therefore, in a broad sense, the ordinary steel sheet referred to in the present invention refers to a steel sheet in which measures are not taken to prevent nail skipping, bubble defects, and poor adhesion.

上記普通鋼板の成分範囲はJIS規格に表示されており
、C: 0.15%以下、Mn : 0.60%以下、
P : 0.050%以下、S : 0.050%以下
で、更に、Cuは0.08%以下、AIは0.08%以
下、Tiは0.10%以下とする。Cuは一般に0.0
8%超ではCu原囚の表面疵が発生しやすくなり、更に
、コスト高になるので、0.08%以下にした。又、A
Iを0.08%以下にする理由はもともとAI脱酸する
場合AI金含有不可避であり、目的に対する影響を調査
した結果、0.08%迄は特に悪影響はないが、0.0
8%超では経済的に問題が生じる。
The composition range of the above-mentioned ordinary steel sheet is shown in the JIS standard, C: 0.15% or less, Mn: 0.60% or less,
P: 0.050% or less, S: 0.050% or less, Cu: 0.08% or less, AI: 0.08% or less, and Ti: 0.10% or less. Cu is generally 0.0
If it exceeds 8%, surface flaws will easily occur on the Cu raw material, and furthermore, the cost will increase, so it is set to 0.08% or less. Also, A
The reason for setting I to 0.08% or less is that when deoxidizing AI, it is unavoidable that AI contains gold, and as a result of investigating the effect on the purpose, up to 0.08% there is no particular adverse effect, but 0.0
If it exceeds 8%, economic problems will arise.

Tiを0.10%以下にする理由は上記のAIと同様に
Ti脱酸の他にN、Cと結合し、窒化物、炭化物とし、
非時効性の他に加工性を向上するために添加されるが、
本願発明のほうろう性に対する影響は0,10%迄は特
に悪影響はないが、0.10%超ではコスi・高になる
The reason for setting Ti to 0.10% or less is that in addition to deoxidizing Ti, it combines with N and C to form nitrides and carbides, similar to the above AI.
In addition to being anti-aging, it is added to improve processability.
The effect of the present invention on enamelability is not particularly bad up to 0.10%, but when it exceeds 0.10%, the cost i becomes high.

一般にほうろう用鋼板を用いた両面1回掛けの通常の製
造工程ではほうろうを焼成する際、まず鋼板表面に酸化
が起り、ついで、はうろう釉薬が溶融し、酸化鉄がほう
ろう中に溶解し、焼成終了時に酸化鉄層が消滅して、は
うろう層と鋼板が密着する。その際酸化鉄の過不足が密
着に大きな影響を及ぼすと考えられている。しかし、適
正な酸化鉄の厚みは不明であり、かつ、はうろう釉薬の
すきまや、加熱温度、昇温速度や雰囲気等が異なりその
コントロールは極めて難しい、従って、安定した密着性
を有するほうろう用鋼板を作ることは困難である。また
、通常の冷延普通鋼板(5PCC等)では粗度を大きく
し、Cu添加やNiメッキをしても密着性のよいものを
作る事は極めて難しい。
In general, in the normal manufacturing process using a steel plate for enameling, in which both sides are coated once, when the enamel is fired, oxidation occurs first on the surface of the steel plate, then the enamel glaze melts, and iron oxide dissolves in the enamel. At the end of firing, the iron oxide layer disappears and the wax layer and steel plate come into close contact. At this time, excess or deficiency of iron oxide is thought to have a significant effect on adhesion. However, the appropriate thickness of iron oxide is unknown, and it is extremely difficult to control the gap in the enamel glaze, heating temperature, heating rate, atmosphere, etc. Therefore, it is difficult to use enamel with stable adhesion. It is difficult to make steel plates. Furthermore, it is extremely difficult to make a normal cold-rolled steel sheet (such as 5PCC) with good adhesion even if the roughness is increased and Cu is added or Ni plated.

