JPS63132401A - Manufacture of voltage nonlinear resistor - Google Patents

Manufacture of voltage nonlinear resistor

Info

Publication number
JPS63132401A
JPS63132401A JP61278544A JP27854486A JPS63132401A JP S63132401 A JPS63132401 A JP S63132401A JP 61278544 A JP61278544 A JP 61278544A JP 27854486 A JP27854486 A JP 27854486A JP S63132401 A JPS63132401 A JP S63132401A
Authority
JP
Japan
Prior art keywords
oxide
zno
life characteristics
nonlinear resistor
mixing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP61278544A
Other languages
Japanese (ja)
Inventor
丹野 善一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Toshiba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp filed Critical Toshiba Corp
Priority to JP61278544A priority Critical patent/JPS63132401A/en
Publication of JPS63132401A publication Critical patent/JPS63132401A/en
Pending legal-status Critical Current

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  • Compositions Of Oxide Ceramics (AREA)
  • Thermistors And Varistors (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 C発明の目的〕 (産業上の利用分野) 本発明は避雷器等に用いられる酸化亜鉛を主成分とした
非直線抵抗体の製造方法に関するもので特に酸化亜鉛に
加える微量のB、Ac1の分散性を改良した非直線抵抗
体の製造方法に関する。
[Detailed Description of the Invention] CObject of the Invention] (Industrial Application Field) The present invention relates to a method for manufacturing a non-linear resistor whose main component is zinc oxide, which is used in lightning arresters, etc. B, relates to a method for manufacturing a nonlinear resistor with improved dispersibility of Ac1.

(従来の技術) 電圧非直線抵抗体は、一般にはバリスタと呼ばれ、その
優れた非直線電圧−電流特性が利用されて、電圧安定化
或いはサージ吸収を目的とした避雷器やサージアブソー
バに広く利用されている。
(Prior art) A voltage nonlinear resistor is generally called a varistor, and its excellent nonlinear voltage-current characteristics are utilized and it is widely used in lightning arresters and surge absorbers for the purpose of voltage stabilization or surge absorption. has been done.

代表的なものとして、近年開発された酸化亜鉛バリスタ
がある。これは酸化亜鉛を主成分とし、これに少憶のビ
スマス、アンチモン、コバルト、マンガン、クロム等の
酸化物を添加し、混合造粒、成形した後、空気中で高温
焼成し、その焼結体に電極を取り付けて構成されるもの
である。その非直線抵抗特性は非常に優れており、焼結
体は酸化亜鉛粒子とその周囲をとりまく添加物により形
成される粒界層から成り、優れた非直線抵抗特性は酸化
亜鉛粒子と粒界層との界面に起因すると考えられており
、電圧−電流特性をある程度任意に調節し得る等多くの
特徴を備えている。
A typical example is the recently developed zinc oxide varistor. The main component is zinc oxide, to which oxides such as bismuth, antimony, cobalt, manganese, chromium, etc. It is constructed by attaching electrodes to the Its non-linear resistance properties are very good, and the sintered body consists of grain boundary layers formed by zinc oxide particles and additives surrounding them. It is believed that this is due to the interface between

(発明が解決しようとする問題点) ところで、これら敢化亜鉛系バリスタを電力用′!11
雷器として使用するには、次の様な欠点がめった。
(Problem to be solved by the invention) By the way, these zinc-based varistors can be used for electric power! 11
It rarely had the following drawbacks when used as a lightning weapon.

近年送変電設備の建設費を軽減する目的で送電電圧の超
高圧化、絶縁保護レベルの低減化が要求されており、こ
れに対してて避雷器用水子について■非直線特性の改善
、■高課電率での高野白化の努力が続けられている。こ
れらに対する具体的施策としては0)焼結温度、焼結パ
ターンの検討、(ロ)添加物の添加量を変化させる、(
ハ)新しい添加物を加える、(→特に寿命特性改善のた
めに酸化硼素を含むガラスを添加する方法等が採られて
いる。
In recent years, in order to reduce the construction costs of power transmission and substation facilities, there has been a demand for ultra-high transmission voltages and lower insulation protection levels. Efforts to whiten Takano in electric rate are continuing. Specific measures for these include 0) consideration of sintering temperature and sintering pattern, (b) changing the amount of additives added, (
c) Adding new additives (→In particular, methods such as adding glass containing boron oxide to improve life characteristics have been adopted.

