JPS63113025A - Production of reel for carrier table - Google Patents

Production of reel for carrier table

Info

Publication number
JPS63113025A
JPS63113025A JP61207687A JP20768786A JPS63113025A JP S63113025 A JPS63113025 A JP S63113025A JP 61207687 A JP61207687 A JP 61207687A JP 20768786 A JP20768786 A JP 20768786A JP S63113025 A JPS63113025 A JP S63113025A
Authority
JP
Japan
Prior art keywords
weight
reel
plastic sheet
sheet
give
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP61207687A
Other languages
Japanese (ja)
Inventor
Eiji Nakamura
英治 中村
Sadao Nakaya
仲谷 貞夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Bakelite Co Ltd
Original Assignee
Sumitomo Bakelite Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Bakelite Co Ltd filed Critical Sumitomo Bakelite Co Ltd
Publication of JPS63113025A publication Critical patent/JPS63113025A/en
Pending legal-status Critical Current

Links

Landscapes

  • Storage Of Web-Like Or Filamentary Materials (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Packaging Frangible Articles (AREA)

Abstract

PURPOSE:To obtain the titled product having low surface electric resistance, excellent productivity and economic efficiency, by blending a resin composition having a specific composition with a high electrically conductive carbon to give a plastic sheet and molding the sheet under heating. CONSTITUTION:First, (A) 97-85wt.% resin composition containing 5-40pts.wt. copolymer consisting essentially of butadiene and styrene based on 100pts.wt. vinyl chloride resin is blended with (B) 3-15wt.% high electrically conductive carbon having >=700m<2>/g specific surface area and >=300ml/100g DBP oil absorp tion amount and the blend is molded into a sheet to give a plastic sheet having <=10<7>OMEGA surface electric resistance. Then the plastic sheet is molded under heating by vacuum molding, pressure forming, etc., to give the aimed product. The plastic sheet has preferably 0.6-1.5mm thickness.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明はチップ状の半導体や電子部品を組立基板へ自動
供給する際に用いられるキャリアテープの巻取シ用リー
ルの製造方法に関するものである。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method for manufacturing a take-up reel for carrier tape used in automatically supplying chip-shaped semiconductors and electronic components to assembly boards. .

〔従来技術〕[Prior art]

従来、キャリアテープ用リール3にはノZ−ティクルボ
ードなどの紙を加工したもの、アクリルなどの熱可塑性
樹脂を射出成形したもの、アルミなどの金属を加工した
もの等が一般に使用されてきた。
Conventionally, carrier tape reels 3 have generally been made from processed paper such as Z-ticle board, injection molded from thermoplastic resin such as acrylic, or processed from metal such as aluminum.

紙製のリールは比較的安価に得られるという利点がある
ものの、リール3とキャリアテープ1の摩擦によりてリ
ール3から紙粉が脱落しやすく、そのような紙粉が静電
気によって容易にキャリアテープ1に吸着されて、しば
しば製品に混入してしまうというトラブルの発生がさけ
られなかった。
Although paper reels have the advantage of being relatively inexpensive, paper dust easily falls off the reel 3 due to friction between the reel 3 and the carrier tape 1, and such paper dust easily falls off the carrier tape 1 due to static electricity. The problem of unavoidable problems is that these substances are often adsorbed by substances and mixed into products.