そこで本発明は前もって少くとも普通鋼板の表面に適正
な厚みで、均一な酸化鉄屑を前もって生成させた点に大
きな特徴を有するものである。
Therefore, the present invention has a major feature in that uniform iron oxide scraps are generated in advance at least on the surface of an ordinary steel plate with an appropriate thickness.

本発明者等は、酸化鉄層の厚みを、酸化前肩の重量測定
と偏光解析装置で測定し、酸化鉄の厚みを求めた。また
、低温度(570℃以下)での酸化鉄相は一般にFe+
OiとFezOz相からなると言われているが、Fe=
On相が主体と考え重量増加分をFe=Onの比重で割
って上記厚みを得た。
The present inventors determined the thickness of the iron oxide layer by measuring the weight of the shoulder before oxidation and using an ellipsometer. In addition, the iron oxide phase at low temperatures (below 570°C) is generally Fe+
It is said to consist of Oi and FezOz phases, but Fe=
Considering that the On phase was the main component, the above thickness was obtained by dividing the weight increase by the specific gravity of Fe=On.

その結果、酸化鉄層の厚みは50〜1100人の範囲が
最適であることが判明した。
As a result, it was found that the optimal thickness of the iron oxide layer is in the range of 50 to 1,100.

酸化鉄層の厚みを50〜1100人に限定した理由は、
50人未満では酸化鉄層が薄すぎて密着性が悪くなる。
The reason for limiting the thickness of the iron oxide layer to 50 to 1100 people is
If there are fewer than 50 people, the iron oxide layer will be too thin and the adhesion will be poor.

この原因は焼成時に鋼板とほうろう層の界面にSiO□
と酸化鉄の反応物即ち珪酸鉄がわずかしか出来ないため
と考えられる。一方、酸化鉄屑が1100人超で6密着
性が低下する。この原因は焼成時にほうろう中に酸化鉄
膜が完全に溶解せず、はうろう層と鋼板の界面に未溶解
の酸化鉄が残存しているためと推定される。
The reason for this is that SiO□ is present at the interface between the steel plate and the enamel layer during firing.
This is thought to be due to the fact that only a small amount of iron silicate, a reaction product of iron oxide, is produced. On the other hand, when the amount of iron oxide scrap exceeds 1,100, 6 adhesion decreases. The reason for this is presumed to be that the iron oxide film is not completely dissolved in the enamel during firing, and undissolved iron oxide remains at the interface between the enamel layer and the steel plate.

酸化鉄層が50〜1100人厚さにした鋼板をほうろう
掛けして焼成するとほうろう中に酸化鉄膜が適度に溶解
し、はうろう層と鋼板の界面に珪酸鉄が生成し、これが
ほうろう層と鋼板との接着剤としての役割をして密着性
を向上しているものと思われる。
When a steel plate with an iron oxide layer of 50 to 1100 mm thick is enameled and fired, the iron oxide film dissolves in the enamel, and iron silicate is generated at the interface between the enamel layer and the steel plate, which forms the enamel layer. It is thought that it acts as an adhesive between the steel plate and the steel plate, improving adhesion.

上述のように普通鋼板の表面にこれら酸化鉄層を形成さ
せるには一般に、電気炉、熱風炉、赤外線炉、ガス炉、
高周波炉、直接通電、レーザービーム等により酸化雰囲
気中で酸化させる。酸化温度は約50〜600℃で数秒
〜数10分位で、高温酸化になる程短時間で行う0弱酸
化雰囲気で酸化させる場合は当然、高温度でかつ長時間
で行うことができる。
As mentioned above, in order to form these iron oxide layers on the surface of ordinary steel sheets, electric furnaces, hot blast furnaces, infrared furnaces, gas furnaces,
Oxidize in an oxidizing atmosphere using a high frequency furnace, direct current, laser beam, etc. The oxidation temperature is about 50 to 600° C. for several seconds to several tens of minutes, and when oxidizing is carried out in a weakly oxidizing atmosphere, the oxidation can be carried out at a high temperature and for a long time.

