JPS62250052A - Impact-resistant polyamide composition - Google Patents

Impact-resistant polyamide composition

Info

Publication number
JPS62250052A
JPS62250052A JP9567786A JP9567786A JPS62250052A JP S62250052 A JPS62250052 A JP S62250052A JP 9567786 A JP9567786 A JP 9567786A JP 9567786 A JP9567786 A JP 9567786A JP S62250052 A JPS62250052 A JP S62250052A
Authority
JP
Japan
Prior art keywords
rubber
polyamide
nylon
powder
vulcanized rubber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9567786A
Other languages
Japanese (ja)
Other versions
JPH0253463B2 (en
Inventor
Tadao Matsuo
松尾 唯男
Shuji Mori
森 周二
Seiji Saka
坂 聖二
Kazuya Atsumi
厚見 一也
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsuboshi Belting Ltd
Original Assignee
Mitsuboshi Belting Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsuboshi Belting Ltd filed Critical Mitsuboshi Belting Ltd
Priority to JP9567786A priority Critical patent/JPS62250052A/en
Publication of JPS62250052A publication Critical patent/JPS62250052A/en
Publication of JPH0253463B2 publication Critical patent/JPH0253463B2/ja
Granted legal-status Critical Current

Links

Abstract

PURPOSE:To obtain an impact-resistant polyamide composition having remarkably improved impact resistance in absolutely dried state, effectively utilizing industrial waste of vulcanized rubber, by kneading and dispersing vulcanized rubber powder in a polyamide matrix. CONSTITUTION:The objective composition is produced by (1) dry-blending (A) 50-95pts.(wt.) of pellet or powder of a polyamide composed of nylon 6, nylon 66, etc., or their mixture and (B) 5-50pts. of vulcanized rubber powder having particle diameter of preferably <=0.1mm (preferably buff powder generated in the production of a rubber belt from economical viewpoint) and produced by compounding metal oxide, filler, softener, etc., to a rubber such as natural rubber, chloroprene rubber, etc., and vulcanizing the composition at 150-170 deg.C and (2) kneading the blended product with a twin-screw extruder.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は耐衝撃性を改善したポリアミド組成物に関する
もので、更に詳しくはポリアミドマトリックス中に加硫
ゴム粉体を5〜50重量%混練分散することを特徴とす
る耐衝撃性ポリアミド組成物に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a polyamide composition with improved impact resistance. More specifically, the present invention relates to a polyamide composition having improved impact resistance. The present invention relates to an impact-resistant polyamide composition.

(従来技術) ポリアミドは最も代表的なエンジニアリングプラスチッ
クであり、機械的強さ、耐摩耗性、耐熱性、耐薬品性に
優れ、成形性も良好であるためギア、ロール、摺動板な
どの多くの機械部品としても使用される。しかしながら
、ポリアミドは絶乾状態(低吸湿状態)での耐衝撃性が
低いため用途に制約があり、この点の改善が当業界にお
いて強く望まれていた。
(Prior art) Polyamide is the most typical engineering plastic, and has excellent mechanical strength, abrasion resistance, heat resistance, chemical resistance, and good moldability, so it is used in many materials such as gears, rolls, and sliding plates. It is also used as a mechanical part. However, since polyamide has low impact resistance in an absolutely dry state (low moisture absorption state), its uses are limited, and improvements in this point have been strongly desired in the art.

従来から絶乾状態における衝撃強さを改善するための努
力がなされ、いくつかの有効な方法が提案されている。
Efforts have been made to improve impact strength in an absolutely dry state, and several effective methods have been proposed.

これらは耐衝撃性の優れたエラストマー成分をポリアミ
ドマトリックス中に分散するものであり、代表的なエラ
ストマー成分として次の例が提案されている。
These have an elastomer component with excellent impact resistance dispersed in a polyamide matrix, and the following examples have been proposed as typical elastomer components.

