JPS6234530B2 - - Google Patents

Info

Publication number
JPS6234530B2
JPS6234530B2 JP54122818A JP12281879A JPS6234530B2 JP S6234530 B2 JPS6234530 B2 JP S6234530B2 JP 54122818 A JP54122818 A JP 54122818A JP 12281879 A JP12281879 A JP 12281879A JP S6234530 B2 JPS6234530 B2 JP S6234530B2
Authority
JP
Japan
Prior art keywords
cavity
resin
mold
thermosetting synthetic
synthetic resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP54122818A
Other languages
Japanese (ja)
Other versions
JPS5646716A (en
Inventor
Tamio Takeda
Yasuyuki Kobayashi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Tokyo Shibaura Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Shibaura Electric Co Ltd filed Critical Tokyo Shibaura Electric Co Ltd
Priority to JP12281879A priority Critical patent/JPS5646716A/en
Publication of JPS5646716A publication Critical patent/JPS5646716A/en
Publication of JPS6234530B2 publication Critical patent/JPS6234530B2/ja
Granted legal-status Critical Current

Links

Landscapes

  • Injection Moulding Of Plastics Or The Like (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 本発明は型内に入れた電気機器等の被モールド
品をエポキシ樹脂等の熱硬化性合成樹脂で樹脂モ
ールドする熱硬化性合成樹脂モールド用金型に関
する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a thermosetting synthetic resin molding die for molding an article to be molded, such as an electrical device, placed in the mold with a thermosetting synthetic resin such as an epoxy resin.

従来のこの種の金型は、真空注形方式の金型と
加圧注形方式の金型の二種類に大別される。
Conventional molds of this type are roughly divided into two types: vacuum casting molds and pressure casting molds.

真空注形方式の金型は、キヤビテイー内を真空
にし、被モールド品とキヤビテイー内壁との間の
空隙に液状の熱硬化性合成樹脂を真空吸引により
注入口より注入して樹脂モールドするものであ
る。この真空注形方式の金型はコイル等の電気機
器等を液状のエポキシ樹脂により絶縁モールドす
る場合の金型として最も一般的に使用されている
ものである。
In a vacuum casting mold, the inside of the cavity is evacuated, and liquid thermosetting synthetic resin is injected into the gap between the molded product and the inner wall of the cavity through the injection port using vacuum suction to form a resin mold. . This vacuum casting mold is most commonly used for insulating molding electrical equipment such as coils using liquid epoxy resin.

ところが、この真空注形方式の金型は、真空タ
ンクや金型を高温に保持するためのエネルギを多
く必要とし、樹脂の注入に長時間を要し、多数の
モールド品を作る場合には多数の金型を必要と
し、また離型時にモールド品に衝撃を与えたり、
モールド経費が高価となり、またモールド工程の
自動化および省力化が困難であるという不都合が
あつた。
However, this vacuum casting mold requires a lot of energy to maintain the vacuum tank and mold at high temperatures, it takes a long time to inject the resin, and when making a large number of molded products, it requires a lot of energy. It requires a mold of
There are disadvantages in that molding costs are high and it is difficult to automate and save labor in the molding process.

この真空注形方式の金型の不都合な点を除くも
のとして前記加圧注形方式の金型が用いられるよ
うになつて来た。
In order to eliminate the disadvantages of the vacuum casting mold, the pressure casting mold has come to be used.

この加圧注形方式の金型を第1〜2図に基づい
て説明する。
The mold for this pressure casting method will be explained based on FIGS. 1 and 2.