又紙製のリールは湿度変化に弱く、反シ等の保形性の面
でも問題があった。射出成形によりて得られるプラスチ
ックリールはそれ自体は塵埃を発生することはないが、
帯電防止処珂が十分施されていない場合には静電気を発
生し、空気中の塵埃を吸着してしまうことがありた。又
射出成形の方式では金型製作費用が高価であシ、経済的
な方法ではなかった。金属製のリールは外観は美麗であ
シ、静電気の発生もなく、強度も申し分ないが、材料費
が極めて高価である。重量も重いため軽量化という時代
の要求には応えられるものではなかった0 〔発明の目的〕 本発明は上記の従来品の問題点に鑑みてなされたもので
あり、表面電気抵抗が低く、かつ生産性及び経済性に優
れたキャリアテープ用リールの製造方法を提供すること
を目的としたものである。
Furthermore, paper reels are sensitive to changes in humidity and have problems in terms of shape retention such as peeling. Plastic reels obtained by injection molding do not themselves generate dust, but
If the antistatic coating is not sufficiently applied, static electricity may be generated and dust in the air may be attracted. Furthermore, injection molding is not an economical method because the mold production costs are high. Metal reels have a beautiful appearance, do not generate static electricity, and have excellent strength, but the material cost is extremely high. Because of its heavy weight, it could not meet the demands of the times for weight reduction.0 [Object of the Invention] The present invention was made in view of the above-mentioned problems of the conventional products. The object of the present invention is to provide a method for manufacturing a carrier tape reel that is highly productive and economical.

〔発明の構成〕[Structure of the invention]

本発明は、塩化ビニル樹脂100重量部に対しブタジェ
ンスチレンを主成分とする共重合体を5〜40重量部含
む樹脂組成物97〜85重量%に対し、比表面積(BE
T法)が700m2/g以上で、且つDBP (ジブチ
ルフタレート)吸油量が300111e/100f以上
の高導電性カーyt?7を3〜15重量%含み、かつ狭
面電気抵抗が107Ω以下であるプラスチックシートを
真空成形や圧空成形等の加熱成形を行うことを特徴とす
るキャリアテープ用リールの製造方法である。
In the present invention, the specific surface area (BE
T method) is 700m2/g or more and DBP (dibutyl phthalate) oil absorption is 300111e/100f or more. This method of manufacturing a reel for a carrier tape is characterized in that a plastic sheet containing 3 to 15 wt.

本発明において用いられる塩化ビニル樹脂としては平均
重合度(P)が650〜850の塩化ビニル、ホそ71
?リマー又は、酢酸ビニルを3〜10重量%含む平均重
合度(P)が650〜850の塩化ビニルとの共重合体
が好適であシ、更には両者の混合系を用いることもでき
る。平均重合度CP’)が650未満であると、衝撃強
度、剛性の点で不適であ!!7.850よシ大であると
シーテイング加工が困難になシネ適である。
As the vinyl chloride resin used in the present invention, vinyl chloride having an average degree of polymerization (P) of 650 to 850, Hoso 71
? A reamer or a copolymer with vinyl chloride containing 3 to 10% by weight of vinyl acetate and having an average degree of polymerization (P) of 650 to 850 is suitable, and a mixture of the two may also be used. If the average degree of polymerization CP') is less than 650, it is unsuitable in terms of impact strength and rigidity! ! If the diameter is larger than 7.850, it will be difficult to process the sheeting, making it suitable for cinema.

本発明に用いるブタジェン、スチレンを主成分とする共
重合体とはブタジェン・スチレン・メチルメタクリレー
トの3元重合体(MBS)、アクリルニトリル・ブタジ
ェン、・スチレン3元重合体(ABS)、ブタジェン・
スチレン共重合体(BS)が好適である。このブタジェ
ン・スチレンを生成分とする共重合体が5重量部未満で
あると樹脂のゲル化が遅くなシ、シーテイング加工が困
1[eKなるばかυでなく衝撃強度の低下や二次加工と
しての加熱成形時の伸びの低下を生じ不適である。また
400重量よシ大であるとリール成形品の剛性が劣シネ
適でらる。
The copolymers whose main components are butadiene and styrene used in the present invention are butadiene-styrene-methyl methacrylate terpolymer (MBS), acrylonitrile-butadiene, styrene terpolymer (ABS), butadiene-styrene terpolymer (ABS),
Styrene copolymers (BS) are preferred. If the copolymer containing butadiene and styrene is less than 5 parts by weight, the gelation of the resin will be slow and sheeting processing will be difficult. It is unsuitable because it causes a decrease in elongation during heat molding. Moreover, if the weight is larger than 400, the rigidity of the reel molded product will be poor and it will not be suitable for cinema.

