JPS63174844A - Interference preventer for metalcutting machine - Google Patents

Interference preventer for metalcutting machine

Info

Publication number
JPS63174844A
JPS63174844A JP32937487A JP32937487A JPS63174844A JP S63174844 A JPS63174844 A JP S63174844A JP 32937487 A JP32937487 A JP 32937487A JP 32937487 A JP32937487 A JP 32937487A JP S63174844 A JPS63174844 A JP S63174844A
Authority
JP
Japan
Prior art keywords
spindle
tool
lifting
tip
distance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP32937487A
Other languages
Japanese (ja)
Other versions
JPH0129657B2 (en
Inventor
Nobuyuki Endo
信幸 遠藤
Mitsuo Fukuda
光雄 福田
Takeshi Nakagawa
健 中川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Shibaura Machine Co Ltd
Original Assignee
Toshiba Machine Co Ltd
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Machine Co Ltd, Toyota Motor Corp filed Critical Toshiba Machine Co Ltd
Priority to JP32937487A priority Critical patent/JPS63174844A/en
Publication of JPS63174844A publication Critical patent/JPS63174844A/en
Publication of JPH0129657B2 publication Critical patent/JPH0129657B2/ja
Granted legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/406Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/49Nc machine tool, till multiple
    • G05B2219/49157Limitation, collision, interference, forbidden zones, avoid obstacles

Landscapes

  • Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

PURPOSE:To keep of any interference without reducing a working stroke of a lifting spindle, by stopping the lifting spindle at a time when it goes down to the value made by subtracting the distance, ranging from a lower end of the lifting spindle to a tool tip, found by detecting a turning angle of a main spindle from a down limit stroke. CONSTITUTION:Length L ranging from the rotational center of a spindle head 19 to the tip of a tool 22, distance H ranging from the rotational center to the lower end of a swivel spindle 18 and a down limit stroke ZL where the swivel spindle 18 and a table 12 interfere with each other in the state that the tip of the tool 22 is more than the lower end of the spindle 18 are all inputted. After an operational control part finds a vertical distance (h) ranging from the rotational center to the tip of the tool 22 is found out of the angle thetadetected at a constant time interval, when h<=H is the case and the detected down stroke value ZS is (ZS<ZL), it is reset to the main routine. If it is not to be h<=H, after the difference h is found, when it is (ZS<ZL- h), if it is not to be any of the abovementioned reset to the main routine, the control part issues a machine stop command.

Description

【発明の詳細な説明】 〈発明の目的〉 〔産業上の利用分野〕 本発明は、テーブルに対して昇降する昇降軸の下端に主
軸を回動自在に設けた加工機において、主軸とテーブル
との干渉を防止する加工機の干渉防止装置に関する。
Detailed Description of the Invention [Objective of the Invention] [Industrial Field of Application] The present invention provides a processing machine in which a main spindle is rotatably provided at the lower end of an elevating shaft that moves up and down with respect to a table. The present invention relates to an interference prevention device for a processing machine that prevents interference between machines.

(従来の技術〕 一般に、自動車のボディー等のように複雑な曲面形状を
有する金型の加工にあたっては、プラノミラータイプの
5軸制(’ll N C加工機が広く利用されている。
(Prior Art) In general, plano-mirror type five-axis NC processing machines are widely used for processing molds having complex curved shapes such as automobile bodies.

この種の加工機としては、例えば第6図に示す如く、凹
型コラム1に対してワークWをR置したテーブル2が前
後方向(X軸方向)へ、クロスレ−ル3が上下方向(X
軸方向)へそれぞれ移動自在に設けられているとともに
、クロスレール3にサドル4が前記クロスレール3およ
びテーブル2の移動方向に対してそれぞれ直交する方向
(Y軸方向)へ移動自在に、サドル4の中央に垂直に支
持されたラム5の下端に旋回軸6がZ軸線を中心に水平
方向へ回動自在に、この旋回軸6の下端に主軸ヘッド7
が水平な支軸8を介して上下方向へ回動自在にそれぞれ
設けられた、構造のものが知られている。そして、主軸
ヘッド7には、工具9を有する主軸10が回転自在に装
着されている。
In this type of processing machine, for example, as shown in FIG.
The saddle 4 is provided on the cross rail 3 so as to be movable in the direction (Y-axis direction) perpendicular to the movement direction of the cross rail 3 and the table 2. At the lower end of the ram 5, which is supported vertically at the center of
A structure is known in which the shafts are respectively provided so as to be freely rotatable in the vertical direction via horizontal support shafts 8. A main spindle 10 having a tool 9 is rotatably mounted on the main spindle head 7.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