図中、符号1は合せ面1aで左右に2つに割れ
る加圧注形方式の金型で、キヤビテイー2と該キ
ヤビテイー2に開口する樹脂注入孔3を有する。
この金型には図示しないヒータが埋設されてお
り、金型を熱硬化性合成樹脂の硬化温度に加温し
ているこの加圧注形方式の金型1による樹脂モー
ルドは次のように行なわれる。予めキヤビテイー
2の中へコイル等の被モールド品4を入り子5に
よつて中空に支持しておく。次に原料タンク6に
液状の熱硬化性合成樹脂7を入れ、モータ27で
回転される撹拌機8により該熱硬化性合成樹脂7
を脱気し、その後原料タンク6内へ空気送給管9
より圧縮空気を送り熱硬化性合成樹脂7を圧迫す
る。次に原料タンクバルブ10を開き、熱硬化性
合成樹脂7を配管11内へ送り、その後注入ヘツ
ドバルブ12を開き、熱硬化性合成樹脂7を注入
ヘツド13および樹脂注入孔3を通してキヤビテ
イー2内へ圧入する。キヤビテイー2内へ圧入さ
れた熱硬化性合成樹脂は、金型の合せ面1aの注
入口3と反対側の位置に設けた空隙15(第2
図)からキヤビテイー2内の空気を押し出しつつ
キヤビテイー2の内壁と被モールド品4との間の
空間に充填され、該空間を熱硬化性合成樹脂が満
した時に注入ヘツドバルブ12が閉じられ樹脂注
入が終わる。この後キヤビテイー2内に充満した
熱硬化性合成樹脂がゲル化するまで放置し、ゲル
化した後に金型1を開き、図示してない押しピン
により樹脂モールド品を取り出して製品とする。
In the figure, reference numeral 1 denotes a pressure casting mold that splits into two left and right at a mating surface 1a, and has a cavity 2 and a resin injection hole 3 opening into the cavity 2.
A heater (not shown) is embedded in this mold, and the mold is heated to the curing temperature of the thermosetting synthetic resin.Resin molding using the pressure casting mold 1 is performed as follows. . A molded product 4 such as a coil is supported in the cavity 2 in advance by an insert 5. Next, a liquid thermosetting synthetic resin 7 is put into the raw material tank 6, and the thermosetting synthetic resin 7 is stirred by a stirrer 8 rotated by a motor 27.
After that, the air supply pipe 9 is passed into the raw material tank 6.
Compressed air is sent to compress the thermosetting synthetic resin 7. Next, the raw material tank valve 10 is opened, and the thermosetting synthetic resin 7 is sent into the pipe 11. Then, the injection head valve 12 is opened, and the thermosetting synthetic resin 7 is forced into the cavity 2 through the injection head 13 and the resin injection hole 3. do. The thermosetting synthetic resin press-fitted into the cavity 2 fills a gap 15 (second
The thermosetting synthetic resin fills the space between the inner wall of the cavity 2 and the molded product 4 while pushing out the air in the cavity 2 from the thermosetting synthetic resin shown in Fig. It ends. Thereafter, the thermosetting synthetic resin filling the cavity 2 is left to gel, and after gelling, the mold 1 is opened and the resin molded product is taken out using push pins (not shown) to form a product.

この金型1における上記空隙15は、キヤビテ
イー2内の空気は逃がすが、液状の熱硬化性合成
樹脂はその樹脂がキヤビテイー2内に充満された
時でも洩らさないように作用するものでなければ
ならず、従来はその空隙幅を0.01〜0.05mmとして
いた。
The air gap 15 in the mold 1 allows the air inside the cavity 2 to escape, but the liquid thermosetting synthetic resin must act to prevent leakage even when the resin fills the cavity 2. Conventionally, the gap width has been set to 0.01 to 0.05 mm.

ところがこの空隙15は狭隘であるため、シリ
コン等の離型材を塗布すると空隙が塞がれてしま
い空気を完全に逃がすことができなくなり、キヤ
ビテイー2内の残留空気はモールド品中に気泡と
して鋳込まれるものであつた。このモールド品中
の気泡はモールド品の絶縁破壊の原因となり、ま
たモールド品が耐高圧機器である場合にはこの気
泡が原因で部分放電特性が低下することがあつ
た。また気泡がモールド品の表面に生じた場合に
はモールド品の美観が損なわれる不都合があつ
た。
However, since this gap 15 is narrow, when a mold release material such as silicone is applied, the gap is blocked and air cannot escape completely, and the residual air in the cavity 2 is cast into the molded product as bubbles. It was something I could do. These air bubbles in the molded product cause dielectric breakdown of the molded product, and when the molded product is a high-voltage resistant device, the air bubbles sometimes cause a reduction in partial discharge characteristics. Furthermore, when air bubbles are generated on the surface of the molded product, there is a problem in that the aesthetic appearance of the molded product is impaired.

