JPS62276784A - Shaped panel heater whose resistance conductor circuit is formed by transcription - Google Patents
Shaped panel heater whose resistance conductor circuit is formed by transcriptionInfo
- Publication number
- JPS62276784A JPS62276784A JP11998386A JP11998386A JPS62276784A JP S62276784 A JPS62276784 A JP S62276784A JP 11998386 A JP11998386 A JP 11998386A JP 11998386 A JP11998386 A JP 11998386A JP S62276784 A JPS62276784 A JP S62276784A
- Authority
- JP
- Japan
- Prior art keywords
- conductor circuit
- heater
- metal core
- resistance conductor
- core substrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004020 conductor Substances 0.000 title claims description 42
- 230000035897 transcription Effects 0.000 title 1
- 238000013518 transcription Methods 0.000 title 1
- 229910052751 metal Inorganic materials 0.000 claims description 35
- 239000002184 metal Substances 0.000 claims description 35
- 239000000758 substrate Substances 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 19
- 239000011810 insulating material Substances 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 description 23
- 239000007788 liquid Substances 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 239000011253 protective coating Substances 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 210000003298 dental enamel Anatomy 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Surface Heating Bodies (AREA)
- Resistance Heating (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
３、発明の詳細な説明
（産業上の利用分野）
木発朗は、例えば球状９円筒状、波状、凹凸状などの異
形面を有する金属板表面に例えばほうろうなどの絶縁材
を被覆した金属芯基板を形成し、金属芯基板の表面に転
写法により抵抗導体回路を形成したうえ、抵抗導体回路
の表面に保護被膜を処こした異形面ヒータに関するもの
であり、調理。[Detailed Description of the Invention] 3. Detailed Description of the Invention (Field of Industrial Application) Kichiro has developed a method of applying enamel to the surface of a metal plate having an irregularly shaped surface such as a spherical shape, a cylindrical shape, a wavy shape, or an uneven shape. This relates to an irregularly shaped surface heater in which a metal core substrate coated with an insulating material is formed, a resistance conductor circuit is formed on the surface of the metal core substrate by a transfer method, and a protective film is applied to the surface of the resistance conductor circuit. .
保温、暖房、融雪などの各種加熱装置に゛広い範囲で利
用されるものである。It is widely used in various heating devices such as heat retention, heating, and snow melting.
（従来の技術）
従来、ｖＪ理、保温、１１Ｊｆ房などの各梯加熱装置に
使用されるヒータは、例えば平板セラミック、平板ガラ
スなどの表面に抵抗導体回路が塗布手段等により形成さ
れたものであった。(Prior Art) Conventionally, heaters used in ladder heating devices such as vJ heating, thermal insulation, and 11Jf heating devices have resistive conductor circuits formed on the surface of, for example, flat ceramic or flat glass by coating means. there were.
（発明が解決しようとする問題点）
上記調理、保温、暖房などの加熱装置に用いられた従来
のヒータは平板状であったが、例えば加熱装置の形状な
どにより円筒形ヒータを使用する必要が生じた場合、ま
たは半球形、波形などのヒータを使用する必要がある場
合などは、セラミック板もしくはガラス板をそのような
形状に形成したうえ、その表面に抵抗導体を形成する必
要があるため、このような形状のヒータの製作にはかな
りの時間と労力を必要とし、そのためコストが高くなる
という問題と、基板がセラミック、ガラスなどのために
昇温速度が遅いという問題があった。(Problems to be Solved by the Invention) Conventional heaters used in heating devices for cooking, keeping warm, heating, etc. mentioned above were flat-shaped, but depending on the shape of the heating device, for example, it is necessary to use a cylindrical heater. If this occurs, or if it is necessary to use a hemispherical or wave-shaped heater, it is necessary to form a ceramic plate or glass plate in such a shape and then form a resistive conductor on its surface. Manufacturing a heater with such a shape requires a considerable amount of time and effort, resulting in high costs, and the substrate is made of ceramic, glass, etc., resulting in a slow temperature rise rate.
