JPS6240766Y2 - - Google Patents
Info
- Publication number
- JPS6240766Y2 JPS6240766Y2 JP10337483U JP10337483U JPS6240766Y2 JP S6240766 Y2 JPS6240766 Y2 JP S6240766Y2 JP 10337483 U JP10337483 U JP 10337483U JP 10337483 U JP10337483 U JP 10337483U JP S6240766 Y2 JPS6240766 Y2 JP S6240766Y2
- Authority
- JP
- Japan
- Prior art keywords
- sand paper
- elastic
- grinding
- grinding wheel
- support member
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 244000137852 Petrea volubilis Species 0.000 claims description 34
- 238000003780 insertion Methods 0.000 claims description 8
- 230000037431 insertion Effects 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000003082 abrasive agent Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 229920002457 flexible plastic Polymers 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Landscapes
- Polishing Bodies And Polishing Tools (AREA)
Description
【考案の詳細な説明】
本考案は弾性研削ホイールに関するものであ
り、更に詳しくは研削加工に際し、ワーク研削力
を増強すると共に、振動の少ない研削条件を作り
出す、新規な構造的特徴を有する弾性研削ホイー
ルに関するものである。[Detailed description of the invention] The present invention relates to an elastic grinding wheel, and more specifically, an elastic grinding wheel with novel structural features that increases workpiece grinding force and creates grinding conditions with less vibration during grinding. It's about wheels.
イ 従来技術
回転円板にサンド・ペーパーを固着してなる研
削ホイールがワークの表面仕上げ工具として汎用
せられている。在来の研削ホイールは、回転円板
の外面に多数の帯状に裁断されたサンド・ペーパ
ーを放射状に植設し、ワークの押し付けによつて
容易に変形する比較的剛性の低い研削面を形成し
ている(第1図参照)。斯かる研削ホイールGに
於いてサンド・ペーパー1は、ワークの押し付け
によつて簡単に回転方向の後側に向かつて倒伏し
て了うから、ワークに作用する研削力は急激に低
下し実用上十分な研削能力を維持することが困難
となる。一方、カーボンランダムやアランダム等
の粒状研磨材を焼結してなる剛直なグラインデイ
ング・ストーンが研削ホイールとして汎用されて
いるが、斯かるグラインデイング・ストーンに於
いては剛直な研削面にワークが接触したとき、所
謂びびり現象が発生しワーク保持の安定性が損な
われる。この為、ワークの研削加工精度が低下
し、更に作業者に疲労の多い作業条件を強いる不
都合が認められた。B. Prior Art A grinding wheel made of a rotating disk with sandpaper fixed to it is commonly used as a tool for finishing the surface of workpieces. Conventional grinding wheels have sandpaper cut into many bands radially planted on the outer surface of a rotating disk to form a relatively low-rigid grinding surface that easily deforms when a workpiece is pressed against it. (See Figure 1). In such a grinding wheel G, the sand paper 1 is easily turned toward the rear side in the direction of rotation by being pressed by the workpiece and is then collapsed, so the grinding force acting on the workpiece decreases rapidly and is not sufficient for practical use. It becomes difficult to maintain proper grinding ability. On the other hand, rigid grinding stones made by sintering granular abrasive materials such as carbon random or alundum are commonly used as grinding wheels, but such grinding stones do not allow the workpiece to be ground on the rigid grinding surface. When they come into contact with each other, a so-called chatter phenomenon occurs and the stability of holding the workpiece is impaired. As a result, the accuracy of grinding the workpiece is reduced, and the operator is forced to work under very tiring working conditions.
ロ 考案の目的
本考案の主要な目的は、在来の研削ホイールに
認められた上記の如き欠点を解消し得る、弾性研
削ホイールの構造を見出すことにある。B. Purpose of the invention The main purpose of the invention is to find a structure for an elastic grinding wheel that can eliminate the above-mentioned drawbacks of conventional grinding wheels.
本考案の他の主要な目的は、サンド・ペーパー
の交換を容易になし得る操作性と経済性に優れた
弾性研削ホイールを提供することにある。 Another main object of the present invention is to provide an elastic grinding wheel that is easy to replace sand paper and has excellent operability and economy.