この不都合を除くため、上記空隙15を1〜2
mmと大きくする方法もあるが、加圧注形方式の金
型においては、加圧注入した液状の熱硬化性合成
樹脂が該空隙15から型外へ洩れ出し、特にエポ
キシ樹脂、ポリエステル樹脂においては高温にす
ると粘度が低下し洩れを生じ易いものであつた。
そこで、洩れ出す樹脂をとどめるための樹脂溜タ
ンク(図示せず)を前記空隙15に接続したもの
が提案されているが、これでは、モールド作業に
際して金型のみならず、別個に樹脂溜タンクをも
分解、清掃しなければならず作業性が悪化する。
In order to eliminate this inconvenience, the above-mentioned void 15 is
There is a method of increasing the size to mm, but in pressure casting molds, the liquid thermosetting synthetic resin injected under pressure leaks out of the mold from the void 15, and especially in epoxy resins and polyester resins, the temperature is high. However, the viscosity decreased and leakage was likely to occur.
Therefore, it has been proposed that a resin reservoir tank (not shown) is connected to the gap 15 to contain the leaking resin, but this method requires not only the mold but also a separate resin reservoir tank to be connected to the cavity 15 during the molding operation. It also has to be disassembled and cleaned, making workability worse.

本発明はこれらの不都合を取除き、モールドし
た樹脂中に気泡の無いモールド品を得ることがで
き、しかも、モールド作業性のよい熱硬化性合成
樹脂モールド用金型を提供することを目的とす
る。
An object of the present invention is to eliminate these disadvantages, to provide a mold for a thermosetting synthetic resin mold that can obtain a molded product without air bubbles in the molded resin, and has good mold workability. .

以下、本発明を第3〜5図に示す実施例につい
て説明する。
The present invention will be described below with reference to embodiments shown in FIGS. 3 to 5.

第3〜4図は本発明の第一実施例を示す。図中
符号16は本発明の熱硬化性合成樹脂モールド用
金型で、第3図の中央縦方向の合せ面19から左
右に2つに割れる割れ型で、被モールド品4を入
れるキヤビテイー17と、該キヤビテイー17に
開口する樹脂注入孔18と、該樹脂注入孔18の
反対側の位置に設けた樹脂溜キヤビテイー20
と、該樹脂溜キヤビテイー20とキヤビテイー1
7とを連通する空隙21と、該樹脂溜キヤビテイ
ー20に開口する真空吸引孔22とを有する。上
記樹脂溜キヤビテイー20はキヤビテイー17の
容積の1/4〜1/3程度の容積とする。上記空隙21
は合せ面19に沿つて設けてあり、空隙幅は0.1
〜0.5mm程度に形成され、ここを通る樹脂が後述
のヒータにより加熱される際、ゲル化し易いよう
になつている。真空吸引孔22には管26を介し
て真空ポンプ23を接続してあり、樹脂注入孔1
8には注入ヘツド24を接続してある。金型16
内には型を加温する図示しないヒータが埋設され
ている。金型16への熱硬化性合成樹脂の送給は
従来と同様に撹拌機8および空気送給管9を有す
る原料タンク6と、原料タンクバルブ10および
注入ヘツドバルブ12を両端に有する配管11と
を介して行なう。金型の合せ面には、パツキン2
5が設けられ、樹脂注入孔18および真空吸引孔
22以外の型合せ面は気密にシールされている。
3-4 show a first embodiment of the invention. Reference numeral 16 in the figure indicates a mold for thermosetting synthetic resin molding of the present invention, which is a split mold that splits into two left and right from the center vertical mating surface 19 in FIG. , a resin injection hole 18 opening into the cavity 17, and a resin reservoir cavity 20 provided at a position opposite to the resin injection hole 18.
and the resin reservoir cavity 20 and cavity 1.
7, and a vacuum suction hole 22 that opens into the resin reservoir cavity 20. The volume of the resin reservoir cavity 20 is approximately 1/4 to 1/3 of the volume of the cavity 17. The above void 21
are provided along the mating surface 19, and the gap width is 0.1
It is formed to a thickness of about 0.5 mm, and is designed to easily gel when the resin passing through it is heated by the heater described below. A vacuum pump 23 is connected to the vacuum suction hole 22 via a pipe 26, and the resin injection hole 1
An injection head 24 is connected to 8. Mold 16
A heater (not shown) is embedded inside to heat the mold. The thermosetting synthetic resin is supplied to the mold 16 by using a raw material tank 6 having an agitator 8 and an air feed pipe 9, and a pipe 11 having a raw material tank valve 10 and an injection head valve 12 at both ends, as in the past. Do it through There is a packing 2 on the mating surface of the mold.
5 is provided, and the mold mating surfaces other than the resin injection hole 18 and the vacuum suction hole 22 are hermetically sealed.

次に本発明の作用を説明する。 Next, the operation of the present invention will be explained.