そこで本発明においては、ヒータの基板を例えば、はう
ろうなどで被覆された金属芯基板とするとともに、金属
芯基板に転写法によって抵抗導体回路を形成し、ざらに
抵抗導体回路を保護被膜で被覆することによって、複雑
な形状のヒータでも容易に、低コストで製作可能にさせ
るとともに昇温速度を速め、さらに性能の安定性を向上
させることを解決ずべき技術的課題とするものである。Therefore, in the present invention, the substrate of the heater is a metal core substrate coated with a coating, for example, and a resistance conductor circuit is formed on the metal core substrate by a transfer method, and the resistance conductor circuit is roughly coated with a protective film. The technical problem to be solved is to enable even complex-shaped heaters to be manufactured easily and at low cost by coating, to increase the rate of temperature rise, and to further improve the stability of performance.
（問題点を解決するための手段）
上記課題解決の技術的手段は、前記異形面ヒータを、任
意の形状の金属板を絶縁材で被覆した金属芯基板を形成
したうえ、金属芯基板の表面に転写法により所要形状の
抵抗導体回路を形成し、ざらに抵抗導体回路を保護被膜
で被覆した構成にすることである。(Means for Solving the Problem) The technical means for solving the above problem is to form the irregularly shaped surface heater with a metal core substrate made by covering a metal plate of an arbitrary shape with an insulating material, and then A resistive conductor circuit of a desired shape is formed by a transfer method, and the resistive conductor circuit is roughly covered with a protective film.
（作 用）
上記構成の異形面ヒータによれば抵抗導体回路に所要の
加熱用電力が給電されると、抵抗導体回路に電流が流れ
、抵抗導体回路の抵抗値と抵抗導体回路に流れる電流の
大きざの２乗に比例したジュール熱が発生し、このジュ
ール熱が金属芯基板に伝達されて抵抗導体回路が形成さ
れたそれぞれの面から所要の熱を発生させる。また抵抗
導体回路に被覆された保護被膜は抵抗導体回路を酸化。(Function) According to the irregularly shaped surface heater having the above configuration, when the required heating power is supplied to the resistive conductor circuit, a current flows through the resistive conductor circuit, and the resistance value of the resistive conductor circuit and the current flowing through the resistive conductor circuit change. Joule heat proportional to the square of the size is generated, and this Joule heat is transmitted to the metal core substrate to generate the required heat from each surface on which the resistive conductor circuit is formed. Also, the protective coating on the resistance conductor circuit oxidizes the resistance conductor circuit.
腐蝕などから保護する作用をするとともに感電を防止す
る作用をする。It acts to protect against corrosion, etc., and also to prevent electric shock.
（実施例）
次に本発明の実施例を第１図〜第９図に従って説明づる
。(Example) Next, an example of the present invention will be described with reference to FIGS. 1 to 9.
第１図〜第９図に示したそれぞれの異形面ヒータはそれ
ぞれの図に示すような形状に予め形成された例えば鉄板
を金属芯として、それぞれの金属芯の表面に例えばほう
ろうを被覆した金属芯基板を形成し、そのあと後述の転
写法により抵抗導体回路を金属芯基板の表面に形成し、
ざらに金属芯基板面に形成された抵抗導体回路の表面に
はガラスもしくは樹脂系材で保護被膜を処こしたもので
ある。ただし保護被膜は図示していない。Each of the irregularly shaped surface heaters shown in FIGS. 1 to 9 has a metal core, for example, an iron plate, which is preformed in the shape shown in each figure, and the surface of each metal core is coated with, for example, enamel. A substrate is formed, and then a resistive conductor circuit is formed on the surface of the metal core substrate by the transfer method described later.
A protective coating made of glass or resin material is applied to the surface of the resistive conductor circuit formed roughly on the surface of the metal core substrate. However, the protective coating is not shown.
それぞれの金属芯基板の表面に転写法で形成される抵抗
導体回路の材質は例えば銀ペースト、アルミニウムペー
スト、ニッケルペースト、クロームペーストなどである
。The material of the resistance conductor circuit formed on the surface of each metal core substrate by a transfer method is, for example, silver paste, aluminum paste, nickel paste, chrome paste, etc.