従来、このような加工機において、X軸方向のストロー
クの下降限は、加工ストロークを最大にするために、第
7図に示す如く主軸ヘンドアを水平にした状態でテーブ
ル2と主軸IOに装着された工具9とが互いに干渉する
手前のところで決定されている。すると、主軸へノド7
が垂直な状態から成る角度範囲内にあるとき、クロスレ
ール3をX軸方向へ下降させると、X軸方向のストロー
クが下降限に達する前に工具9とテーブル2とが干渉す
るという不具合が生しる。
Conventionally, in such processing machines, in order to maximize the machining stroke, the lower limit of the stroke in the X-axis direction is set by attaching the spindle hend door to the table 2 and the spindle IO in a horizontal state as shown in Fig. 7. The determination is made at a position before the two tools 9 interfere with each other. Then, the throat 7 to the main shaft
If the cross rail 3 is lowered in the X-axis direction when the cross-rail 3 is within a vertical angle range, the tool 9 and table 2 will interfere with each other before the stroke in the Sign.

そこで、手動運転の場合には作業者の注意に頼らざるを
得ないが、数値制御等の場合には加工テープを作るとき
にこの干渉を考慮することにしている。しかしながら、
時としてテープ作成時の加工ミスによって、機械の損傷
や事故が発生することがあった。
Therefore, in the case of manual operation, it is necessary to rely on the operator's attention, but in the case of numerical control, etc., this interference is taken into account when making the processing tape. however,
Occasionally, machining errors during tape production could result in machine damage or accidents.

本発明の目的は、昇降軸の加工ストロークを減縮するこ
となく、主軸とテーブルとの干渉を防止する加工機の干
渉防止装置を提供することにある。
SUMMARY OF THE INVENTION An object of the present invention is to provide an interference prevention device for a processing machine that prevents interference between a main spindle and a table without reducing or reducing the machining stroke of an elevating axis.

(発明の構成〉 〔問題点を解決するための手段〕 そのため、本発明の構成は、テーブルに対して昇降する
昇降軸の下端に、工具を装着した主軸を昇降軸の昇降方
向と直交する軸を支点として回動自在に設け、かつ、昇
降軸の下端とテーブルとが干渉する手前までを昇降軸の
下降限ストローク量とした加工機において、前記主軸の
ストローク量を検出する位置検出器と、前記主軸の回動
角度を検出する角度検出器と、前記主軸の回動中心から
工具先端までの長さデータ、主軸の回動中心から昇降軸
の下端までの距離データおよび前記下降限ストローク量
を人力する定数設定部と、前記角度検出器の角度データ
と前記長さデータとから主軸の回動中心から工具先端ま
での昇降軸方向の距離を求め、この距Mが前記距離デー
タより大きいとき、両距離の差を前記下降限ストローク
量から差し引いた値まで昇降軸のストローク量が達した
ことを条件として停止指令を出力する演算制御部と、を
それぞれ設けたことを特徴とする。
(Structure of the Invention) [Means for Solving the Problems] Therefore, the structure of the present invention is such that the main shaft, on which the tool is attached, is connected to the lower end of the lifting shaft that moves up and down with respect to the table, and the main shaft is attached to the shaft that is perpendicular to the lifting direction of the lifting shaft. A position detector for detecting the stroke amount of the main spindle in a processing machine that is rotatably provided with the main shaft as a fulcrum, and has a lower stroke limit for the elevating shaft up to the point before the lower end of the elevating shaft interferes with the table; An angle detector that detects the rotation angle of the spindle, length data from the rotation center of the spindle to the tip of the tool, distance data from the rotation center of the spindle to the lower end of the lifting shaft, and the lowering limit stroke amount. The distance in the vertical axis direction from the center of rotation of the spindle to the tip of the tool is determined from the manually operated constant setting section, the angle data of the angle detector, and the length data, and when this distance M is larger than the distance data, The present invention is characterized in that it is provided with an arithmetic control section that outputs a stop command on the condition that the stroke amount of the vertical axis reaches a value obtained by subtracting the difference between the two distances from the lower limit stroke amount.