樹脂注入に先立つて、予めキヤビテイー17内
に被モールド品4を入り子5により中空に支持
し、注入ヘツドバルブ12を全閉にし真空ポンプ
23により金型16内の空気を吸引して注入ヘツ
ド24、樹脂注入孔18、キヤビテイー17、空
隙21、樹脂溜キヤビテイー20および真空吸引
孔22を真空状態にしておく。次に空気送給管9
より原料タンク6内に圧縮空気を送給し、原料タ
ンクバルブ10および注入ヘツドバルブ12を開
き、撹拌脱気された液状の熱硬化性合成樹脂7を
配管11、注入ヘツド24および注入孔18を通
してキヤビテイー17内に圧入する。該キヤビテ
イー17に圧入された熱硬化性合成樹脂7は、キ
ヤビテイー17内が真空であるため気泡を生じる
ことなく且つ短時間に充満する。キヤビテイー1
7内に充満した熱硬化性合成樹脂7は次いで空隙
21を通り樹脂溜キヤビテイー20に流入して行
く。その際に熱硬化性合成樹脂7は図示しないヒ
ータで加温されゲル化して樹脂溜キヤビテイー2
0内にとどまり、その先に流出することはない。
熱硬化性合成樹脂7がゲル化した後注入ヘツドバ
ルブ12を成閉にし、真空ポンプ23を切離し、
金型16を開き、モールド品を取出す。次のモー
ルド作業にあつては、分解した金型16のキヤビ
テイー17、樹脂溜キヤビテイー20および空隙
21内を清掃し再び組立てて準備する。
Prior to resin injection, the molded product 4 is previously supported in the cavity 17 in a hollow manner by the insert 5, the injection head valve 12 is fully closed, and the air inside the mold 16 is suctioned by the vacuum pump 23, and the injection head 24, The resin injection hole 18, cavity 17, void 21, resin reservoir cavity 20, and vacuum suction hole 22 are kept in a vacuum state. Next, air supply pipe 9
compressed air is supplied into the raw material tank 6, the raw material tank valve 10 and the injection head valve 12 are opened, and the stirred and degassed liquid thermosetting synthetic resin 7 is passed through the piping 11, the injection head 24, and the injection hole 18 into the cavity. Press fit into 17. Since the inside of the cavity 17 is a vacuum, the thermosetting synthetic resin 7 press-fitted into the cavity 17 is filled in a short time without generating bubbles. Cavity 1
The thermosetting synthetic resin 7 filled in the resin chamber 7 then passes through the gap 21 and flows into the resin reservoir cavity 20. At that time, the thermosetting synthetic resin 7 is heated by a heater (not shown) and becomes a gel, forming the resin reservoir cavity 2.
It stays within 0 and does not flow beyond that.
After the thermosetting synthetic resin 7 has gelled, the injection head valve 12 is closed and the vacuum pump 23 is disconnected.
Open the mold 16 and take out the molded product. For the next molding operation, the cavity 17, resin reservoir cavity 20, and cavity 21 of the disassembled mold 16 are cleaned and reassembled to prepare.

注入する熱硬化性合成樹脂7は、その成分を樹
脂7が空隙21を通る際にヒータで加温されてゲ
ル化する内容とする。また、樹脂溜キヤビテイー
20は粘度の低い樹脂が空隙21を越えて該樹脂
溜キヤビテイー20内に流入する場合において、
樹脂が該樹脂溜キヤビテイー20に満杯になる前
にゲル化できる容積の大きさとする。
The thermosetting synthetic resin 7 to be injected has a component that is heated by a heater and gelled when the resin 7 passes through the gap 21. Further, in the resin reservoir cavity 20, when a resin with low viscosity flows into the resin reservoir cavity 20 across the gap 21,
The volume should be large enough to allow the resin to gel before the resin reservoir cavity 20 is full.

また樹脂溜キヤビテイー20は、第5図に示す
ように断面を半円形にしたものおよび断面を四角
形にしたもの等のようにその形状、個数は樹脂の
成分やモールド条件に応じて定めるものとする。
Further, the shape and number of resin reservoir cavities 20 shall be determined according to the resin composition and molding conditions, such as one with a semicircular cross section and one with a square cross section, as shown in Fig. 5. .

