JPS6226761A - Mutual connection of sealed alkaline battery - Google Patents

Mutual connection of sealed alkaline battery

Info

Publication number
JPS6226761A
JPS6226761A JP60165064A JP16506485A JPS6226761A JP S6226761 A JPS6226761 A JP S6226761A JP 60165064 A JP60165064 A JP 60165064A JP 16506485 A JP16506485 A JP 16506485A JP S6226761 A JPS6226761 A JP S6226761A
Authority
JP
Japan
Prior art keywords
battery
welding
batteries
sealed alkaline
lid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP60165064A
Other languages
Japanese (ja)
Inventor
Ryosuke Morinari
森成 良佐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Shin Kobe Electric Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shin Kobe Electric Machinery Co Ltd filed Critical Shin Kobe Electric Machinery Co Ltd
Priority to JP60165064A priority Critical patent/JPS6226761A/en
Publication of JPS6226761A publication Critical patent/JPS6226761A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/509Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
    • H01M50/51Connection only in series
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/514Methods for interconnecting adjacent batteries or cells
    • H01M50/516Methods for interconnecting adjacent batteries or cells by welding, soldering or brazing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

PURPOSE:To reduce the internal resistance of an assembly battery produced by connecting sealed alkaline batteries in series by directly welding the positive terminal of a single battery to the negative terminal of another single battery. CONSTITUTION:After a single battery 6 such as a sealed alkaline battery is positioned on a support base 5, a welding electrode 9 supported by an electrode holder 8 is brought into contact with the lid 7 of the battery 6. After the negative terminal of another single battery 6' is placed on the projection 11 of the upper lid 10 of a safety-valve installation part which is welded to the lid 7 and also serves as a positive terminal, the battery 6' is supported by a welding electrode 9' also serving as a battery holder. After that, the positive and the negative electrodes are directly welded together by feeding a current while applying a proper pressure to connect the batteries 6 and 6' together. By the means mentioned above, many single batteries can be connected into an assembly battery without using any lead plate. Consequently, it is possible to significantly reduce the internal resistance of the assembly battery and to increase its performance.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は密閉形アルカリ電池を複数個接続して1組の電
池(以下「組電池」という)とする際に、個々の電池(
以下「単電池」という)を直列に相互接続する方法に関
するものである。
DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a method for connecting a plurality of sealed alkaline batteries to form a set of batteries (hereinafter referred to as "assembled battery").
The present invention relates to a method for interconnecting cells (hereinafter referred to as "cell cells") in series.

従来の技術 従来密閉形二カド電池は電気、電子機器のフるが、これ
らの機器に使用される際、単電池を2〜10個程度直列
に接続して1組とした。いわゆる組電池の状態で用いら
れるのかほとんどでちる。従って、当然のことながら、
単電池同志を電気的に接続することが必要になるが、こ
れは例えば、第3図に示す様1j方法が採用されていた
。すなわち、単位電池lの陽極端子を兼ねた安全弁収納
部の上蓋体2と隣接する単位電池1′の陰極端子を兼ね
た電池缶3′とをリボン状の金属から・なるリード板4
で接続していた。リード板4と上蓋体2あるいは電池缶
3′との接続には抵抗溶接が用いられる。
BACKGROUND OF THE INVENTION Conventional sealed two-cadmium batteries are used in electrical and electronic devices, and when used in these devices, about 2 to 10 single cells are connected in series to form a set. It is almost always used in the form of a so-called assembled battery. Therefore, naturally,
It is necessary to electrically connect the single cells to each other, and for this purpose, for example, method 1j as shown in FIG. 3 has been adopted. That is, the lead plate 4 made of a ribbon-shaped metal connects the upper lid 2 of the safety valve storage part, which also serves as the anode terminal of the unit battery 1, and the battery can 3', which also serves as the cathode terminal of the adjacent unit battery 1'.
It was connected with. Resistance welding is used to connect the lead plate 4 and the top cover 2 or battery can 3'.

詔お3は電池缶である。Edict 3 is a battery can.