(11極性基(エステル基とカルボキシ基)を側鎖に有
するポリオレフィン共重合エラストマー(米国特許第4
.174,358号明細書)(2)ニトリルゴム(特開
昭53−21252号公報) (3)各種ゴムにトリルゴム、アクリルゴム、エピクロ
ルヒドリンゴム等) (米国特許第4,355.139号明細書)ただし、こ
れら(11(21(31の提案ではいずれもエラストマ
ー成分を溶融ポリアミド中に混練分散するに際し、エラ
ストマー成分も溶融状態であることが必須であり、エラ
ストマー成分としてゴムを用いる場合には未加硫状態で
あることが必須の条件であった。
(11 Polyolefin copolymer elastomer having polar groups (ester group and carboxyl group) in the side chain (U.S. Patent No. 4)
.. 174,358) (2) Nitrile rubber (JP-A-53-21252) (3) Various rubbers such as tolyl rubber, acrylic rubber, epichlorohydrin rubber, etc.) (U.S. Pat. No. 4,355,139) However, in all of these (11 (21) (31) proposals, when the elastomer component is kneaded and dispersed in molten polyamide, it is essential that the elastomer component is also in a molten state, and when using rubber as the elastomer component, it is essential that the elastomer component is in a molten state. A sulfuric state was an essential condition.

即ち、加硫ゴムをポリアミド中に微粒子状に混練分散す
ることは加硫ゴムが流動性を示さないために非常に困難
であろうと考えられていたのである。
That is, it was thought that it would be extremely difficult to knead and disperse vulcanized rubber into polyamide in the form of fine particles because vulcanized rubber does not exhibit fluidity.

一方、工業用ゴム製品業界において、年々増加する加硫
ゴムのスクラップの処理と有効利用方法が課題となって
いる。その例としてタイミングベルトを製造する工程に
おいて、ベルト厚みに高度の寸法精度が要求されるため
、加硫成形後にベルト背面ゴム層をグラインダーで研磨
することが行われる。その際に発生するゴム粉を再利用
の方法が種々検討されているが、現在のところ適切な活
用方法がな〈産業廃棄物として埋立に使用されていた。
On the other hand, in the industrial rubber product industry, how to handle and effectively utilize vulcanized rubber scraps, which are increasing year by year, has become an issue. For example, in the process of manufacturing a timing belt, a high degree of dimensional accuracy is required for the belt thickness, so the back surface rubber layer of the belt is ground with a grinder after vulcanization molding. Various methods are being considered to reuse the rubber powder generated during this process, but there is currently no suitable way to utilize it (it was used in landfills as industrial waste).

(発明が解決しようとする問題点) 本発明は、このような諸問題を考慮し、ポリアミドの絶
乾時の耐衝撃性を著しく向上させること及び加硫ゴムの
産業廃棄物を有効に活用して耐衝撃性に優れたポリアミ
ド組成物を提供することを目的とする。
(Problems to be Solved by the Invention) In consideration of these problems, the present invention aims to significantly improve the impact resistance of polyamide when completely dry and to effectively utilize industrial waste of vulcanized rubber. The purpose of the present invention is to provide a polyamide composition having excellent impact resistance.

(問題点を解決しようとするための手段)即ち、本発明
の特徴とするところはポリアミドマトリックス中に加硫
ゴム粉体を5〜50重量%重量%数した耐衝撃性ポリア
ミド組成物にあり、従来から処理に困っていた加硫ゴム
粉体をポリアミドにトライブレンドし、これを例えば通
常の2軸押用機を用いて混練すると容易に分散し、また
これによって得られた組成物は絶乾時のノツチ付アイゾ
ツト衝撃強さが著しく向上するものである。
(Means for solving the problem) That is, the present invention is characterized by an impact-resistant polyamide composition containing 5 to 50% by weight of vulcanized rubber powder in a polyamide matrix, Vulcanized rubber powder, which has traditionally been difficult to process, is triblended with polyamide, and when this is kneaded using, for example, an ordinary twin-screw extruder, it can be easily dispersed, and the resulting composition can be completely dried. The notched isot impact strength is significantly improved.