塩化ビニル樹脂に練込みが可能なカーボンとしてファー
ネスカーボン、チャンネルカーボン、アセチレンカーボ
ンなど種々のものがあるが、シートの導電化効率の点で
比表面積が70 On?/“2以上、DBP吸油量が3
00fd/100f以上の、更に好ましくは比表面積が
95or11/f以上、DBP吸油量が350tae/
1002以上の高導電性カーボンが最も優れている。
There are various types of carbon that can be kneaded into vinyl chloride resin, such as furnace carbon, channel carbon, and acetylene carbon, but in terms of sheet conductivity efficiency, the specific surface area is 70 On? /“2 or more, DBP oil absorption is 3
00 fd/100 f or more, more preferably a specific surface area of 95 or 11/f or more, and a DBP oil absorption of 350 tae/f.
Highly conductive carbon of 1002 or higher is the best.

高導電性カーボンは3重量−未満であると表面電気抵抗
の点で不適であシ、15重量%よシ大であると混合時の
カーボンの飛散、混線圧延時の機械的負荷の増大などシ
ーテイング加工が困難になるばかシでなく、衝撃強度の
低下や二次加工としての加熱成形時の伸びを生じ不適で
ある。
If the amount of highly conductive carbon is less than 3% by weight, it will be unsuitable in terms of surface electrical resistance, and if it is more than 15% by weight, carbon will scatter during mixing, mechanical load will increase during cross-rolling, etc. Not only does it become difficult to process, but it is also unsuitable because it causes a decrease in impact strength and elongation during heat molding as a secondary process.

本発明で使用されるプラスチックシートの成形前の厚み
は0.6mから1.5−が適当である。
The appropriate thickness of the plastic sheet used in the present invention before molding is from 0.6 m to 1.5 m.

厚みが0.6 wよシ薄いと、リールのガイド板4及び
7の硬さが不足し保形性が悪くなる。
If the thickness is as thin as 0.6 w, the hardness of the guide plates 4 and 7 of the reel will be insufficient, resulting in poor shape retention.

厚みが1.5Wよシ厚くなると硬さは改善されるが材料
費が高価になる。又厚みが1.0w以上になるとカレン
ダー等でのシーテイングが極めて困難になるので別工程
で薄手のシートを2枚以上貼シあわせてシートを形成す
る必要がある。従って、リールのガイド板4及び7の硬
さと経済性の兼合いから′厚みは0.6 mから1.0
mの間が望ましい。
If the thickness is increased by 1.5W, the hardness will be improved, but the material cost will be higher. Furthermore, if the thickness exceeds 1.0 W, sheeting using a calendar or the like becomes extremely difficult, so it is necessary to form a sheet by laminating two or more thin sheets together in a separate process. Therefore, the thickness of the reel guide plates 4 and 7 is between 0.6 m and 1.0 m in view of the hardness and economy.
A range between m is desirable.

しかし、この範囲の厚みでは硬さに問題が残りたので鋭
意検討した結果、ソールのガイド板4及び70表面に凹
凸状のリプを配置することによって補強することが可能
となった。
However, with the thickness within this range, there remained a problem with hardness, and after careful consideration, it became possible to strengthen the sole by arranging uneven lips on the surfaces of the guide plates 4 and 70 of the sole.

〔発明の効果〕〔Effect of the invention〕

本発明に従うと、紙製リールにおいて避けられなかった
紙粉の発生、又射出成形で得られるプラスチックリール
におけゐ静電気の発生による空気中の塵埃の吸着及び低
生産性、アルミのような金属製リールにおける材料費、
重量等に起因する低経済性といった短所を解決すること
が出来、キャリアテープ用リールの工業的な製造方法と
して好適である。
According to the present invention, the generation of paper powder that is unavoidable in paper reels, the adsorption of dust in the air due to the generation of static electricity in plastic reels obtained by injection molding, and low productivity, and the Material cost in reel,
This method is suitable as an industrial manufacturing method for carrier tape reels, since it can overcome the disadvantages of low economic efficiency due to weight and the like.