発明が解決しようとする問題点 ところで、ニカド電池の需要の拡大とともに最近特に要
求されているのは、高率放電性能の向上であり、例えば
ハンディタイプのダストクリーナあるいは電動工具等に
使用される場合には、電池の公称容量の10〜20倍の
電流で放’21 −P−lLt ly”   l II
J1% IF ’MP 4h ’RP rl: /I’
% IG Th< /l)イr ど長い時間放電出来る
かということが問題とされる。この様な要求に応えるた
めには種々の対策が必要であるが、このうち、電池の内
部抵抗をいかに小さくするかということも非常に重要な
事柄である。その1例としては単電池に納められている
群板群からの集電をマルチタブを使用−した多点集電方
式があげられよう。この様な単電池の内部抵抗を小さく
するという考え方は、上記要求に応えるためには組電池
に対しても適用されねばならない。この時に問題となる
のが、単電池相互の接続方法である。従来行−なわれて
きた方法は第3図の通りであるが、例えば1200mA
hのSCサイズの電池10個組の場合には、t O,L
 8 Xw 60X、、g 25鵡のFe製のリード板
が合計9枚使用されることになる。実際に製品になった
時の組電池の内部抵抗のうち、前述した如きリード板に
よる単電池の相互接続部分の抵抗がどの程度あるかにつ
いでは、溶接点以外の部分でリード板と電池缶とが接触
し、この部分での分流等があるので正確i値は知ること
SCタイプの電池の場合、1OcrnA放電(公称容量
の10倍の電流での放電)に於て0.02V程度の電圧
低下に相当するわけで、冒頭で述べた様な要求を満足す
る電池を生産する場合法して無視出来るものではない。
Problems to be Solved by the Invention Incidentally, as the demand for Ni-Cd batteries increases, what has recently been particularly required is an improvement in high-rate discharge performance.For example, when used in hand-held dust cleaners or power tools, etc. The battery is discharged at a current 10 to 20 times the nominal capacity of the battery.
J1% IF 'MP 4h 'RP rl: /I'
% IG Th< /l) The question is how long the discharge can be carried out. Various measures are necessary to meet such demands, and among these, one of the most important is how to reduce the internal resistance of the battery. One example is a multi-point current collection system that uses multi-tabs to collect current from a group of plates housed in a single cell. This concept of reducing the internal resistance of single cells must also be applied to assembled batteries in order to meet the above requirements. The problem at this time is how to connect the single cells to each other. The conventional method is shown in Figure 3, for example, 1200 mA.
In the case of a set of 10 SC size batteries of h, t O,L
A total of 9 Fe lead plates of 8 Xw 60X, g 25 mm will be used. Of the internal resistance of the assembled battery when it is actually made into a product, how much resistance is at the interconnection part of the cells by the lead plate as mentioned above? In the case of an SC type battery, there is a voltage drop of about 0.02V in 1OcrnA discharge (discharge with a current 10 times the nominal capacity). Therefore, it cannot be ignored when producing batteries that satisfy the requirements mentioned at the beginning.

問題点を解決するための手段 言うまでもす<、電気抵抗は長さ1ど比例しで大きくな
るわけであるから、組電池内の単電池を相互に接続する
に当り、前述したリード板の長さは短かい程よい。最も
好ましい状態としでは、リード板を使用することす<、
上蓋と隣接する電池の電池缶とを直接接続するものであ
り、本発明はこの種の接続技術を組電池の内部抵抗を下
げる手段として提供するものである。
Means to Solve the Problem Needless to say, the electrical resistance increases in proportion to the length, so when connecting the single cells in an assembled battery to each other, it is necessary to use the lead plate described above. The shorter the length, the better. The most preferable condition is to use a lead plate.
The top cover and the battery can of the adjacent battery are directly connected, and the present invention provides this type of connection technology as a means for lowering the internal resistance of the assembled battery.

実施例 第1図は本発明の詳細を示したものでちる。Example FIG. 1 shows details of the invention.

説明を簡単にするため1こ単電池2個組の場合についで
例示したが、単電池の数が多くなっでも以下に記す内容
を繰り返えすだけである。
In order to simplify the explanation, a case of a set of two single cell batteries is illustrated below, but even if the number of cells is large, the content described below can be repeated.