以下、本発明について更に詳しく説明する。The present invention will be explained in more detail below.

本発明に用いるポリアミドは主鎖にアミド結合を繰り返
し有する線状の合成高分子であり、通称ナイロン6、注
型ナイロン6、ナイロン6.6、ナイロン610、ナイ
ロン11.ナイロン12、ナイロン3、ナイロン4及び
これら2種以上の混合物である。通常ペレット状又は粉
末状で加硫ゴム粉体とトライブレンドして2軸押用機で
混練する。
The polyamide used in the present invention is a linear synthetic polymer having repeating amide bonds in its main chain, and is commonly known as nylon 6, cast nylon 6, nylon 6.6, nylon 610, nylon 11. They are nylon 12, nylon 3, nylon 4, and mixtures of two or more of these. It is usually tri-blended with vulcanized rubber powder in the form of pellets or powder and kneaded using a twin-screw presser.

01社のNeopreneSBayer社のBaypr
ene、東洋曹達工業■のスカイプレン、電気化学工業
■のデンカクロロプレン等の商品が知られている。その
他、天然ゴム、NBR,CHM等も含まれる。
01 NeopreneSBayer Baypr
Products such as ene, Skyprene from Toyo Soda Kogyo ■, and Denka chloroprene from Denki Kagaku Kogyo ■ are well known. In addition, natural rubber, NBR, CHM, etc. are also included.

本発明に用いる加硫ゴムは上記ゴムも少なくとも亜鉛華
、酸化マグネシウム等従来公知の金属酸化物の存在下に
加熱して得られるが、通常金属酸化物の他にカーボンブ
ラック、炭酸カルシウム、硫酸バリウム、ホワイトカー
ボン等の充填剤やプロセスオイル等の軟化剤、有機加硫
促進剤、老化防止剤、加工助剤等を配合し150℃〜1
70℃で加硫して得られる。加硫ゴムの内容については
特に限定はなく、当業界において周知であり更に詳しい
説明は省略する。
The vulcanized rubber used in the present invention is obtained by heating the above-mentioned rubber in the presence of at least a conventionally known metal oxide such as zinc white or magnesium oxide. , fillers such as white carbon, softeners such as process oil, organic vulcanization accelerators, anti-aging agents, processing aids, etc. are blended at 150℃~1
Obtained by vulcanization at 70°C. The content of the vulcanized rubber is not particularly limited and is well known in the art, so a more detailed explanation will be omitted.

加硫ゴム粉体は上記加硫ゴムを粉砕するかグラインダー
で削ることによって得られるが、従来ゴム製ベルトを製
造する工程において発生する、パフ粉を活用するのが本
発明の一つの目的であり、それのみに限定するわけでは
ないが、価格的にも有利で好ましい。加硫ゴム粉の粒子
径も特に限定しなくても良いが通常0.INまでの微粒
子状であることが望ましい。
Vulcanized rubber powder can be obtained by crushing the above-mentioned vulcanized rubber or grinding it with a grinder, and one object of the present invention is to utilize puff powder that is generated in the process of manufacturing conventional rubber belts. Although not limited thereto, it is advantageous and preferable in terms of price. The particle size of the vulcanized rubber powder does not need to be particularly limited, but is usually 0. It is desirable that the particles be in the form of fine particles up to IN.

本発明の組成物を構成するポリアミドと加硫ゴム粉体と
の割合はポリアミドを50〜95重量部、加硫ゴム粉体
は5〜50重量部の範囲である。加硫ゴム粉体が5重量
部以下では耐衝撃性の改善は十分といえず、その機械的
強度は低下が大きくエンジニアリングプラスチックの用
途に適さない。
The ratio of polyamide and vulcanized rubber powder constituting the composition of the present invention is in the range of 50 to 95 parts by weight of polyamide and 5 to 50 parts by weight of vulcanized rubber powder. If the amount of vulcanized rubber powder is less than 5 parts by weight, the impact resistance will not be improved sufficiently, and the mechanical strength will be significantly reduced, making it unsuitable for use as engineering plastics.