また、上記抵抗導体回路を金属芯基板に転写する手段は
種々有るが、その−例として例えば台紙上に所望形状の
抵抗導体回路を剥離可能に印刷し、その上に転写用樹脂
組成物を塗布、乾燥して得られる転写紙を所定の液体に
浸漬して抵抗導体回路が印刷されたフィルム層を台紙よ
り剥離し、同フィルム層を金属芯１１［に貼り付けて乾
燥したのち、フィルム層のみを剥離することによって抵
抗導体回路を金属芯基板に施ず方法がある。Furthermore, there are various means for transferring the above-mentioned resistance conductor circuit to a metal core substrate, and for example, a resistance conductor circuit of a desired shape is releasably printed on a mount, and a transfer resin composition is applied thereon. The transfer paper obtained by drying is immersed in a predetermined liquid, the film layer on which the resistive conductor circuit is printed is peeled off from the mount, and the same film layer is pasted on the metal core 11[ and after drying, only the film layer is removed. There is a method in which a resistive conductor circuit is applied to a metal core substrate by peeling off the metal core substrate.
次に第１図〜第９図に示したそれぞれの異形面ヒータに
ついて説明する。Next, each irregularly shaped surface heater shown in FIGS. 1 to 9 will be explained.
第１図に示した円筒形ヒータ１は、円筒状に形成された
金属芯基板２の外周面に抵抗導体回路３が前記転写法に
より形成されたもので、抵抗導体回路３の両端部にはリ
ード線４．４が接続される。The cylindrical heater 1 shown in FIG. 1 has a resistive conductor circuit 3 formed on the outer peripheral surface of a cylindrical metal core substrate 2 by the above-mentioned transfer method, and both ends of the resistive conductor circuit 3 are Lead wire 4.4 is connected.
円筒形ヒータ１は、例えば湯わかし、その他の液体、気
体、粉体を加熱するための加熱装置、またはスト−ブな
どに使用される。The cylindrical heater 1 is used, for example, in a boiler, a heating device for heating other liquids, gases, or powders, or a stove.
次に、第２図に示した多曲面形ヒータ１１は、多曲面状
に形成された金属芯基板１２の表面に抵抗導体回路１３
が転写法により形成されたもので、抵抗導体回路１３の
両端部にはリード線１４．１４が接続される。多曲面形
ヒータ１１は、例えば融雪用機器及び屋根や壁面暖房な
どの暖房装置に使用される。Next, the polygonal heater 11 shown in FIG.
are formed by a transfer method, and lead wires 14 and 14 are connected to both ends of the resistive conductor circuit 13. The multi-curved heater 11 is used, for example, in snow melting equipment and heating devices such as roof and wall heating.
第３図に示した直角面形ヒータ２１は、直角面状に形成
された金属芯基板２２の表面に抵抗導体回路２３が転写
法により形成されたもので、抵抗導体回路２３の両端部
にはリード線２４．２４が接続される。直角面形ヒータ
２１は、例えば融雪用機器及び屋根、壁面＠房装置のコ
ーナ一部などに使用される。The right-angled heater 21 shown in FIG. 3 has a resistive conductor circuit 23 formed by a transfer method on the surface of a metal core substrate 22 formed in a right-angled shape, and both ends of the resistive conductor circuit 23 are Lead wires 24.24 are connected. The right-angled heater 21 is used, for example, in snow melting equipment, roofs, and part of corners of wall devices.
第４図に示したフランジ形ヒータ３１は、フランジ形に
形成された金属芯基板３２０表面に抵抗導体回路３３が
転写法により形成されたもので、抵抗導体回路３３の両
端部にはリード１３４．３４が接続される。フランジ形
ヒータ３１は、例えば液体、気体などを加熱づるための
加熱装置に使用される。The flange-type heater 31 shown in FIG. 4 has a resistance conductor circuit 33 formed by a transfer method on the surface of a metal core substrate 320 formed in a flange shape, and leads 134 at both ends of the resistance conductor circuit 33. 34 are connected. The flange type heater 31 is used, for example, in a heating device for heating liquid, gas, or the like.