ハ 考案の構成
本考案は、その外周面から放射状に穿設された
複数のサンド・ペーパー挿入溝2を有する回転円
板3と、前記サンド・ペーパー挿入溝2内に基端
1′を挿入固着された帯状のサンド・ペーパー1
と、前記回転円板3の外周面に沿つて配置され前
記サンド・ペーパー1を弾撥的に挾持する弾性支
持部材4からなり、該弾性支持部材4はサンド・
ペーパー1の裏面Bに接着され、また該弾性支持
部材4の頂部4′から外側に向かつて延びる前記
サンド・ペーパー1の先端1″はその研削面Sと
裏面Bとを一部分接着された状態で前記研削面S
を表側に指向せしている弾性研削ホイールGを要
旨とするものである。C. Structure of the invention The present invention comprises a rotating disk 3 having a plurality of sandpaper insertion grooves 2 radially bored from its outer peripheral surface, and a base end 1' inserted and fixed into the sandpaper insertion grooves 2. strip of sand paper 1
and an elastic support member 4 disposed along the outer peripheral surface of the rotating disk 3 to elastically clamp the sand paper 1.
The tip 1'' of the sand paper 1, which is glued to the back side B of the paper 1 and extends outward from the top 4' of the elastic support member 4, has its ground surface S and back side B partially glued together. The grinding surface S
The gist of this is an elastic grinding wheel G in which the surface of the grinding wheel G is oriented toward the front side.
尚、本考案の好適な実施態様に於いては、弾性
研削ホイールGの側端面に保護布層5を接着し、
サンド・ペーパー1の保形性向上部材として機能
せしめている。 In a preferred embodiment of the present invention, the protective cloth layer 5 is adhered to the side end surface of the elastic grinding wheel G,
It functions as a member for improving the shape retention of the sand paper 1.
ニ 実施例
直径80mm、幅30mmの軟鋼製回転円板3の外周面
から軸芯に向かつて放射状に5mm間隔でサンド・
ペーパー挿入溝2を穿設し、該サンド・ペーパー
挿入溝2内に幅29mm、長さ100mmに裁断されたサ
ンド・ペーパー1の基端部1′を挿入固着した。
本実施例に於いては、前記回転円板3内に側方か
ら嵌入する第2の回転円板3′により前記サン
ド・ペーパー1の基端部1′を第1の回転円板3
の内周面と第2の回転円板3′の外周面の間に挾
持しているが、サンド・ペーパー1に抜落ちのな
い固着状態を付与し得るものであれば、接着等の
固着手段によりサンド・ペーパー1を前記挿入溝
2内に固着をすることもできる。回転円板3の表
面から突出している複数のサンド・ペーパー1の
間に、高さ40mm、幅29mm、厚さ4.9mmの軟質ゴム
製の弾性支持部材4を挿入し、サンド・ペーパー
1の裏面Bに塗布された接着剤を利用してサン
ド・ペーパー1と弾性支持部材4を一体構造に接
着した。この後、弾性支持部材4の頂部4′から
外側に向かつて延びている前記サンド・ペーパー
1の先端1″を隣り合うサンド・ペーパー間で部
分的に接着し、研削面Sを表側に指向せしめた直
径160mmの弾性研削ホイールGを作成した、該弾
性研削ホイールGの側端面には保護布層5を接着
し、サンド・ペーパー1の保形性向上部材として
機能せしめた。尚、以上の説明に於いては理解を
容易にするため、シート状研削材料をサンド・ペ
ーパーなる語句で総括的に表示しているが、微粉
状乃至は微粒状研削材が接着されるシートの材質
は紙のみに限定解釈されるべきものではなく、繊
維糸条を繊成してなる布帛を始めとする公知のシ
ート状基材から任意に選択することができる。ま
た、図示する実施態様に於いては中実の弾性支持
部材が使用されているが、サンド・ペーパー1の
研削面Sが図示しないワークによつて押圧された
ときの弾性変形能を更に向上せしめるため、該弾
性支持部材4を中空の軟質ゴムあるいは可撓性を
有するプラスチツク材料から形成してもよい。D Example: Sand was applied radially at 5 mm intervals from the outer circumferential surface of a rotating disc 3 made of mild steel with a diameter of 80 mm and a width of 30 mm toward the axis.