〔作用〕[Effect]

予め、定数設定部によって、主軸の回動中心から工具先
端までの長さデータ、主軸の回動中心から昇降軸の下端
までの距離データおよび下降限ストローク量を人力して
おけば、演算制御部は、角度検出器で検出した主軸の回
動角度と前記長さデータとから主軸の回動中心から工具
先端までの昇降軸方向の距離を求め、この距離が前記距
離データより大きいとき、つまり工具先端が昇降軸の下
t1より低いとき、昇降軸の下端から工具先端までの距
離を下降限ストローク量から差し引いた値まで昇降軸の
ストロークが達したことを条件として停止指令を出力す
る。
If you manually input the length data from the spindle rotation center to the tool tip, the distance data from the spindle rotation center to the lower end of the lifting axis, and the lowering limit stroke amount using the constant setting section in advance, the calculation control section calculates the distance in the lifting axis direction from the rotation center of the spindle to the tip of the tool from the rotation angle of the spindle detected by the angle detector and the length data, and when this distance is greater than the distance data, that is, the tool When the tip is lower than the lower end t1 of the lifting axis, a stop command is output on condition that the stroke of the lifting axis reaches a value obtained by subtracting the distance from the lower end of the lifting axis to the tool tip from the lower limit stroke amount.

従って、昇降軸の加工ストロークを減縮することなく、
主軸とテーブルとの干渉を防止することができる。
Therefore, without reducing the machining stroke of the lifting axis,
Interference between the spindle and the table can be prevented.

〔実施例〕〔Example〕

第3図は5軸制御NC加工機の正面を、第41ffiは
その側面をそれぞれ示している。これらの図において、
ヘース11には、テーブル12が前後方向(X軸方向)
へ移動自在に設けられているとともに、そのテーブル1
2の両側に凹型コラム13が固定されている。凹型コラ
ム13の水平ビームにはサドル14がモータ15の駆動
によって左右方向(Y軸方向)へ、サドル14に゛はラ
ム16がモータ17の駆動によって上下方向(X軸方向
)へ、それぞれ移動自在に設けられている。前記ラム1
6の下端には、旋回軸18がZ軸線を中心として水平方
向へ回動自在に設けられている。旋回軸18には、主軸
ヘッド19が水平な支軸20を支点として上下方向へ回
動自在に設けられている。
FIG. 3 shows the front of the 5-axis controlled NC processing machine, and No. 41ffi shows its side. In these figures,
The table 12 is attached to the heath 11 in the front and back direction (X-axis direction).
Table 1
Concave columns 13 are fixed on both sides of 2. A saddle 14 is mounted on the horizontal beam of the concave column 13, and a ram 16 is movable in the horizontal direction (Y-axis direction) by driving a motor 15, and a ram 16 is movable vertically (X-axis direction) by driving a motor 17. It is set in. Said ram 1
A pivot shaft 18 is provided at the lower end of the rotor 6 so as to be rotatable in the horizontal direction about the Z-axis. A main shaft head 19 is provided on the pivot shaft 18 so as to be freely rotatable in the vertical direction about a horizontal support shaft 20 as a fulcrum.

主軸ヘッド19には、先端に工具22を有する主軸23
が回転自在に装着されている。
The spindle head 19 includes a spindle 23 having a tool 22 at its tip.
is rotatably mounted.

第1図は上記加工機の干渉防止装置を示している。同図
において、演算制御部61には、角度検出器62によっ
て検出された主軸ヘッド19の回動角度データθ、位置
検出器63によって検出されたラム16の下降ストロー
ク量ZSおよび定数5 設定部64からの定数データが
それぞれ入力されている。定数設定部64からは、第2
図に示す如く、主軸へラド19の回動中心から工具22
の先端までの長さデータし、主軸へラド19の回動中心
から旋回軸18の下端までの距離データHのほかに、主
軸23に装着された工具22の先端の高さ位置が少なく
とも旋回軸18の下端以上の状態において、旋回軸18
とテーブル12とが干渉する手前の下降限までのラム1
6の下降限ストロークIZLがそれぞれ入力されている
。これにより、演算制御部61は、第5図に示すフロー
チャートに従って処理を行う。
FIG. 1 shows an interference prevention device for the processing machine. In the figure, an arithmetic control unit 61 includes rotation angle data θ of the spindle head 19 detected by an angle detector 62, a downward stroke amount ZS of the ram 16 detected by a position detector 63, and a constant 5 setting unit 64. Constant data from is input respectively. From the constant setting section 64, the second
As shown in the figure, from the rotation center of the Rad 19 to the main shaft, the tool 22
In addition to the distance data H from the center of rotation of the rad 19 to the lower end of the pivot shaft 18, the height position of the tip of the tool 22 mounted on the spindle 23 is at least as high as the pivot shaft. When the rotation axis 18 is above the lower end of the
Ram 1 to the lowering limit before interference with table 12
6 lower limit strokes IZL are each input. Thereby, the arithmetic control section 61 performs processing according to the flowchart shown in FIG.