第５図に示した中央凹形ヒータ４１は、四角板状に形成
された金属芯基板４２の中央部に円形状の凹部４２Ａを
設けたもので、金属芯基板４２、及び凹部４２Ａの表面
に抵抗導体回路４３が転写法により形成されたもので、
抵抗導体回路４３の両端にはリード線４４．４４が接続
される。中央凹形ヒータ４１は金型、プレス型等の加熱
装置及び厨房用機器などに用いられる。The central concave heater 41 shown in FIG. 5 has a circular concave portion 42A in the center of a metal core substrate 42 formed in the shape of a square plate. The resistance conductor circuit 43 is formed by a transfer method,
Lead wires 44 and 44 are connected to both ends of the resistive conductor circuit 43. The central concave heater 41 is used for heating devices such as metal molds and press molds, kitchen equipment, and the like.
第６図に示した半球形ヒータ５１は、半球形に形成され
た金属芯基板５２の表面に抵抗導体回路５３が転写法に
より形成されたもので、抵抗導体回路５３の両端部には
リード線５４．５４が接続される。半球形ヒータ５１は
厨房用機器、病院用給食暖め器などに用いられる。The hemispherical heater 51 shown in FIG. 6 has a resistance conductor circuit 53 formed by a transfer method on the surface of a hemispherical metal core substrate 52, and lead wires are attached to both ends of the resistance conductor circuit 53. 54.54 is connected. The hemispherical heater 51 is used in kitchen equipment, hospital lunch warmers, and the like.
次に、第７図に示した箱形ヒータ６１は、箱形に形成さ
れた金ｉ芯Ｕ板６２の表面に抵抗導体回路６３が転写法
により形成されたもので、抵抗導体回路６３の両端部に
はリード線６４．６４が接続される。■形ヒータ６１は
、乾燥炉、焼成炉。Next, the box-shaped heater 61 shown in FIG. Lead wires 64, 64 are connected to the portions. The type heater 61 is a drying furnace or a firing furnace.
厨房用機器などに用いられる。Used for kitchen equipment, etc.
第８図に示した波形ヒータ７１は、波形に形成された金
属芯基板７２の表面に抵抗導体回路７３が転写法により
形成されたもので、抵抗導体回路７３の両端部にはリー
ド線７４．７４が接続される。波形ヒータ７１は、天井
暖房、融雪屋根用加熱装置などに用いられる。The waveform heater 71 shown in FIG. 8 has a resistive conductor circuit 73 formed on the surface of a corrugated metal core substrate 72 by a transfer method, and lead wires 74. 74 is connected. The wave heater 71 is used for ceiling heating, a snow melting roof heating device, and the like.
第９図に示した鎌形ヒータ８１は、樋形に形成された金
属芯基板８２の表面に抵抗容体回路８３が転写法により
形成されたもので、抵抗導体回路８３の両端部にはリー
ド線８４．８４が接続される。鎌形ヒータ８１は、水な
どを含めた液体、粉体を加熱するための加熱装置などに
使用される。The sickle-shaped heater 81 shown in FIG. 9 has a resistance capacitor circuit 83 formed by a transfer method on the surface of a metal core substrate 82 formed in a gutter shape, and lead wires 84 are attached to both ends of the resistance conductor circuit 83. .84 is connected. The sickle-shaped heater 81 is used as a heating device for heating liquids such as water and powders.
なお、上記それぞれの異形面ヒータに限定することなく
、各種加熱装置に必要とされる任意の貸形面ヒータが容
易に製作され、それぞれの加熱装置に組付けられる。Note that the present invention is not limited to each irregularly shaped surface heater described above, and any curved surface heater required for various heating devices can be easily manufactured and assembled to each heating device.
（発明の効果）
以上のように本発明によれば任意の形状に加工すること
が容易な金属板を金属芯として、同金属芯に絶縁材を処
こした金属芯基板を形成したうえ、転写法によって金属
芯基板面に抵抗導体回路を形。(Effects of the Invention) As described above, according to the present invention, a metal core substrate is formed by using a metal plate that can be easily processed into any shape as a metal core, and an insulating material is applied to the metal core, and then A resistive conductor circuit is formed on the surface of the metal core board using the method.