酸化膜の作用、効果は上述した如くほうろう層の鋼板へ
の密着性の向上にあるが、その他の効果として、泡及び
爪とび防止の向上もある。即ち、鋼板表面を酸化すると
炭化物、窒化物、硫化物等が酸化され、ガス化し、鋼板
表面の酸化膜中に泡原因となる成分(C、N 、 S等
)が減少するので泡が発生しにくい。又爪とびの原因は
鉄と釉薬中の水分との反応で発生した水素によって生じ
るので鋼板表面を酸化鉄膜でマスクすればこの反応は起
らない、これは介在物の少ない(一般に0.05%未満
)、通常の熱延及び冷延普通鋼板では特に爪とびが発生
しやすいので上の酸化処理は極めて有効である。
The action and effect of the oxide film is to improve the adhesion of the enamel layer to the steel plate as described above, but other effects include improved prevention of bubbles and nail skipping. In other words, when the steel plate surface is oxidized, carbides, nitrides, sulfides, etc. are oxidized and gasified, and bubble-causing components (C, N, S, etc.) are reduced in the oxide film on the steel plate surface, so bubbles are generated. Hateful. Also, the cause of nail skipping is caused by hydrogen generated by the reaction between iron and moisture in the glaze, so if the surface of the steel plate is masked with an iron oxide film, this reaction will not occur. %), the above oxidation treatment is extremely effective since nail skipping is particularly likely to occur in ordinary hot-rolled and cold-rolled steel sheets.

次に本発明のほうろう用の被覆鋼板は両面1回掛けほう
ろうを行う際、酸化鉄層の上層にNiメッキを行うか、
ないしはNiメッキ後その上層にさび止め油を塗布する
。その後それらの上層にほうろう釉薬を塗布、乾燥後焼
成すると各種はうろう特性が向上する。
Next, when the coated steel plate for enameling of the present invention is enameled once on both sides, the upper layer of the iron oxide layer is plated with Ni, or
Or apply rust preventive oil to the upper layer after Ni plating. After that, an enamel glaze is applied to the top layer of each piece, and when it is dried and fired, the enamel properties of each type are improved.

Niメッキは一般に両面1回掛けほうろうを行う場合、
必須の処理で、数%のN15O<水溶液(pHが約2.
5〜3.0)を約70℃にし、数分間浸漬してメッキ処
理し、その後中和、屹燥するか、ないしは更に密着性を
向上するため、その上層にさび止油を塗布する。酸化鉄
層の上にNiメッキした場合通常の鋼板表面にNiメッ
キした場合に比ベメッすむ。
Generally, when Ni plating is applied once on both sides and enameled,
This is an essential treatment in which several percent of N15O<aqueous solution (with a pH of about 2.
5 to 3.0) is heated to about 70° C. and immersed for several minutes for plating treatment, and then neutralized and dried, or in order to further improve adhesion, an anti-rust oil is applied to the top layer. When Ni plating is applied on the iron oxide layer, it is much better than when Ni plating is applied on the surface of a normal steel plate.

Niメッキの効果はほうろう成品の欠陥防止に効果があ
るが、特に焼成時の酸化を押え、かつ、はうろう層と鋼
板界面の珪酸鉄中に拡散してほうろう膜の鋼板への密着
性を向上する。
The effect of Ni plating is effective in preventing defects in enamel products, but in particular it suppresses oxidation during firing, and also diffuses into the iron silicate at the interface between the enamel layer and the steel plate, improving the adhesion of the enamel film to the steel plate. improves.

上述した塗油の作用、効果はほうろう釉薬が焼成の昇温
時に約500〜600℃で軟化、溶融する迄の低温度で
油が分解、燃焼し、釉薬中の水分及び酸素を蒸発、除去
することにより、前記飛飛び及び泡の発生を減少又は防
止できると考えられる。
The action and effect of the oil anointing mentioned above is that the oil decomposes and burns at a low temperature until the enamel glaze softens and melts at approximately 500 to 600 degrees Celsius when the temperature rises during firing, and the water and oxygen in the glaze are evaporated and removed. It is thought that this can reduce or prevent the occurrence of the above-mentioned spattering and bubbles.