まず支持台5上に単電池6を位置決めした後肢単電池6
の蓋7zこ電極ホルダー8iこ保持された溶接用電極9
を適当な加圧力を加えμがら当接する。次に単電池6の
蓋7に溶接されている上蓋10上に単電池6′をのせ、
該単電池6′を電池ホルダーを兼ねた溶接用電極9′で
保持する。
First, the hind limb cell 6 was positioned on the support stand 5.
The welding electrode 9 held by the lid 7z and the electrode holder 8i
Apply an appropriate pressure and bring them into contact with each other. Next, place the cell 6' on the top cover 10 welded to the cover 7 of the cell 6,
The cell 6' is held by a welding electrode 9' which also serves as a battery holder.

この時単電池6は、電極ホルダー8あるいは溶接用電極
9に接触しない様に位置決めされることが必要でちる。
At this time, the cell 6 needs to be positioned so as not to come into contact with the electrode holder 8 or the welding electrode 9.

また上蓋10にはプロジェクション(突起)llを設け
てちる。これにより、上蓋10と単電池6′の電池缶1
2との接触面で気抵抗の小さた溶接部を得ることを可能
としている。以上の如く両電池の位置決めが終了したら
溶接用電極9′に矢印方向の力を加え、単電池6′を十
分な圧力で上蓋IOに押付ける。そしてこの時の圧力が
所定の値に達した時点で、溶接m蕾浅Q  Q/N旧r
役休齋体尤!4ト鉢ナス−rわにより上蓋10と単電池
6′の電池缶12との接触面では抵抗発熱により両部材
の溶融が生じ、単電池6と単電池6′とは第3図に示し
た様μIJ−ド板4を必要としない状態で接続されるこ
とに′なる。
Further, the upper lid 10 is provided with a projection (protrusion) ll. As a result, the upper cover 10 and the battery can 1 of the cell 6'
This makes it possible to obtain a welded part with low air resistance at the contact surface with 2. When the positioning of both batteries is completed as described above, force is applied to the welding electrode 9' in the direction of the arrow, and the single battery 6' is pressed against the upper lid IO with sufficient pressure. When the pressure at this time reaches a predetermined value, welding m bud shallow Q Q/N old r
I'm off duty! Due to the warping of the four-pot eggplant, both members melt due to resistance heat generation at the contact surface between the upper cover 10 and the battery can 12 of the cell 6', and the cell 6 and the cell 6' are separated from each other as shown in FIG. Thus, the connection is made without requiring the μIJ-board 4.

以上は本発明を実施するに当り抵抗溶接を用いる場合に
ついて述べたが、必ずしも抵抗溶接に限定する必要はな
く、単電池に悪影響を与えない、すガわち、熱影響の小
さい方法であれば問題・ない。例えばレーザー溶接がそ
の一例としてあげられるが、この場合には第2図に示す
如く、単電池6′の電池缶の底に凸部13を設け、これ
と上蓋10′との接触面をレーザー光14により溶融さ
せて溶接すればよい。この場合には抵抗溶接による場合
の如く単電池をジグデグに並べて接続する必要も−f(
いので、組電池の収納容積を少なくする面で有利となる
The above has described the case where resistance welding is used in carrying out the present invention, but it is not necessarily limited to resistance welding, and any method that does not adversely affect the cell, that is, has a small thermal effect, can be used. no problem. For example, laser welding is one example. In this case, as shown in FIG. 2, a protrusion 13 is provided on the bottom of the battery can of the cell 6', and the contact surface between this and the top lid 10' is heated with laser beams. 14 to melt and weld. In this case, it is also necessary to connect the cells in a jig-deg arrangement as in the case of resistance welding.
Therefore, it is advantageous in terms of reducing the storage volume of the assembled battery.