すなわち、一定時間間隔毎に角度データθを取り込み、
続いてその角度データθと前記距#lLとから主軸へラ
ド19の回動中心から工具22の先端までの垂直路#R
hを求めた後、その垂直距離りが前記距離H以下である
か否かを判断する。ここで、h≦Hであれば、つまり工
具22の先端高さ位置が旋回軸18の下端以上であれば
、ラム16の下降ストロークgzs(ここでは、旋回軸
1日の下端までのストローク量)が下降限ストロークf
iZLに達していないこと(ZS<ZL)を条件として
メインルーチンへ復帰する。
In other words, the angle data θ is taken in at regular time intervals,
Next, from the angle data θ and the distance #lL, a vertical path #R from the center of rotation of the rad 19 to the tip of the tool 22 is determined from the angle data θ and the distance #lL.
After determining h, it is determined whether the vertical distance is less than or equal to the distance H. Here, if h≦H, that is, if the height position of the tip of the tool 22 is above the lower end of the rotating shaft 18, then the downward stroke gzs of the ram 16 (here, the stroke amount to the lower end of the rotating shaft in 1 day) is the lower limit stroke f
The process returns to the main routine on the condition that iZL has not been reached (ZS<ZL).

一方、h≦Hでなければ、つまり工具22の先端高さ位
置が旋回軸18の下端より低ければ、垂直路1liIh
と前記距離Hとの差Δhを求めた後、ラム16の下降ス
トロークlzsが下降限ストロークIZLから差Δhを
引いた値に達していないこと(ZS<ZL−Δh)を条
件としてメインルーチンへ復帰する。ここで、ZS<Z
L−Δhでなければ、またはZS<ZLでなければ、機
械停止I旨令を出力してメインルーチンへ復帰する。
On the other hand, if h≦H, that is, if the height position of the tip of the tool 22 is lower than the lower end of the pivot shaft 18, the vertical path 1liIh
After calculating the difference Δh between and the distance H, return to the main routine on the condition that the downward stroke lzs of the ram 16 has not reached the value obtained by subtracting the difference Δh from the lower limit stroke IZL (ZS<ZL−Δh). do. Here, ZS<Z
If it is not L-Δh or if ZS<ZL, a machine stop I instruction is output and the process returns to the main routine.

従って、本実施例によれば、工具22の先端高さ位置を
求め、この高さ位置が旋回軸18の下端以上であれば、
下降限ストロークIZLまでラム16を下降させること
ができ、一方、工具22の先端高さ位置が旋回軸18の
下端より低ければ、旋回軸18の下端から工具22の先
端高さ位置までの距離つまりΔhを下降限ストロークj
lZLから引いた値までラム16を下降させることがで
きる。よって、ラム16のストロークを減縮することな
く、主軸23とテーブル12との干渉を防止することが
できる。
Therefore, according to this embodiment, the height position of the tip of the tool 22 is determined, and if this height position is equal to or higher than the lower end of the pivot shaft 18,
If the ram 16 can be lowered to the lower limit stroke IZL, and on the other hand, the height position of the tip of the tool 22 is lower than the lower end of the pivot shaft 18, the distance from the lower end of the pivot shaft 18 to the height position of the tip of the tool 22, i.e. Δh is the lowering limit stroke j
The ram 16 can be lowered to a value less than lZL. Therefore, interference between the main shaft 23 and the table 12 can be prevented without reducing or reducing the stroke of the ram 16.