その塗油量は片面当り3.0g/g*”以下が適正であ
る。塗油量が片面当り3.0g/m”超では、焼成時に
油の燃焼、分解ガスが大量に発生し、はうろう釉薬が鋼
板上から浮上し、剥離したり、部分的に浮上して釉引け
が起り易くなり、又コスト高になる。
The appropriate amount of oil to be applied is 3.0 g/g*" or less per side. If the amount of oil applied is more than 3.0 g/m" per side, oil will burn during firing and a large amount of decomposed gas will be generated. The waxy glaze floats up from the steel plate and peels off, or partially floats up, making it easy for the glaze to fade and to increase costs.

なお上記のさび止め油として、JISでNP−0〜11
及びNP18〜20の15種類に整理され、これらの中
には通常、防錆油、潤滑油、機械油等と呼称しているも
のが含まれ、又気化性さび止め剤も効果があると考えら
れる。塗油は一般にスプレィ、ロールコータ−5浸漬、
フローコーター、はけ塗り等で行う、長尺物ではスプレ
ィで、塗布後ロールで塗布量を均一にする。また、少量
で均一塗布する場合には、静電塗装などで行う。
In addition, as the above-mentioned rust preventive oil, NP-0 to 11 according to JIS
and NP18 to 20, and these include what are usually called rust preventive oils, lubricating oils, machine oils, etc., and volatile rust inhibitors are also thought to be effective. It will be done. Oil application is generally spray, roll coater 5 immersion,
Apply with a flow coater, brush, etc. For long items, use a spray, and after application use a roll to even out the amount of application. In addition, when uniformly applying a small amount, use electrostatic painting or the like.

鋼板の表面粗度に関しては、従来のほうろう用鋼板では
1(IIaxで7〜20μ糟である。本発明の普通鋼板
はこの表面粗さ範囲の他に上限約60μ鴎であっても、
すぐれたほうろう被覆を形成可能にする。特に好ましい
鋼板の表面粗度の範囲は、Rmaxで15〜60μ論で
ある0表面粗度の調整方法として、一般に酸洗、ダルロ
ール圧延、研摩(グラインダー、ベーパー、ショツトブ
ラスト、放電加工等)及び研削等で行う、ここで、表面
粗度Rmaxは、鋼板表裏面のL及びC方向のRmax
の平均値で表示することにする。
Regarding the surface roughness of the steel plate, conventional steel plates for enameling have a surface roughness of 1 (7 to 20 μm in IIax).
Enables formation of excellent enamel coating. A particularly preferred range of surface roughness for steel sheets is Rmax of 15 to 60μ.0 Surface roughness adjustment methods generally include pickling, dull roll rolling, polishing (grinder, vapor, shot blasting, electrical discharge machining, etc.) and grinding. Here, the surface roughness Rmax is Rmax in the L and C directions of the front and back surfaces of the steel plate.
We will display the average value.

一方、上記Rmaxの範囲に相当する1インチ当りのピ
ーク数、PPIは約223〜10.4ビ一ク/インチで
、中心線平均粗さRaは、約0.7〜62μ鴎である。
On the other hand, the number of peaks per inch (PPI) corresponding to the range of Rmax is about 223 to 10.4 peaks/inch, and the center line average roughness Ra is about 0.7 to 62 μm.

先ず、熱延鋼板を対象にした場合では、熱延鋼板表面を
ショット又は塩酸々洗を行うことによりスケールを完全
に除去し且つ表面粗度を所望の値に調整するか、又は該
表面を塩酸々洗−シヨツトによって、上記同様の処理を
行う、また、冷延鋼板の場合は、必要によりスキンバス
又はショットで表面粗度を調整する。
First, in the case of hot-rolled steel sheets, the surface of the hot-rolled steel sheet is shot or washed with hydrochloric acid to completely remove scale and adjust the surface roughness to the desired value, or the surface is washed with hydrochloric acid. The same treatment as above is carried out using a washing shot, and in the case of a cold-rolled steel sheet, the surface roughness is adjusted using a skin bath or a shot as necessary.