成するた鉤、加熱装置等が必要とする所要の形状にヒー
タを形成することが容易になり、また転写法によって複
雑面に対する抵抗導体回路形成が可能となってヒータの
コストダウン効果がある。また、金属芯基板のために昇
温速度が速く、さらに抵抗導体回路に保護被膜を処こす
ため、酸化防止。It becomes easy to form the heater in the required shape required by the metal hook, heating device, etc., and the transfer method makes it possible to form a resistive conductor circuit on a complicated surface, which has the effect of reducing the cost of the heater. In addition, since the metal core substrate has a fast temperature rise rate, and a protective coating is applied to the resistance conductor circuit, it prevents oxidation.
腐蝕防止による耐久性の飛躍的向上を計り、かつ、縁縁
による安全性、耐湿性の向上を計り、結果的に性能の安
定性を向上させることができるという効果がある。It has the effect of dramatically improving durability by preventing corrosion, and improving safety and moisture resistance due to the edges, resulting in improved stability of performance.
図面は本発明の実施例に係り、第１図は円筒形ヒータの
外観図、第２図は多曲面形ヒータの外観図、第３図は直
角面形ヒータの外観図、第４図はフランジ形ヒータの外
観図、第５図は中央凹形ヒ □−夕の外観図、第６図は
半球形ヒータの外観図、第７図は箱形ヒータの外観図、
第８図は波形ヒータの外観図、第９図は鎌形ヒータの外
観図である。
１・・・円筒形ヒータ
１１・・・多曲面形と−タ
２１・・・直角面形ヒータ
３１・・・フランジ形ヒータ
４１・・・中央凹形ヒータ
５１・・・半球形ヒータ
６１・・・箱形ヒータ
７１・・・波形ヒータ
８１・・・鎌形ヒータThe drawings relate to embodiments of the present invention, and Fig. 1 is an external view of a cylindrical heater, Fig. 2 is an external view of a polygonal heater, Fig. 3 is an external view of a right-angled heater, and Fig. 4 is an external view of a flange. Fig. 5 is an external view of the central concave heater, Fig. 6 is an external view of a hemispherical heater, Fig. 7 is an external view of a box-shaped heater,
FIG. 8 is an external view of the wave-shaped heater, and FIG. 9 is an external view of the sickle-shaped heater. 1...Cylindrical heater 11...Multi-curved heater 21...Right angle heater 31...Flange heater 41...Central concave heater 51...Semispherical heater 61...・Box-shaped heater 71... Wave-shaped heater 81... Sickle-shaped heater
Claims (1)
成したうえ、金属芯基板の表面に転写法により所要形状
の抵抗導体回路を形成し、さらに抵抗導体回路を保護被
膜で被覆したことを特徴とする転写法による抵抗導体回
路形成の異形面ヒータ。A metal core substrate is formed by covering a metal plate of an arbitrary shape with an insulating material, a resistance conductor circuit of a desired shape is formed on the surface of the metal core substrate by a transfer method, and the resistance conductor circuit is further covered with a protective film. An irregularly shaped surface heater in which a resistive conductor circuit is formed using a transfer method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11998386A JPS62276784A (en) | 1986-05-24 | 1986-05-24 | Shaped panel heater whose resistance conductor circuit is formed by transcription |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11998386A JPS62276784A (en) | 1986-05-24 | 1986-05-24 | Shaped panel heater whose resistance conductor circuit is formed by transcription |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS62276784A true JPS62276784A (en) | 1987-12-01 |
Family
ID=14775002
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11998386A Pending JPS62276784A (en) | 1986-05-24 | 1986-05-24 | Shaped panel heater whose resistance conductor circuit is formed by transcription |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62276784A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009204181A (en) * | 2008-02-26 | 2009-09-10 | Toshiba Corp | Cooker |
-
1986
- 1986-05-24 JP JP11998386A patent/JPS62276784A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009204181A (en) * | 2008-02-26 | 2009-09-10 | Toshiba Corp | Cooker |
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