(特公昭58−11084) Lかし0)〜←)の方法
では非直線特性おるいは身命特性のうち一方は改善でき
るがその時には他方の特性を悪化させる傾向がおり両方
の特性を同時に改善する事は難しかった。また最近の研
究でB成分を囲R(13BO3)で用い水溶液で添加し
て耐湿特性を改善した例(特開昭60−223101 
>などがおる。しかし一つの欠点を有している事が明ら
かになった。すなわち、各製造ロツl〜、素子間で身命
特性が変動すること、ずなわら寿命のバラツキが大きい
という事でおる。これは避雷器用素子を安定して工業的
に生産する上から大きな問題となる。
(Japanese Patent Publication No. 58-11084) The methods of L 0) to ←) can improve one of the non-linear characteristics or the life characteristics, but at that time the other characteristic tends to worsen, so both characteristics can be improved at the same time. It was difficult to do. In addition, recent research has shown an example of improving moisture resistance by adding B component in the range R (13BO3) as an aqueous solution (Japanese Patent Laid-Open No. 60-223101
> etc. However, it has become clear that it has one drawback. In other words, the life characteristics vary between different manufacturing batches and devices, and the lifespan also varies greatly. This poses a major problem in terms of stable industrial production of lightning arrester elements.

本発明は上記要望に鑑みなされたもので、ステ命特性の
安定した直線抵抗体の製造方法を提供することを目的と
するものでおる。
The present invention was made in view of the above-mentioned needs, and it is an object of the present invention to provide a method for manufacturing a linear resistor with stable life characteristics.

(発明の構成) (問題点を解決するための手段) かかる目的を達成するため、本発明は、酸化亜鉛を主成
分としDI酸成分して8i203.5b203などを添
加し、これを混合、成形、焼結する事によって非オーム
性を有する焼結体を得る工程において、少なくともB、
AQをそれぞれB2O3、AC120に換障しT 50
0 PPM以下含み、主成分のlnoと8203゜八(
120をあらかじめ混合、スプレードライして得られた
ZnOと8203 、 Ag2Oの混合粉末と他の添加
物成分を混合することを特徴とする。
(Structure of the Invention) (Means for Solving the Problems) In order to achieve the above object, the present invention includes zinc oxide as a main component, DI acid component, 8i203.5b203, etc., and the mixture is mixed and molded. , in the step of obtaining a sintered body having non-ohmic properties by sintering, at least B,
Convert AQ to B2O3 and AC120 respectively and T 50
Contains less than 0 PPM, and the main component lno and 8203°8 (
It is characterized in that a mixed powder of ZnO, 8203, and Ag2O obtained by pre-mixing and spray drying 120 is mixed with other additive components.

(作 用) この方法により微旦で寿命特性に効果のめるBと△qを
他の成分の間に均一分散させることにより寿命特性の安
定したしかも非直線特性の良好な非直線抵抗体を得るこ
とができる。
(Function) By this method, by uniformly dispersing B and △q, which have a small effect on life characteristics, among other components, a nonlinear resistor with stable life characteristics and good nonlinear characteristics can be obtained. I can do it.

(実施例) 以下、本発明の一実施例を詳細に説明する。酸化ビス?
ス(BizO3)、酸化D ハルト(CO304)、酸
化マンガン()lno)を1.0モル%、酸化アンチモ
ン(Sb203)、酸化ニッケ/L/ (Nip)を1
.5−E/L、%、酸化硼素(Si02)、酸化クロム
(Cr203)を0.5モル%、酸化アルミニウム(A
ff203)を0.004モル%とし残りを酸化亜鉛(
ZnO)とし正確に秤量する。ざらに微邑の酸化硼素(
8203>と酸化銀(AC+20)を秤量する。
(Example) Hereinafter, one example of the present invention will be described in detail. Bis oxide?
(BizO3), Dhard oxide (CO304), manganese oxide ()lno) 1.0 mol%, antimony oxide (Sb203), nickel oxide/L/ (Nip) 1.0 mol%
.. 5-E/L, %, boron oxide (Si02), chromium oxide (Cr203) 0.5 mol%, aluminum oxide (A
ff203) to 0.004 mol% and the remainder was zinc oxide (
ZnO) and weigh accurately. A small amount of boron oxide (
8203> and silver oxide (AC+20).