尚、このポリアミド組成物は通常2軸押出機を用いた溶
融混練を行う方法を用いるが、バンバリー、ミル、グラ
ベンダーによるブレンドを実施することもできる。
This polyamide composition is usually melt-kneaded using a twin-screw extruder, but blending using a Banbury, a mill, or a Gravender may also be used.

本発明の組成物には実質上ポリアミドの物性を低下させ
ない範囲で、種々の充填剤例えばガラス繊維、石綿繊維
、ベントナイト、ウオラストナイト、珪藻土、タルクあ
るいは炭酸カルシウム、硫酸バリウム、酸化チタン、あ
るいは種々の添加剤、酸化防止剤、紫外線吸収剤、可塑
剤、染料、顔料等を加えることもできる。
The composition of the present invention may contain various fillers, such as glass fiber, asbestos fiber, bentonite, wollastonite, diatomaceous earth, talc, calcium carbonate, barium sulfate, titanium oxide, or various other fillers, as long as they do not substantially reduce the physical properties of the polyamide. Additives, antioxidants, ultraviolet absorbers, plasticizers, dyes, pigments, etc. can also be added.

又、ポリアミド以外の高分子もポリアミドの物性を低下
させない範囲において、添加しても差支えない。
Further, polymers other than polyamide may also be added as long as they do not deteriorate the physical properties of the polyamide.

以下、本発明を実施例を挙げて説明するが無給この範囲
に限定するものではない。
The present invention will be described below with reference to Examples, but the present invention is not limited to this scope.

(実施例1) ε−カプロラクタムの活性化アニオン重合によって得た
注型ナイロン(三ツ星キャストナイロン)のスクラップ
を粉砕し押出機によりペレットに再生したものを45重
量部と一般市販のナイロン6ペレット(ユニチカナイロ
ンFLI)を45重量部とをトライブレンドし、これに
クロロプレンゴム製のタイミングベルト製造時に加硫後
の背面研磨する際に発生する加硫クロロプレンゴムのバ
フ粉(粒径0.1鶴以下)10部を100℃で24時間
真空乾燥してから加え、ヘンシェルミキサーを用いて3
分間混合した。
(Example 1) 45 parts by weight of scrap cast nylon (Mitsuboshi Cast Nylon) obtained by activated anionic polymerization of ε-caprolactam and recycled into pellets using an extruder and commercially available nylon 6 pellets (Unitika A tri-blend of 45 parts by weight of nylon (FLI) is added to the buffing powder of vulcanized chloroprene rubber (particle size of 0.1 crane or less) generated during back polishing after vulcanization during the manufacture of timing belts made of chloroprene rubber. After vacuum drying 10 parts at 100°C for 24 hours, add
Mixed for a minute.

この混合物を2軸押出機(池貝鉄工■製PCM−45)
を用いて押出しペレットを製造した。
This mixture was extruded using a twin-screw extruder (PCM-45 manufactured by Ikegai Iron Works).
extruded pellets were produced using

上記押出機のNo、1〜No、7の夫々のゾーンにおけ
る温度は170℃(No、1) 、190”C(No、
2) 、220℃(N、3) 、230℃(No、4)
 、240℃(N、5) 、240℃(No、6) 、
240℃(No、7)であり、アダプター及びダイの温
度はいずれも240℃であった。
The temperatures in zones No. 1 to No. 7 of the extruder were 170°C (No. 1) and 190"C (No.
2), 220℃ (N, 3), 230℃ (No, 4)
, 240°C (N, 5), 240°C (No, 6),
The temperature of the adapter and die were both 240°C (No. 7).