〔実施例〕〔Example〕

実施例1 塩化ビニルホモピリマー    100重量部゛  (
住友化学5X−7G、 P=760)オクチルスズ系安
定剤      3.01エゴキシ系可塑剤     
   5.O1滑剤      20゜ メチルメタクリレート・    20.0#ブタジエン
・スチレン共重合体 (鐘淵化学カネエースB−56) ケッチェンカーボンEC110重量部 (比表面積95on?/l、(s、 s重量%)DBP
吸油i1i 350mt/ 100 ? )上記樹脂組
成物をカレンダー法によって、0.62のシート状に成
形し、真空成形によってリールのガイド板4及び7をそ
れぞれ成形し、キャリアテーゾ巻芯となる成形部5及び
8は接着剤で固定6した。その後JIS K6911に
従って表面電気抵抗を測定した。又、リールにキャリア
テープを巻き取った直後にタバコの灰を近づけ灰の付着
状況を観察した。更にリールに1001の荷重をかけ、
たわみ量を測定した。
Example 1 100 parts by weight of vinyl chloride homopyrimer (
Sumitomo Chemical 5X-7G, P=760) Octyltin stabilizer 3.01 Egoxy plasticizer
5. O1 lubricant 20° methyl methacrylate/20.0# butadiene/styrene copolymer (Kanebuchi Chemical Kane Ace B-56) Ketjen Carbon EC110 parts by weight (specific surface area 95 on?/l, (s, s weight%) DBP
Oil absorption i1i 350mt/100? ) The above resin composition is molded into a 0.62 sheet shape by a calendering method, and the guide plates 4 and 7 of the reel are molded by vacuum forming, respectively, and the molded parts 5 and 8, which will become the carrier Teso winding core, are fixed with adhesive. I did 6. Thereafter, the surface electrical resistance was measured according to JIS K6911. Immediately after winding the carrier tape around the reel, cigarette ash was brought close to the reel to observe the adhesion of the ash. Furthermore, apply a load of 1001 to the reel,
The amount of deflection was measured.

圧延加工性、二次成形性、得られたリールの特性を表1
に示す。
Table 1 shows rolling workability, secondary formability, and properties of the obtained reel.
Shown below.

実施例2 実施例1と同様のペース処方95重量%にぺし高導電性
カーボンとしてケッチタカーボンDS−600(比表面
積1270イ/f、DBP吸油量480mj!1500
f)を5重量%添加し実施例1と同様の方法でリールを
作成した。
Example 2 The same pace formulation as in Example 1 was added to 95% by weight, and Ketchta Carbon DS-600 was used as the highly conductive carbon (specific surface area 1270 I/f, DBP oil absorption 480 mj! 1500
A reel was prepared in the same manner as in Example 1 by adding 5% by weight of f).

結果を表1に示す。The results are shown in Table 1.

比較例1 実施例1と同様のペース処方80重量%に対し高導電性
カーボンとしてケッチ〃カーボンEC(比表面積950
ffF/V、DBP吸油量350mi/100f)を2
0重量%添加し実施例1と同様の方法でリールを作成し
た。
Comparative Example 1 Ketch Carbon EC (specific surface area 950
ffF/V, DBP oil absorption amount 350mi/100f) 2
A reel was prepared in the same manner as in Example 1 with the addition of 0% by weight.

結果を表IK示す。The results are shown in Table IK.

比較例2 実施例1と同様のペース処方85重量%に対し導電性カ
ーボンとしてキャボッ)XC−72(比表面積254肩
/1%DBP a油量185mt/100r)を20重
:1%添加し実施例1と同様の方法でリールを作成した
Comparative Example 2 Conducted by adding 20 weight:1% of conductive carbon (Cabot) A reel was made in the same manner as in Example 1.

結果を表1に示す。The results are shown in Table 1.