この様な構成の非直線抵抗体を製造するにはまず、酸化
亜鉛(ZnO)の粉末と酸化[11素(B203)、酸
化銀(A(+20)を水、分散剤と共に混合装置に入れ
所定・時間混合しこの混合物をスプレードライヤーで造
粒した。この造粒粉と他の添加物を再び混合装置に入れ
水、分散剤、結合剤、E滑剤と共に十分混合し再度スプ
レードライヤーで造粒した。
To manufacture a nonlinear resistor with such a configuration, first, zinc oxide (ZnO) powder, [11 element oxide (B203)], and silver oxide (A (+20)) are put into a mixing device with water and a dispersant, and mixed into a predetermined amount.・After mixing for a while, this mixture was granulated using a spray dryer.The granulated powder and other additives were put into the mixing device again, mixed thoroughly with water, a dispersant, a binder, and an E-lubricant, and then granulated using a spray dryer again. .

この時最初のZnOと8203 、 Ag2Oの混合物
造粒粉は、結合剤を含まないため混合装置で容易にほぐ
されZnOと13203 、 IJ20の均一混合を保
ちつつ他の添加物とも十分に混合された。この粉末をプ
レスにかけ直径50M厚さ30mの円板に成形した。添
加した分散剤、結合剤、潤滑剤を予め除くため空気中で
500 ’Cで焼成後、1020℃で仮焼した素体に予
め用意した高抵抗層形成用スラリーをスプレーガンを用
いて塗布した。
At this time, the initial granulated powder of a mixture of ZnO, 8203, and Ag2O did not contain a binder, so it was easily loosened by the mixing device, and while maintaining a uniform mixture of ZnO, 13203, and IJ20, it was sufficiently mixed with other additives. . This powder was pressed into a disk having a diameter of 50 m and a thickness of 30 m. After firing at 500'C in air to remove the added dispersant, binder, and lubricant, a pre-prepared slurry for forming a high-resistance layer was applied to the calcined body at 1020°C using a spray gun. .

この素体を空気雰囲気中で1200°Cの温度で焼成し
た。このようにして冑だ焼結素体の両面を平行に研磨し
厚さ20711171とした後、アルミニウムの溶射に
より電極を形成して、電圧非直線抵抗体を得た。
This element body was fired at a temperature of 1200°C in an air atmosphere. In this way, both sides of the sintered body were polished in parallel to a thickness of 20711171 mm, and then electrodes were formed by spraying aluminum to obtain a voltage nonlinear resistor.

ここで非直線特性はV 1 Kへ/V 1 m八を求め
た。更にか命特性111/IRQは温度120°C1課
電率95%で200時間課電し、次の式より求めた。
Here, the non-linear characteristic was calculated as V 1 K/V 1 m8. Further, the life characteristic 111/IRQ was determined from the following formula after applying electricity for 200 hours at a temperature of 120° C. and an electricity application rate of 95%.

非直線特性は従来例、実施例例共に1.40±0.02
で良好な値を示した。
Nonlinear characteristics are 1.40±0.02 for both conventional and working examples.
showed good values.

第1図に寿命特性としての課電によるIre/IRQを
示す。これは課電による素子の安定性を示すもので必り
B203 、、 Ag2Oを2nOおよび他の添加物と
一緒に混合した従来例(ハ)とZnOと8203゜A!
l]zoのみを混合して得られたZnO、B2O3、A
gzOの混合物を他の添加物を混合した実施例(2)の
試料10個について前述の条件で試験したものでおる。
FIG. 1 shows Ire/IRQ due to charging as a life characteristic. This indicates the stability of the device due to the application of voltage.The conventional example (c) in which B203, Ag2O was mixed with 2nO and other additives, and the 8203°A!
l]ZnO, B2O3, A obtained by mixing only zo
Ten samples of Example (2) in which a mixture of gzO and other additives were mixed were tested under the aforementioned conditions.