〈発明の効果〉 以上の通り、本発明によれば、昇降軸の加工ストローク
を減縮することなく、主軸とテーブルとの干渉を防止す
ることが可能な加工機の干渉防止装置を提供することが
できる。
<Effects of the Invention> As described above, according to the present invention, it is possible to provide an interference prevention device for a processing machine that can prevent interference between the main spindle and the table without reducing or reducing the machining stroke of the lifting axis. can.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の一実施例を示すブロック図、第2図は
その要部を示す図、第3図は加工機を示す正面図、第4
図はその側面図、第5図はフローチャート、第6図およ
び第7図は従来の加工機を示す図である。 12・・・テーブル、16・・・昇降軸としてのラム、
19・・・主軸ヘッド、22・・・工具、23・・・主
軸、61・・・演算制御部、62・・・角度検出器、6
3・・・位置検出器、64・・・定数設定部。
Fig. 1 is a block diagram showing one embodiment of the present invention, Fig. 2 is a diagram showing its main parts, Fig. 3 is a front view showing the processing machine, and Fig. 4 is a block diagram showing an embodiment of the present invention.
The figure is a side view, FIG. 5 is a flowchart, and FIGS. 6 and 7 are diagrams showing a conventional processing machine. 12...Table, 16...Ram as a lifting axis,
19... Spindle head, 22... Tool, 23... Spindle, 61... Arithmetic control section, 62... Angle detector, 6
3...Position detector, 64...Constant setting section.

Claims (1)

【特許請求の範囲】[Claims] (1)テーブルに対して昇降する昇降軸の下端に、工具
を装着した主軸を昇降軸の昇降方向と直交する軸を支点
として回動自在に設け、かつ、昇降軸の下端とテーブル
とが干渉する手前までを昇降軸の下降限ストローク量と
した加工機において、前記主軸のストローク量を検出す
る位置検出器と、 前記主軸の回動角度を検出する角度検出器と、前記主軸
の回動中心から工具先端までの長さデータ、主軸の回動
中心から昇降軸の下端までの距離データおよび前記下降
限ストローク量を入力する定数設定部と、 前記角度検出器の角度データと前記長さデータとから主
軸の回動中心から工具先端までの昇降軸方向の距離を求
め、この距離が前記距離データより大きいとき、両距離
の差を前記下降限ストローク量から差し引いた値まで昇
降軸のストローク量が達したことを条件として停止指令
を出力する演算制御部と、 をそれぞれ設けたことを特徴とする加工機の干渉防止装
置。
(1) A main shaft equipped with a tool is installed at the lower end of the lifting shaft that lifts and lowers with respect to the table so that it can rotate freely around an axis perpendicular to the lifting direction of the lifting shaft, and the lower end of the lifting shaft and the table interfere. In the processing machine, the lowering stroke limit of the lifting axis is set to the point before the lifting axis, and the processing machine includes a position detector that detects the stroke amount of the main spindle, an angle detector that detects the rotation angle of the main spindle, and a rotation center of the main spindle. a constant setting section for inputting length data from the center to the tool tip, distance data from the rotation center of the spindle to the lower end of the lifting shaft, and the lowering limit stroke amount; and the angle data of the angle detector and the length data. Find the distance in the direction of the lifting axis from the center of rotation of the spindle to the tip of the tool, and if this distance is greater than the distance data, the stroke amount of the lifting axis is calculated by subtracting the difference between both distances from the lowering limit stroke amount. An interference prevention device for a processing machine, characterized in that it is provided with: an arithmetic control section that outputs a stop command on the condition that the stop command is reached;
JP32937487A 1987-12-25 1987-12-25 Interference preventer for metalcutting machine Granted JPS63174844A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32937487A JPS63174844A (en) 1987-12-25 1987-12-25 Interference preventer for metalcutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32937487A JPS63174844A (en) 1987-12-25 1987-12-25 Interference preventer for metalcutting machine

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP23074483A Division JPS60123245A (en) 1983-12-06 1983-12-06 Interference preventer for working machine

Publications (2)

Publication Number Publication Date
JPS63174844A true JPS63174844A (en) 1988-07-19
JPH0129657B2 JPH0129657B2 (en) 1989-06-13

Family

ID=18220732

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32937487A Granted JPS63174844A (en) 1987-12-25 1987-12-25 Interference preventer for metalcutting machine

Country Status (1)

Country Link
JP (1) JPS63174844A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9411330B2 (en) 2011-01-26 2016-08-09 Mitsubishi Electric Corporation Numerical control device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9411330B2 (en) 2011-01-26 2016-08-09 Mitsubishi Electric Corporation Numerical control device

Also Published As

Publication number Publication date
JPH0129657B2 (en) 1989-06-13

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