次に、本発明による単電池の相互接続方法をSCC組電
池10個よる組電池の製作に適用した場合について説明
する。電池缶は3〜4βmのNiめっきを施した5PO
O材で、°その肉厚は0.4 tmである。上蓋は4〜
5μmのNiめっきを有する炭素鋼で肉厚は0.5 c
m、溶接に供される部分の直径が72順であり、ここに
高さ0.4−のプロジェクションを3個形成した。溶接
は抵抗溶接を用い、溶接用電極の材質は1係0r−Ou
で、溶接用電極9の直径は4. Ormである。溶接用
電極9′は8X15mの断面を有するものの一部を単電
池の外形に合致した形に成形しである。溶接は静電蓄勢
式の溶接機を使用して行たったが通電時の加圧力は12
kpで、溶接電流のピーク値は480OA、通電時間(
バルヌ波形のベースタイム)は8.3 m 5である。
Next, a case will be described in which the method for interconnecting single cells according to the present invention is applied to manufacturing a battery assembly made up of ten SCC battery packs. The battery can is 5PO with 3-4βm Ni plating.
It is made of O material and has a wall thickness of 0.4 tm. The upper lid is 4~
Carbon steel with 5μm Ni plating, wall thickness 0.5c
m, the diameter of the part to be welded was 72, and three projections with a height of 0.4- were formed here. Resistance welding is used for welding, and the material of the welding electrode is 10r-Ou.
The diameter of the welding electrode 9 is 4. Orm. The welding electrode 9' has a cross section of 8 x 15 m, and a part thereof is molded into a shape that matches the outer shape of the cell. Welding was carried out using an electrostatic energy storage type welding machine, but the applied force when energizing was 12
kp, the peak value of the welding current is 480OA, and the current application time (
The base time of the Varne waveform) is 8.3 m5.

以上の様な状況下で溶接したものの結果は第1表の通り
である。
The results of welding under the above conditions are shown in Table 1.

第   1   表 上記第1表に上述したSC形単電池10個より成る組電
池を、本発明による方法で組込んだ場合と、従来のリー
ド板を使用する方法で組込んだ場合について、組電池の
内部抵抗および溶接強度を比較した結果を示した。この
結果から明らかな如く、本発明による方法の場合には平
均値で24mΩの内部抵抗の減少が認められ、溶接強度
も従来のそれと同程度を維持している。
Table 1 The assembled battery shown in Table 1 above shows the assembled battery consisting of 10 SC type cells as described above, when assembled by the method according to the present invention and when assembled by the conventional method using a lead plate. The results of comparing the internal resistance and welding strength of the two are shown. As is clear from the results, in the case of the method according to the present invention, the internal resistance was reduced by 24 mΩ on average, and the welding strength was maintained at the same level as that of the conventional method.