上記処理後に行う、本発明の特徴とする酸化鉄の形成は
いかなる工程で行なってもよい。
The formation of iron oxide, which is a feature of the present invention, may be performed in any step after the above treatment.

なお鋼板の表面粗度は酸化鉄表面にほとんど同じ値で残
存する。すなわち、鋼板表面の深い四部の残留歪が局部
的に大きくなっているため、深い凹部では酸化が促進さ
れ、凹部が若干平担化される傾向があるが、鋼板全体と
しての■度RIIaxは酸化前後でほとんど変わりない
。また、酸化鉄形成後に粗度計、光学顕微鏡或いは電子
盟微鏡により鋼板地鉄の酸化鉄との界面の粗さを測定す
ることができる。ホーロー掛は工程である脱脂−水洗一
酸洗一水洗一中和一乾燥一施釉一乾燥一焼成一空冷の工
程中で行う場合は施釉前の乾燥後引続いて酸化を行うこ
とが好ましい。
Note that the surface roughness of the steel plate remains at almost the same value as the iron oxide surface. In other words, because the residual strain in the deep four parts of the steel sheet surface is locally large, oxidation is promoted in the deep recesses and the recesses tend to become slightly flattened, but the degree RIIax of the steel sheet as a whole is There is almost no difference between before and after. Further, after the formation of iron oxide, the roughness of the interface between the steel plate base iron and the iron oxide can be measured using a roughness meter, an optical microscope, or an electron microscope. When enameling is performed during the steps of degreasing, water washing, pickling, water washing, neutralization, drying, glazing, drying, firing, and air cooling, it is preferable to carry out oxidation after drying before glazing.

また、Niメッキを行う場合は、酸洗後の水洗の後にN
iメッキし、更にさび止め油を塗布する場合は施釉する
前に塗油する。
In addition, when Ni plating is performed, N
If you want to apply anti-rust oil after plating, apply the oil before glazing.

本発明において、酸化処理した鋼板は白板、パネル等の
平板のま−で使用されるか、曲げ、プレス加工、溶接等
を行って各用途別の成形品に加工される。このような加
工が加えられても、プレス部品等の、極めて薄い酸化鉄
層は剥離しにく−1たとえ、一部が剥離しても、その後
のNiメッキ、塗油等により、鋼板の粗度の凹部が埋め
られているので、実際上、問題はない。
In the present invention, the oxidized steel plate is used as a flat plate such as a white plate or a panel, or it is processed into molded products for various uses by bending, press working, welding, etc. Even if such processing is applied, the extremely thin iron oxide layer of pressed parts etc. is difficult to peel off.1 Even if a part of the iron oxide layer peels off, the subsequent Ni plating, oiling, etc. will prevent the roughness of the steel plate. There is no problem in practice, since the recesses have been filled in.

はうろう釉薬は溶融後急冷破砕されたガラス質(フリッ
ト)に浮遊剤、着色剤、水を加えてボールミル等で、約
200メツシユに微粉砕したもの(スリップ)で、これ
らの成分は、はうろう成分ないしはその用途により異な
り、更に種々の添加物を加えることがある。
The floating glaze is made by adding a flotation agent, a coloring agent, and water to a glassy material (frit) that is melted, then rapidly cooled and crushed, and then finely ground (slip) to about 200 mesh pieces using a ball mill, etc. It varies depending on the wax component or its use, and various additives may be added.

施釉はスプレィ、浸漬、静電スプレィ、電気泳動法等が
あり、鋼板の片面又は両面に行う。施釉後、室温〜10
0℃位で数10分乾燥し、約800〜920℃の炉で焼
成するか、連続炉で乾燥、焼成、冷却を行ない、はうろ
う成品に仕上げる。
Glazing can be done by spraying, dipping, electrostatic spraying, electrophoresis, etc. on one or both sides of the steel plate. After glazing, room temperature ~10
The product is dried at about 0°C for several tens of minutes, then fired in a furnace at about 800 to 920°C, or dried, fired, and cooled in a continuous furnace to produce a smooth product.