このようにして得られたペレットから日本製鋼所■製の
射出成形機アンケルベルブV15−75により厚さ3.
2Hの物性測定用テストピースを作成した。この成形条
件としてはホッパ側から夫々200℃、220℃、24
0℃、240℃で、射出圧(ゲージ圧)は70kg/c
J、射出時間は3秒、そして保温冷却時間は30秒であ
る。かくして得られた絶乾状態のテストピースの物性は
JISK7110.に7113に準じて測定した。
The pellets thus obtained were processed into an injection molding machine Ankelbelv V15-75 manufactured by Japan Steel Works, Ltd. to a thickness of 3.5 mm.
A test piece for measuring the physical properties of 2H was prepared. The molding conditions were 200°C, 220°C, and 24°C from the hopper side, respectively.
At 0℃ and 240℃, injection pressure (gauge pressure) is 70kg/c
J, injection time is 3 seconds, and heat retention cooling time is 30 seconds. The physical properties of the test piece in an absolutely dry state thus obtained were JISK7110. Measured according to 7113.

その結果、ノツチ付アイゾツト衝撃強さは6.7眩・c
III/cffI、最大引張強さ551 kg/aj、
伸び率55%、ロックウェル硬度(Rスケール)119
、曲げ強さ502kr/cd、弾性率21,900kg
/−であり、ナイロン6のノツチ付衝撃強さが2〜4眩
・alI/(2)であるのに対して著しく向上し、他の
機械的強さも実用上充分の強さを示した。
As a result, the impact strength of the notched Izotsu was 6.7 dazzle/c.
III/cffI, maximum tensile strength 551 kg/aj,
Elongation rate 55%, Rockwell hardness (R scale) 119
, bending strength 502 kr/cd, elastic modulus 21,900 kg
The notched impact strength of nylon 6 was 2 to 4 dazzle/alI/(2), which was significantly improved, and the other mechanical strengths also showed sufficient strength for practical use.

(実施例2) 実施例1において、加硫クロロプレンゴム粉−(粒径0
.1鶴以下)を20重量部、注型ナイロンスクラップか
ら再生したペレットを40重量部、ユニチカナイロン6
FL−1を40重量部用いた以外は実施例1と全く同一
の操作を行いテストピースを得た。
(Example 2) In Example 1, vulcanized chloroprene rubber powder (particle size 0
.. 20 parts by weight of pellets (less than 1 crane), 40 parts by weight of pellets recycled from cast nylon scraps, Unitika nylon 6
A test piece was obtained by carrying out exactly the same operation as in Example 1, except that 40 parts by weight of FL-1 was used.

絶乾状態のテストピースの物性は、ノツチ付アイゾツト
衝撃強さが7.4kg−cm/(J、引張強さ470k
r/cd、伸び率46%、ロックウェル硬度(Rスケー
ル)116、曲げ強さ451 kg/cd。
The physical properties of the test piece in an absolutely dry state are as follows: Notched Izot impact strength is 7.4 kg-cm/(J, tensile strength is 470 k
r/cd, elongation rate 46%, Rockwell hardness (R scale) 116, bending strength 451 kg/cd.

弾性率19. 400kg/cjであり、ナイロン6の
衝撃強さが2〜4kg−cIII/cIIlであるのに
対して著しく向上し、他の機械的強さも実用上充分の強
さを示した。
Elastic modulus 19. The impact strength was 400 kg/cj, which was significantly improved compared to the impact strength of nylon 6, which was 2 to 4 kg-cIII/cIII, and other mechanical strengths also showed sufficient strength for practical use.