これによれば実施例は試料間のバラツギが少なく全試料
共安定したしかも良好な寿命特性を示している事がわか
る。
According to this, it can be seen that in the example, there was little variation between samples, all the samples were stable, and also showed good life characteristics.

これに対して従来例は10個の試料中半数の5個は良い
寿命特性を示1゛が残りの5個はJR/IRQが1.0
よりも大きくしかもバラツキが大ぎい事がわかった。ず
なわち微量の8203 、 A(J20を直接大垣のl
nOおよび他の添加物と一度混合する従来の方法では不
良率が多く、安定した生産が望まれる¥A造現楊では大
きな問題である。一方、微量の8203.八g20をめ
らかじめZnOに分散ざぜてから他の添加物と混合した
本発明の実施例は安定した寿命特性を示す事がわかった
On the other hand, in the conventional example, half of the 10 samples showed good life characteristics of 1, but the remaining 5 had JR/IRQ of 1.0.
It turned out that it was larger than that, and the variation was large. A trace amount of 8203, A (J20 directly connected to Ogaki's l
The conventional method of mixing nO and other additives once has a high defect rate, which is a big problem in A manufacturing processes where stable production is desired. On the other hand, a trace amount of 8203. It was found that an example of the present invention in which 8g20 was smoothly dispersed in ZnO and then mixed with other additives exhibited stable life characteristics.

本発明の実施例の寿命特性が安定した直接の原因は明ら
かでないが大略的には次の事が考えられる。過去の研究
によりZnOを主成分とする非直線抵抗体の大多数の組
成系において寿命特性の改良又は安定化にはガラス相を
形成する成分の添加が有効でおる事が知られている。し
かし従来例に示した様にズを命特性の悪化又はバラツキ
が大きいなど種々の問題がおり寿命特性に満足できるも
のが1qられていないのが実情である。これは寿命特性
に効果のめるガラス相を形成する成分の但が総計でも高
々1000 PPH以下と非常に微量で必る事がその大
きな原因と考えられる。すなわち非常に微開のガラス相
を形成する成分が他の成分と混合する混合工程で十分に
均一に分散され難い事が大きな要因であろう。したがっ
て比較的分散が良好な素子は寿命特性も良好で必るが、
分散が悪い部分の素子は寿命特性も悪いものになってし
まう。本発明はこの分散性の問題に廿目し、あらがじめ
ZnO。
Although the direct cause of the stable life characteristics of the embodiments of the present invention is not clear, the following can be roughly considered. It has been known from past research that addition of a component that forms a glass phase is effective in improving or stabilizing the life characteristics in most composition systems of nonlinear resistors containing ZnO as a main component. However, as shown in the conventional example, there are various problems such as deterioration or large variation in life characteristics, and the reality is that there is no one that can satisfy the life characteristics. The main reason for this is thought to be that the components forming the glass phase, which have an effect on the life characteristics, are required in very small amounts, at most 1000 PPH or less in total. In other words, a major factor is that it is difficult to sufficiently uniformly disperse components forming a very finely divided glass phase with other components in the mixing process. Therefore, an element with relatively good dispersion must have good lifetime characteristics, but
Elements in areas with poor dispersion will also have poor life characteristics. The present invention takes aim at this dispersibility problem and uses ZnO from the beginning.

B2O3、AC+20のみを十分混合、均一なZnOと
8203 、 A(72Qの混合物を得た後、他の添加
物を混合する方法により微量のガラス相を形成する成分
の分散性が良くなり寿命特性が安定したものでおろう。
After sufficiently mixing only B2O3 and AC+20 to obtain a uniform mixture of ZnO, 8203, and A(72Q), the method of mixing other additives improves the dispersibility of the components that form a small amount of glass phase and improves the life characteristics. I hope it's stable.