A paper insertion groove 2 was bored, and the proximal end 1' of the sand paper 1 cut to a width of 29 mm and a length of 100 mm was inserted and fixed into the sand paper insertion groove 2.
In this embodiment, the base end 1' of the sand paper 1 is connected to the first rotating disk 3 by the second rotating disk 3' which is fitted into the rotating disk 3 from the side.
The sand paper 1 is sandwiched between the inner circumferential surface of the sand paper 1 and the outer circumferential surface of the second rotating disk 3', but any fixing means such as adhesive may be used as long as the sand paper 1 can be fixed in a fixed state without falling off. The sand paper 1 can also be fixed in the insertion groove 2 by this method. An elastic support member 4 made of soft rubber with a height of 40 mm, a width of 29 mm, and a thickness of 4.9 mm is inserted between the plurality of pieces of sand paper 1 protruding from the surface of the rotating disk 3, and the back side of the sand paper 1 is Using the adhesive applied to B, the sand paper 1 and the elastic support member 4 were bonded into an integral structure. Thereafter, the tip 1'' of the sand paper 1 extending outward from the top 4' of the elastic support member 4 is partially glued between adjacent pieces of sand paper, so that the ground surface S is directed toward the front side. A protective cloth layer 5 was adhered to the side end surface of the elastic grinding wheel G to function as a shape retention improving member for the sand paper 1.The above explanation was made. In order to make it easier to understand, the sheet-like abrasive material is generally referred to as "sand paper," but the material of the sheet to which the fine powder or fine-grain abrasive material is bonded is only paper. This should not be construed as limiting, and any known sheet-like base material can be selected from known sheet-like base materials, including fabrics made of fiber yarns.In addition, in the illustrated embodiment, solid However, in order to further improve the elastic deformability when the grinding surface S of the sand paper 1 is pressed by a workpiece (not shown), the elastic support member 4 is made of hollow soft rubber. Alternatively, it may be formed from a flexible plastic material.
前記の如く弾性支持部材4の頂部4′から外側
に向かつて延びるサンド・ペーパー1の先端1″
は接着剤によつて部分的に接着されいるが、この
先端1″の接着に際しては、研削面Sに弾性支持
部材4の弾性と平衡する適度の剛性を与えるた
め、弾性支持部材4の頂部4′と隣り合う2枚の
サンド・ペーパー1,1との間に隙間6を残した
状状態で前記先端1″を強固に接着することが望
ましい。このため先端1″には、弾性支持部材4
とサンド・ペーパー1の裏面Bとの間を接着する
のに使用した接着剤よりも接合強度の高い接着剤
が付与されている。 As mentioned above, the tip 1'' of the sand paper 1 extends outward from the top 4' of the elastic support member 4.
is partially adhered with an adhesive, but when adhering this tip 1'', the top part 4 of the elastic support member 4 is attached in order to give the ground surface S an appropriate rigidity that balances the elasticity of the elastic support member 4. It is desirable to firmly adhere the tip 1'' to the two adjacent pieces of sandpaper 1, 1 with a gap 6 left between the tip 1'' and the two adjacent pieces of sandpaper 1, 1. For this reason, an elastic support member 4 is provided at the tip 1''.
An adhesive having a higher bonding strength than the adhesive used for adhering the back surface B of the sand paper 1 and the back surface B of the sand paper 1 is applied.
尚、上記第2図に例示する実施態様に於いて、
弾性支持部材4の頂部4′は回転円板3の回転方
向と逆方向に一定距離だけ偏位してスパイラル状
に湾曲し、その表面をサンド・ペーパー1の裏面
Bに接着されているが、異なれる実施態様とし
て、前記弾性支持部材4を回転円板3の軸芯に向
かつて放射状に配置することも可能である。 In addition, in the embodiment illustrated in FIG. 2 above,
The top 4' of the elastic support member 4 is deflected by a certain distance in the direction opposite to the rotational direction of the rotating disk 3 and curved in a spiral shape, and its surface is glued to the back surface B of the sand paper 1. In a different embodiment, the elastic support members 4 can also be arranged radially toward the axis of the rotary disk 3.