本発明は以上のように作用するものであるか
ら、熱硬化性合成樹脂内に気泡を生じることなく
樹脂モールドすることができ、得られるモールド
品も絶縁低下や電気的欠陥のない信頼性のある製
品となり、モールド品の表面に気泡が存在しない
ため美観が向上し、また樹脂注入を短期間で行な
うことができるのでモールド能率が良く、さら
に、樹脂が金型内にとどまるので、金型のみ分解
して清掃、組立ての準備を行えば良くモールド作
業能率が良い等の効果を奏する。
Since the present invention operates as described above, resin molding can be carried out without creating air bubbles in thermosetting synthetic resin, and the resulting molded product is reliable without deterioration in insulation or electrical defects. The appearance of the molded product is improved because there are no air bubbles on the surface of the product, and molding efficiency is improved because resin can be injected in a short period of time.Furthermore, since the resin remains within the mold, only the mold can be disassembled. Cleaning and preparation for assembly can be done in advance, resulting in improved mold work efficiency.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は従来の加圧注形方式の金型とその金型
へ液状の樹脂を送給する装置を示す縦断側面図、
第2図は第1図に示す従来金型の空隙部を示す縦
断側面図、第3図は本発明の熱硬化性合成樹脂モ
ールド用金型とその金型へ液状樹脂を送給する装
置とを示す縦断側面図、第4図は第3図のA−A
断面図、第5図は樹脂溜キヤビテイーの別例を示
す縦断側面図である。 4……被モールド品、16……熱硬化性合成樹
脂モールド用金型、17……キヤビテイー、18
……樹脂注入孔、20……樹脂溜キヤビテイー、
21……空隙、22……真空吸引孔。
FIG. 1 is a vertical side view showing a conventional pressure casting mold and a device for feeding liquid resin to the mold.
FIG. 2 is a longitudinal cross-sectional side view showing the cavity of the conventional mold shown in FIG. 1, and FIG. 3 shows the thermosetting synthetic resin molding mold of the present invention and a device for feeding liquid resin to the mold. A longitudinal side view showing the
The cross-sectional view and FIG. 5 are longitudinal side views showing another example of the resin reservoir cavity. 4... Product to be molded, 16... Mold for thermosetting synthetic resin mold, 17... Cavity, 18
... Resin injection hole, 20 ... Resin reservoir cavity,
21...Void, 22...Vacuum suction hole.

Claims (1)

【特許請求の範囲】[Claims] 1 同一の型内に、被モールド品を内部に置くキ
ヤビテイーと、このキヤビテイーの下方に位置し
上記キヤビテイーと型外とを連通する樹脂注入孔
と、上記キヤビテイーの上方に位置し上記キヤビ
テイーに隣接して配設された樹脂溜キヤビテイー
と、上記キヤビテイーと上記樹脂溜キヤビテイー
とを連通し0.1〜0.5mmの幅を有する空〓と、上記
樹脂溜キヤビテイーと型外とを連通する真空吸引
孔と、少なくとも上記キヤビテイー、樹脂溜キヤ
ビテイーおよび空〓を加熱するヒータとを有する
熱硬化性合成樹脂モールド用金型。
1. In the same mold, a cavity in which the product to be molded is placed, a resin injection hole located below this cavity and communicating between the cavity and the outside of the mold, and a resin injection hole located above the cavity and adjacent to the cavity. a vacuum suction hole communicating between the resin reservoir cavity and the outside of the mold; A mold for a thermosetting synthetic resin mold, comprising the cavity, a resin reservoir cavity, and a heater for heating the cavity.
JP12281879A 1979-09-25 1979-09-25 Mold for thermosetting synthetic resin-molding Granted JPS5646716A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12281879A JPS5646716A (en) 1979-09-25 1979-09-25 Mold for thermosetting synthetic resin-molding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12281879A JPS5646716A (en) 1979-09-25 1979-09-25 Mold for thermosetting synthetic resin-molding

Publications (2)

Publication Number Publication Date
JPS5646716A JPS5646716A (en) 1981-04-28
JPS6234530B2 true JPS6234530B2 (en) 1987-07-28

Family

ID=14845388

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12281879A Granted JPS5646716A (en) 1979-09-25 1979-09-25 Mold for thermosetting synthetic resin-molding

Country Status (1)

Country Link
JP (1) JPS5646716A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5775435A (en) * 1980-10-29 1982-05-12 Mitsubishi Electric Corp Liquid transfer molding
JPS6248518A (en) * 1985-08-27 1987-03-03 Matsushita Electric Works Ltd Manufacture of sheet material for print wiring

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5015030A (en) * 1973-05-03 1975-02-17

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52128670U (en) * 1976-03-26 1977-09-30

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5015030A (en) * 1973-05-03 1975-02-17

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Publication number Publication date
JPS5646716A (en) 1981-04-28

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