本発明の製品から製造されるほうろう成品は、耐食性、
耐熱性、耐摩耗性、耐薬品性、豊かな色彩等に優れ、ス
トーブ、レンジ、ボール、ポット、炊飯器、流し台、建
築用パネル、白板、等に用いられる。
Enamel products produced from the products of the present invention have corrosion resistance,
It has excellent heat resistance, abrasion resistance, chemical resistance, rich color, etc., and is used for stoves, ranges, bowls, pots, rice cookers, sinks, architectural panels, white boards, etc.

以上、普通鋼板に1回掛けほうろうをする場合について
説明した。一方、2回掛けほうろうについては下釉にC
oo 、 NiO等を添加し、鋼板との密着性を高めて
いるので本発明の酸化鉄皮膜があると更に密着性を向上
する。又、下釉にはP2as。
The case where enameling is performed once on an ordinary steel plate has been described above. On the other hand, for double-glazed enamel, C is applied to the lower glaze.
oo, NiO, etc. are added to improve the adhesion to the steel plate, so the presence of the iron oxide film of the present invention further improves the adhesion. Also, P2as is used for the lower glaze.

^12ox 、 ZrO□量を多くしているので、溶融
時の釉薬の流動性を良くし、ガスの放出をはかり、その
後上釉を下釉より低温度で焼成するため、泡欠陥や爪と
びが発生しにくい。
The large amounts of ^12ox and ZrO□ improve the fluidity of the glaze during melting and release gas, and then the upper glaze is fired at a lower temperature than the lower glaze, which eliminates bubble defects and nail skipping. Hard to occur.

以上の様に本発明によれば普通鋼板でもほうろう特性が
極めて良好であった。この場合、Niメッキは不要であ
る。
As described above, according to the present invention, even ordinary steel sheets had extremely good enameling properties. In this case, Ni plating is not necessary.

(実施例1) 第1表の成分(重量%)の2.0mm厚みの普通の熱延
鋼板(SPIIC)を塩酸々洗した鋼板及び0.811
IIl厚みの冷延鋼板(SPCCと5PCE>を0.5
〜1.2%調質圧延又はショット後100x 150e
s”に剪断し、脱脂、硫酸々洗で鋼板表裏面の粗度をR
maxで約7〜61μ−に調整後、炉温か350℃、5
00℃及び700℃の電気加熱炉中で1秒〜20分間酸
化し、Niメッキし、その上層に第2表のフリットを主
成分とする釉薬を鋼板の両面に約130μr@施釉し、
100℃で30分間乾燥を行った後焼成した。
(Example 1) A steel plate obtained by washing an ordinary hot rolled steel plate (SPIIC) with a thickness of 2.0 mm with the ingredients (wt%) in Table 1 and 0.811
IIl thickness cold rolled steel plate (SPCC and 5PCE>0.5
~1.2% after temper rolling or shot 100x 150e
The roughness of the front and back surfaces of the steel plate is Rized by shearing it to s'', degreasing it, and washing it with sulfuric acid.
After adjusting the max to about 7 to 61μ-, the furnace temperature was 350℃, 5
Oxidize in an electric heating furnace at 00°C and 700°C for 1 second to 20 minutes, plate with Ni, and apply a glaze mainly composed of the frit shown in Table 2 on both sides of the steel plate for about 130 μr @ on the upper layer,
After drying at 100°C for 30 minutes, it was fired.

なお比較品には、酸化処理を行っていないもの(通常の
両面1回掛処理)および酸化鉄厚さが本発明範囲外のも
のを示す。
Comparative products include those that were not subjected to oxidation treatment (normal double-sided treatment once) and those whose iron oxide thickness was outside the range of the present invention.