ホ 考案の効果
以上の説明に明らかなように、本考案に係る弾
性研削ホイールは、振動乃至はびびりのない安定
した研削条件を確保せしめると共に、弾力性に富
んだ支持部材の上側に剛直な研削面を形成せしめ
ている。従つてワークの研削精度が在来の研削ホ
イールを使用した場合に比較して大幅に向上し、
更にワークの保持が容易化されるため作業者の疲
労軽減に対しても顕著な効果を発揮することがで
きる。E. Effect of the invention As is clear from the above explanation, the elastic grinding wheel according to the invention ensures stable grinding conditions without vibration or chatter, and also has a rigid grinding wheel on the upper side of the highly elastic support member. It forms a surface. Therefore, the grinding accuracy of the workpiece is significantly improved compared to when using conventional grinding wheels.
Furthermore, since the workpiece can be held easily, it can have a significant effect on reducing worker fatigue.
第1図は在来の研削ホイールの正面図であり、
第2図は本考案に係る弾性研削ホイールの一部破
断正面図である。また第3図は第2図要部の部分
拡大図である。
1…サンド・ペーパー、2…サンド・ペーパー
挿入溝、3…回転円板、4…弾性支持部材、5…
保護布層、S…サンド・ペーパーの研削面、B…
サンド・ペーパーの裏面、4′…弾性支持部材の
頂部、1′…サンド・ペーパーの基端、1″…サン
ド・ペーパーの先端、G…弾性研削ホイール、6
…隙間。
Figure 1 is a front view of a conventional grinding wheel.
FIG. 2 is a partially cutaway front view of the elastic grinding wheel according to the present invention. Moreover, FIG. 3 is a partially enlarged view of the main part of FIG. 2. DESCRIPTION OF SYMBOLS 1...Sand paper, 2...Sand paper insertion groove, 3...Rotating disk, 4...Elastic support member, 5...
Protective cloth layer, S...grinding surface of sandpaper, B...
Back side of sand paper, 4'...top of elastic support member, 1'...base end of sand paper, 1''...tip of sand paper, G...elastic grinding wheel, 6
…gap.
Claims (1)
ンド・ペーパー挿入溝を有する回転円板と、前
記サンド・ペーパー挿入溝内に基端を挿入固着
された帯状のサンド・ペーパーを弾撥的に挾持
する弾性支持部材からなり、該弾性支持部材の
頂部から外側に向かつて延びる前記サンド・ペ
ーパーの先端はその研削面と裏面とを一部分接
着された状態で前記研削面を表側に指向せしめ
ていることを特徴とする弾性研削ホイール。 (2) 前記弾性研削ホイールの側端面に保護布層を
接着してなる実用新案登録請求の範囲第1項の
弾性研削ホイール。[Claims for Utility Model Registration] (1) A rotating disc having a plurality of sand paper insertion grooves radially bored from its outer peripheral surface, and a rotating disc having a base end inserted and fixed into the sand paper insertion grooves. It consists of an elastic support member that elastically holds a strip of sand paper, and the tip of the sand paper extending outward from the top of the elastic support member has its grinding surface and back surface partially glued together. An elastic grinding wheel characterized in that the grinding surface is oriented toward the front side. (2) The elastic grinding wheel according to claim 1, which is a utility model registration, and is formed by adhering a protective cloth layer to the side end surface of the elastic grinding wheel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10337483U JPS6011749U (en) | 1983-07-01 | 1983-07-01 | elastic grinding wheel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10337483U JPS6011749U (en) | 1983-07-01 | 1983-07-01 | elastic grinding wheel |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6011749U JPS6011749U (en) | 1985-01-26 |
JPS6240766Y2 true JPS6240766Y2 (en) | 1987-10-19 |
Family
ID=30243224
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10337483U Granted JPS6011749U (en) | 1983-07-01 | 1983-07-01 | elastic grinding wheel |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6011749U (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013039647A (en) * | 2011-08-19 | 2013-02-28 | Nitolex Honsha:Kk | Coated abrasive and abrasive medium |
-
1983
- 1983-07-01 JP JP10337483U patent/JPS6011749U/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS6011749U (en) | 1985-01-26 |
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