なおガラス相成分の添加囚を単純に増やしても非直線特
性が悪化するのみでか命特性も改善されず得策ではない
It should be noted that simply increasing the amount of glass phase component added will only worsen the nonlinear characteristics and will not improve the life characteristics, which is not a good idea.

なお、実施例では酸化硼素(B203)、酸化銀(^(
120)を用いた例を示したが水に可)容な硼酸(83
803)、硝Vim (A(]NO3>ヲ用イT(7)
比較実験ニおいても、従来例はバラツキが若干改善され
るものの大略変わらず゛、又本発明の実施例はすぐれた
安定性を示すことを確認した。
In addition, in the examples, boron oxide (B203), silver oxide (^(
Although an example using boric acid (120) was shown, water-soluble boric acid (83)
803), Nitsu Vim (A(]NO3>wo usei T(7)
In comparative experiments, it was confirmed that although the variation in the conventional example was slightly improved, it remained largely unchanged, and that the example of the present invention exhibited excellent stability.

(発明の効果〕 以上説明したように本発明によれば、非直線特性、寿命
特性ともに優れた非直線抵抗体を得ることができる。従
って超高圧送電の様な優れた非直線特性、高課電率での
安定した寿命特性が要求される避雷器用素子に用いると
好適でおる。
(Effects of the Invention) As explained above, according to the present invention, a nonlinear resistor with excellent nonlinear characteristics and life characteristics can be obtained. It is suitable for use in lightning arrester elements that require stable life characteristics in terms of electrical conductivity.

【図面の簡単な説明】[Brief explanation of the drawing]

図は本発明の一実施例に係る寿命特性の素子毎の分布を
示した図である。 代理人 弁理士 則 近 憲 佑 同  三俣弘文
The figure is a diagram showing the distribution of lifetime characteristics for each element according to an embodiment of the present invention. Agent Patent Attorney Nori Chika Yudo Hirofumi Mitsumata

Claims (1)

【特許請求の範囲】[Claims] ZnOを主成分とし副成分として少なくとも硼素(B)
、銀(Ag)をそれぞれ酸化硼素(B_2O_3)、酸
化銀(Ag_2O)に換算して500PPM以下含有し
主成分の酸化亜鉛(ZnO)とB_2O_3、Ag_2
Oを混合しスプレードライして得られたZnO、B_2
O_3、Ag_2O混合粉末と他の添加物成分を混合す
る事を特徴とする電圧非直線抵抗体の製造方法。
ZnO as a main component and at least boron (B) as a subcomponent
, contains 500 PPM or less of silver (Ag) in terms of boron oxide (B_2O_3) and silver oxide (Ag_2O), respectively, and contains zinc oxide (ZnO) as the main component, B_2O_3, and Ag_2.
ZnO obtained by mixing O and spray drying, B_2
A method for manufacturing a voltage nonlinear resistor, characterized by mixing O_3, Ag_2O mixed powder and other additive components.
JP61278544A 1986-11-25 1986-11-25 Manufacture of voltage nonlinear resistor Pending JPS63132401A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61278544A JPS63132401A (en) 1986-11-25 1986-11-25 Manufacture of voltage nonlinear resistor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61278544A JPS63132401A (en) 1986-11-25 1986-11-25 Manufacture of voltage nonlinear resistor

Publications (1)

Publication Number Publication Date
JPS63132401A true JPS63132401A (en) 1988-06-04

Family

ID=17598737

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61278544A Pending JPS63132401A (en) 1986-11-25 1986-11-25 Manufacture of voltage nonlinear resistor

Country Status (1)

Country Link
JP (1) JPS63132401A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1307656C (en) * 2002-02-13 2007-03-28 株式会社东芝 Method for making voltage non-linear resistor
JP2009228709A (en) * 2008-03-19 2009-10-08 Smc Corp Solenoid valve drive control apparatus and method for driving solenoid valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1307656C (en) * 2002-02-13 2007-03-28 株式会社东芝 Method for making voltage non-linear resistor
JP2009228709A (en) * 2008-03-19 2009-10-08 Smc Corp Solenoid valve drive control apparatus and method for driving solenoid valve

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