第1図には炉温300℃、500℃及び700℃中での
鋼板表面の昇温曲線を示す、参考のため第3表の酸化条
件で炉温350℃装入時間30秒は第1図で鋼板表面温
度が約90℃に達しな後(図中X印)直ちに炉外に出し
、大気中で空冷したものである。
Figure 1 shows the temperature rise curves of the steel plate surface at furnace temperatures of 300°C, 500°C and 700°C.For reference, Figure 1 shows the oxidation conditions in Table 3 and the charging time of 30 seconds at a furnace temperature of 350°C. Immediately after the surface temperature of the steel plate reached approximately 90°C (marked with an X in the figure), it was taken out of the furnace and air-cooled in the atmosphere.

第3表に両面1回掛けに本発明品を適用した例を示した
が、酸化処理により普通鋼板はほうろう特性が向上した
ことを明らかにしている。
Table 3 shows an example in which the product of the present invention was applied to double-sided coating once, and it is clear that the enamel properties of ordinary steel sheets were improved by oxidation treatment.

以下余日 (実施例2) 第1表の成分(重量%)の2.0mm厚みの普通の熱延
鋼板を塩酸々洗した鋼板及び0.8論−厚の通常の冷延
鋼板を0.5〜1.2%調質圧延又はショットし、15
0x 100m52のサンプルに剪断後アルカリ液で脱
脂し、10%硫酸液中で数分間酸洗して粗度を調整した
後中和し、炉温か350℃、500℃及び700℃の電
気加熱炉中で1秒〜3分間酸化し、Niメッキ後後火火
点55〜210℃さび止め油を塗油量を変えて均一に塗
油した。
The rest of the day (Example 2) A steel plate obtained by washing a 2.0 mm thick ordinary hot rolled steel plate with the ingredients (wt%) shown in Table 1 and a 0.8 mm thick ordinary cold rolled steel plate. 5-1.2% temper rolled or shot, 15
After shearing a sample of 0x 100m52, it was degreased with an alkaline solution, pickled in a 10% sulfuric acid solution for several minutes to adjust the roughness, neutralized, and heated in an electric heating furnace at a furnace temperature of 350°C, 500°C, and 700°C. After oxidizing for 1 second to 3 minutes, and after Ni plating, a rust preventive oil with a flash point of 55 to 210° C. was applied uniformly in varying amounts.

その後第2表のフリットを主成分とする釉薬(スリップ
)をスプレィで施釉し、室温〜50℃範囲で30分間乾
燥した後焼成、空冷後各種はうろう特性を測定し、その
結果を第4表及び第5表に示す。
Afterwards, a glaze (slip) containing the frit shown in Table 2 as the main component was applied by spraying, dried for 30 minutes at room temperature to 50°C, fired, and after air cooling, the floating properties of each type were measured. It is shown in Table and Table 5.

なお、第4表の比較品には酸化鉄厚さが本発明範囲外の
ものと従来法のNiメッキ後片面3g/m2以上塗油し
たものを示す。
The comparative products in Table 4 include those whose iron oxide thickness is outside the range of the present invention and those coated with oil of 3 g/m2 or more on one side after Ni plating using the conventional method.

第5表の比較品には、酸化、Niメッキ後塗油量の多い
ものを示す。
The comparative products in Table 5 include those with a large amount of oil applied after oxidation and Ni plating.

第4表及び第5表から明らかなようにほうろう釉薬を施
釉する前に50〜1100人の酸化鉄層を有する鋼板に
ほうろう掛けした製品′はコツパーヘッド、爪飛びがな
く、密着性も良好であった。
As is clear from Tables 4 and 5, the products made by enameling a steel plate with a layer of 50 to 1,100 iron oxides before applying the enamel glaze had no crack heads or chipped nails, and had good adhesion. there were.

これに反し、普通の冷延鋼板を従来の製造法である脱脂
、酸洗、Niメッキ、適量塗油、施釉し。
On the other hand, ordinary cold-rolled steel sheets are processed using conventional manufacturing methods such as degreasing, pickling, Ni plating, applying an appropriate amount of oil, and glazing.

はうろう掛けしたものは密着性が悪い。更に酸化膜厚が
50μ輪未満又は1100μm超のものはほうろう膜の
密着性が悪い。又、塗油量が片面当り3.Og/la2
超では釉引けが発生する。
The adhesiveness of the hanging material is poor. Furthermore, if the oxide film thickness is less than 50 μm or more than 1100 μm, the adhesion of the enamel film is poor. Also, the amount of oil applied per side is 3. Og/la2
When using super, glaze fading occurs.