発明の効果 上述のように本発明によれば電池の内部抵抗を小さくす
ることができる等工業的価値基だ大ブJるものでちる。
Effects of the Invention As mentioned above, the present invention has great industrial value, such as being able to reduce the internal resistance of the battery.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明による単電池の相互接続方法方法を示し
たもので、溶接方法にレーザー溶接を用いた場合の説明
図、第3図は従来の単電池の相互接続方法の説明図であ
る。 6.6′、6′は単電池、10、t o’は上蓋、12
は電池缶 手続補正書(自発) +V+和6和平1年147 6日庁−へ官宇賀道部殿 1 事件の表示   昭和 60年 特   許 願 
第 1@ 64  号2発明の名称  密閉形アルカリ
電池の相互接続方法3 補正をする者 事件との関係 特  許  出願人 任 所    東京都新宿区西新宿二丁目1番1号4 
補正の対象 明細書の発明の詳細な説明の欄1、図面5 補正の内容 (1)明細書第2頁第2行目における「1組とした。」
を、「1組とした、」と訂正する。 (2)明細書第2頁第5行目における「志」を、「±」
と訂正する。 (3)明細書第2頁第7行目における「単位電池」を、
・「単電池」と訂正する。 (4) 明細書第2′rC第8行目における1単位電」
を、[単重−1と訂正する。 (5)明細書第3百第6行目における「群板群」を、「
極板群」と訂正する。 (6)明細書第5頁第8行目における「6」を、[6′
]と訂正する。 (7)明細書第7頁第5行目における[72+omJを
、[7,2mn+Jと訂正する。 (8) 第1図を別紙のとお9訂正する。
Fig. 1 shows a method for interconnecting single cells according to the present invention, and is an explanatory diagram when laser welding is used as the welding method, and Fig. 3 is an explanatory diagram of a conventional method for interconnecting single cells. . 6. 6', 6' are single batteries, 10, t o' are upper lids, 12
is a battery can procedural amendment (voluntary) + V + Wa 6 Peace 1 year 147 6th Office - To Kan Uga Michibu 1 Incident indication 1985 Patent application
No. 1 @ No. 64 2 Title of the invention Method for interconnecting sealed alkaline batteries 3 Relationship with the case of the person making the amendment Patent Applicant Address 2-1-1-4 Nishi-Shinjuku, Shinjuku-ku, Tokyo
Column 1 of Detailed Description of the Invention in the Specification Subject to Amendment, Drawing 5 Contents of the Amendment (1) "Set as one set" in the second line of page 2 of the specification.
is corrected to ``one group.'' (2) "Ambition" in the 5th line of page 2 of the specification is replaced with "±"
I am corrected. (3) "Unit battery" in the 7th line of page 2 of the specification,
・Correct it to "cell battery." (4) 1 unit electric in line 8 of section 2'rC of the specification.''
is corrected as [unit weight - 1]. (5) “Gunpan group” in line 6 of No. 300 of the specification is “
I corrected it to ``electrode group''. (6) Replace "6" in line 8 of page 5 of the specification with [6'
] Correct. (7) [72+omJ on page 7, line 5 of the specification is corrected to [7,2mn+J. (8) Figure 1 is amended as shown in the attached sheet.

Claims (1)

【特許請求の範囲】[Claims] 複数個の単電池を直列に接続して成る組電池として、単
電池の陽極端子を兼ねた安全弁収納部の上蓋と該単電池
に直列に接続される単電池の陰極端子を兼ねた電池缶と
を直接溶接することを特徴とする密閉形アルカリ電池の
相互接続方法。
As an assembled battery consisting of a plurality of cells connected in series, there is a top cover of a safety valve housing that also serves as the anode terminal of the cells, and a battery can that also serves as the cathode terminal of the cells connected in series to the cell. A method for interconnecting sealed alkaline batteries characterized by direct welding.
JP60165064A 1985-07-26 1985-07-26 Mutual connection of sealed alkaline battery Pending JPS6226761A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60165064A JPS6226761A (en) 1985-07-26 1985-07-26 Mutual connection of sealed alkaline battery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60165064A JPS6226761A (en) 1985-07-26 1985-07-26 Mutual connection of sealed alkaline battery

Publications (1)

Publication Number Publication Date
JPS6226761A true JPS6226761A (en) 1987-02-04

Family

ID=15805171

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60165064A Pending JPS6226761A (en) 1985-07-26 1985-07-26 Mutual connection of sealed alkaline battery

Country Status (1)

Country Link
JP (1) JPS6226761A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0717453A1 (en) * 1994-12-16 1996-06-19 Matsushita Electric Industrial Co., Ltd. Manufacturing method of packed battery
EP1139463A2 (en) * 2000-03-30 2001-10-04 SANYO ELECTRIC Co., Ltd. Method and apparatus for manufacturing battery module and unit battery cell for use in battery module
CN102760853A (en) * 2011-04-26 2012-10-31 深圳市格瑞普电池有限公司 Cylindrical nickel-metal hydride battery connection device and connection method
JP2016516289A (en) * 2013-02-27 2016-06-02 アイオクサス, インコーポレイテッドIoxus,Inc. Energy storage device assembly
US9528477B2 (en) 2013-08-30 2016-12-27 Sumitomo Riko Company Limited Soundproof cover for fuel pipe
JP2019008889A (en) * 2017-06-20 2019-01-17 矢崎総業株式会社 Welded structure

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0717453A1 (en) * 1994-12-16 1996-06-19 Matsushita Electric Industrial Co., Ltd. Manufacturing method of packed battery
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