比較例3 実施例10ペース処方の内MBSを3重量部とした処方
をペースとしこのベース処方92重量優に対し高導電性
カーボンとしてケッチェンブラックEC(比弐面積95
0 J7y、 DBP吸油量3501d/100F)を
8重量%添加し実施例1と同様の方法でリールを作成し
た。
Comparative Example 3 A formulation containing 3 parts by weight of MBS in the pace formulation of Example 10 was used as a pace, and Ketjenblack EC (95% area by weight) was used as a highly conductive carbon for this base formulation of 92% by weight.
A reel was prepared in the same manner as in Example 1 by adding 8% by weight of DBP oil absorption 3501d/100F).

結果を表1に示す。The results are shown in Table 1.

比較例4 実施例1と同様のベース処方98重量慢に対し高導電性
カーボンとしてケッチェンカーボンDJ−600(比表
面積1270m/l、 DBP吸油量480威/100
?)を2重fiチ添加し実施例1と同様のリールを作成
した。
Comparative Example 4 Ketjen Carbon DJ-600 (specific surface area 1270 m/l, DBP oil absorption 480 m/100
? ) was added twice to prepare a reel similar to that in Example 1.

結果を表1に示す。The results are shown in Table 1.

比較例5 従来品の厚み1.0調の紙製のリールについて比較検討
し、結果を表1に示す。
Comparative Example 5 A comparative study was conducted on a conventional paper reel with a thickness of 1.0, and the results are shown in Table 1.

比較例6 従来品の厚み約1.2 mのアクリル樹脂製の射出成形
品のリールについて比較検討し、結果を表1に示す。
Comparative Example 6 A comparative study was conducted on a conventional injection molded reel made of acrylic resin with a thickness of about 1.2 m, and the results are shown in Table 1.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図及び第2図は本発明のキャリアテープ用リールの
斜視図及び側面図である。
1 and 2 are a perspective view and a side view of a carrier tape reel of the present invention.

Claims (1)

【特許請求の範囲】[Claims]  塩化ビニル樹脂100重量部に対しブタジエンスチレ
ンを主成分とする共重合体を5〜40重量部含む樹脂組
成物97〜85重量%に対し、比表面積が700m^2
/g以上で且つ、DBP吸油量が300ml/100g
以上の高導電性カーボンを3〜15重量%含み、かつ表
面電気抵抗が10^7Ω以下であるプラスチックシート
を真空成形や圧空成形等の加熱成形を行うことを特徴と
するキャリアテープ用リールの製造方法。
The specific surface area is 700 m^2 for 97-85% by weight of a resin composition containing 5-40 parts by weight of a copolymer mainly composed of butadiene styrene based on 100 parts by weight of vinyl chloride resin.
/g or more and DBP oil absorption amount is 300ml/100g
Manufacture of a reel for a carrier tape, characterized in that a plastic sheet containing 3 to 15% by weight of the above-mentioned highly conductive carbon and having a surface electrical resistance of 10^7 Ω or less is subjected to heat forming such as vacuum forming or pressure forming. Method.
JP61207687A 1986-06-04 1986-09-05 Production of reel for carrier table Pending JPS63113025A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP61-128061 1986-06-04
JP12806186 1986-06-04

Publications (1)

Publication Number Publication Date
JPS63113025A true JPS63113025A (en) 1988-05-18

Family

ID=14975508

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61207687A Pending JPS63113025A (en) 1986-06-04 1986-09-05 Production of reel for carrier table

Country Status (1)

Country Link
JP (1) JPS63113025A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06212053A (en) * 1993-01-19 1994-08-02 Polyplastics Co Polyacetal resin composition
JPH0661874U (en) * 1993-01-29 1994-09-02 浦和ポリマー株式会社 Reel for carrier tape
JPH0678365U (en) * 1993-04-16 1994-11-04 浦和ポリマー株式会社 Winding core for top cover tape

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06212053A (en) * 1993-01-19 1994-08-02 Polyplastics Co Polyacetal resin composition
JPH0661874U (en) * 1993-01-29 1994-09-02 浦和ポリマー株式会社 Reel for carrier tape
JPH0678365U (en) * 1993-04-16 1994-11-04 浦和ポリマー株式会社 Winding core for top cover tape

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