なお、密着性は80%以上を全ての実施例において合格
の目安にしている。
It should be noted that adhesion of 80% or more was set as a criterion for passing in all Examples.

〔発明の効果〕〔Effect of the invention〕

本発明にかかわるほうろう用被覆鋼板は普通鋼板(例え
ば5PCC)で、はうろう特性が従来のほうろう用鋼板
と比較して同等程度にほうろう欠陥を防止できるので、
その経済的効果、作業効果が極めて大きい。
The coated steel plate for enameling according to the present invention is a normal steel plate (for example, 5PCC), and its enamel properties can prevent enamel defects to the same degree as conventional steel plates for enameling.
The economic and operational effects are extremely large.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、0 、8 mm X 100mm X 15
0mmの寸法の試料について酸化時間(炉内保持時間)
、酸化温度(鋼板表面温度)および炉温の関係を示すグ
ラフである。
Figure 1 is 0.8 mm x 100 mm x 15
Oxidation time (furnace holding time) for a sample with a size of 0 mm
, is a graph showing the relationship between oxidation temperature (steel plate surface temperature) and furnace temperature.

Claims (1)

【特許請求の範囲】[Claims] 1、普通鋼板表面に50〜1100Å厚の酸化鉄層を有
することを特徴とするほうろう用の被覆鋼板。
1. A coated steel sheet for enameling, characterized by having an iron oxide layer with a thickness of 50 to 1100 Å on the surface of the ordinary steel sheet.
JP62027222A 1987-02-10 1987-02-10 Coated steel plate for enamel Expired - Lifetime JPH0660421B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP62027222A JPH0660421B2 (en) 1987-02-10 1987-02-10 Coated steel plate for enamel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62027222A JPH0660421B2 (en) 1987-02-10 1987-02-10 Coated steel plate for enamel

Publications (2)

Publication Number Publication Date
JPS63195284A true JPS63195284A (en) 1988-08-12
JPH0660421B2 JPH0660421B2 (en) 1994-08-10

Family

ID=12215070

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62027222A Expired - Lifetime JPH0660421B2 (en) 1987-02-10 1987-02-10 Coated steel plate for enamel

Country Status (1)

Country Link
JP (1) JPH0660421B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008035528A1 (en) 2006-09-19 2008-03-27 Nippon Steel Corporation Works for enameling and enameled products
US9073114B2 (en) 2006-09-27 2015-07-07 Nippon Steel & Sumitomo Metal Corporation Enameling steel sheet, excellent in fishscale resistance and method of producing the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102218970B (en) * 2011-04-12 2013-05-08 浙江开尔新材料股份有限公司 Enamel decorative board for art paintings and processing method thereof
JP2013124410A (en) * 2011-12-16 2013-06-24 Nippon Telegr & Teleph Corp <Ntt> Method of suppressing generation of hydrogen on surface of steel

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5216517A (en) * 1975-07-30 1977-02-07 Mitsubishi Heavy Ind Ltd Process for coating metal surface

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5216517A (en) * 1975-07-30 1977-02-07 Mitsubishi Heavy Ind Ltd Process for coating metal surface

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008035528A1 (en) 2006-09-19 2008-03-27 Nippon Steel Corporation Works for enameling and enameled products
EP2065482A1 (en) * 2006-09-19 2009-06-03 Nippon Steel Corporation Works for enameling and enameled products
US8236111B2 (en) 2006-09-19 2012-08-07 Nippon Steel Corporation Product for enameling and enameled product
EP2065482A4 (en) * 2006-09-19 2015-04-22 Nippon Steel & Sumitomo Metal Corp Works for enameling and enameled products
US9073114B2 (en) 2006-09-27 2015-07-07 Nippon Steel & Sumitomo Metal Corporation Enameling steel sheet, excellent in fishscale resistance and method of producing the same

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