(比較例1) 実施例1において、加硫クロロプレンゴムを全く用いな
いで、注型ナイロンスクラップから再生したペレットを
50重量部とユニチカナイロン6FL−1を50重量部
のみ用いた以外は実施例1と全く同一操作を行いテスト
ピースを得た。
(Comparative Example 1) Example 1 except that in Example 1, vulcanized chloroprene rubber was not used at all, and only 50 parts by weight of pellets recycled from cast nylon scrap and 50 parts by weight of Unitika nylon 6FL-1 were used. A test piece was obtained by performing exactly the same operation as above.

絶乾状態のテストピースの物性は、ノツチ付アイゾツト
衝撃強さが3. 4kg−cm/cm、引張強さが69
5 kg/cd、伸び率255%、ロックウェル硬度(
Rスケール)120、曲げ強さ545kg/−1弾性率
23.600kg/−であった。
The physical properties of the test piece in an absolutely dry state are as follows: notched isot impact strength is 3. 4kg-cm/cm, tensile strength is 69
5 kg/cd, elongation rate 255%, Rockwell hardness (
R scale) 120, bending strength 545 kg/-1, elastic modulus 23.600 kg/-.

(発明の効果) 以上のように本発明の耐衝撃性ポリアミド組成物は、ポ
リアミドマトリックス中に加硫ゴム粉体を分散している
ために耐衝撃性が著しく改善され、また産業廃棄物とな
る加硫ゴム粉体を有効に使用できる。
(Effects of the Invention) As described above, the impact-resistant polyamide composition of the present invention has significantly improved impact resistance because the vulcanized rubber powder is dispersed in the polyamide matrix, and also reduces the amount of industrial waste. Vulcanized rubber powder can be used effectively.

特許出願人  三ツ星ベルト株式会社 手続補正書(自発) 昭和62年 5月IS日Patent applicant: Mitsuboshi Belting Co., Ltd. Procedural amendment (voluntary) May IS day, 1986

Claims (1)

【特許請求の範囲】[Claims] 1、ポリアミドマトリックス中に加硫ゴム粉体を5〜5
0重量%混練分散したことを特徴とする耐衝撃性ポリア
ミド組成物。
1. 5 to 5 vulcanized rubber powders in polyamide matrix
An impact-resistant polyamide composition characterized in that it is kneaded and dispersed in an amount of 0% by weight.
JP9567786A 1986-04-23 1986-04-23 Impact-resistant polyamide composition Granted JPS62250052A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9567786A JPS62250052A (en) 1986-04-23 1986-04-23 Impact-resistant polyamide composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9567786A JPS62250052A (en) 1986-04-23 1986-04-23 Impact-resistant polyamide composition

Publications (2)

Publication Number Publication Date
JPS62250052A true JPS62250052A (en) 1987-10-30
JPH0253463B2 JPH0253463B2 (en) 1990-11-16

Family

ID=14144131

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9567786A Granted JPS62250052A (en) 1986-04-23 1986-04-23 Impact-resistant polyamide composition

Country Status (1)

Country Link
JP (1) JPS62250052A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5819342A (en) * 1981-07-28 1983-02-04 Ube Ind Ltd Production of reinforced rubber composition
JPS58117250A (en) * 1981-12-29 1983-07-12 Asahi Chem Ind Co Ltd Reinforced resin composition with excellent moldability and its preparation
JPS58120663A (en) * 1982-01-05 1983-07-18 バイエル・アクチエンゲゼルシヤフト High impact resistance molding composition
JPS58136638A (en) * 1982-02-09 1983-08-13 Ube Ind Ltd Production of reinforced elastomer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5819342A (en) * 1981-07-28 1983-02-04 Ube Ind Ltd Production of reinforced rubber composition
JPS58117250A (en) * 1981-12-29 1983-07-12 Asahi Chem Ind Co Ltd Reinforced resin composition with excellent moldability and its preparation
JPS58120663A (en) * 1982-01-05 1983-07-18 バイエル・アクチエンゲゼルシヤフト High impact resistance molding composition
JPS58136638A (en) * 1982-02-09 1983-08-13 Ube Ind Ltd Production of reinforced elastomer

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