JPS6221864A - Continuous liquid treatment of cloth - Google Patents
Continuous liquid treatment of clothInfo
- Publication number
- JPS6221864A JPS6221864A JP16167085A JP16167085A JPS6221864A JP S6221864 A JPS6221864 A JP S6221864A JP 16167085 A JP16167085 A JP 16167085A JP 16167085 A JP16167085 A JP 16167085A JP S6221864 A JPS6221864 A JP S6221864A
- Authority
- JP
- Japan
- Prior art keywords
- fabric
- tenter
- liquid
- hot water
- treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
〔発明の利用分野〕
本発明は、長尺布帛を連続的に拡布移送するテンターと
、このテンターにより拡布移送される布帛へ向けて高熱
液を吹きつける夜付与手段を利用して、布帛の前処理、
染色、プリント発色、減量セット加工等を連続的かつ高
速度で行なうことができるようＫした布帛の連続液処理
加工方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Application of the Invention] The present invention provides a tenter that continuously spreads and transports a long fabric, and a night application means that sprays a high-temperature liquid toward the fabric that is spread and transferred by the tenter. Use it to pre-treat fabrics,
The present invention relates to a continuous liquid processing method for fabrics that can be dyed, printed color, reduced and set, etc. continuously and at high speed.
工業的に加工生産する長尺布帛を、連続的に湿熱反応で
、前処理、減量、染色、発色、セット等の処理加工を行
なつ従来法には、例えば本発明者らによって開発されて
いるパープルレンジ（株式会社山東鉄工所の商品名）、
あるいは高圧スチーマ等の湿熱反応室を使用して、連続
湿熱を行なって上記の処理を行なうことが提案されてい
るが、上記のパープルレンジ使用の場合は、布帛の前処
理を目的とするものであって染色、発色、セット等の加
工に適さず、むしろ不可能に近いものである。即ちパー
プルレンジ使用の場合は、このパープルレンジ内に送す
込んだ布帛を振りたたみ状態となして堆積しながら順次
湿熱処理しているために、布帛の長さ方向へのテンショ
ンは殆んどかからず、該布帛の収縮性は得られるが布帛
を順次振りたたんでいることから、その折り曲げ部にお
いて皺が生じさらにこの腋部における処理むらが生じて
、目的とする処理加工が達成できないので、バープルレ
ンジで前処理された布帛を別の処理加工装置を使用する
次工程で発色、染色、セット等の加工を行なわなければ
ならず、一連の処理加工を完了するまでに多工程と長時
間を要するものであった。また高圧スチーマ使用の場合
は、布帛を折りたたむことなく、そのスチーマ缶体内部
をガイドロールにガイドさせて連続的に通過せしめるも
のであるから皺の発生及び処理むらを抑制することはで
きるが、そのスチーマ缶体内に配した多数本のガイドロ
ールによって蛇行状にガイド移送されることで、その布
帛の長さ方向に張力がかかり、そのため布帛の幅方向の
寸法出しができず、寸法精度に劣る加工布となりやすい
問題点があった。Conventional methods for processing industrially processed long fabrics, such as pretreatment, weight loss, dyeing, color development, and setting, using continuous moist heat reactions include, for example, the method developed by the present inventors. Purple range (product name of Shandong Iron Works Co., Ltd.),
Alternatively, it has been proposed to use a moist heat reaction chamber such as a high-pressure steamer to perform continuous moist heat to perform the above treatment, but in the case of using the purple oven mentioned above, the purpose is not to pre-treat the fabric. Therefore, it is not suitable for processing such as dyeing, color development, and setting, and in fact, it is almost impossible. In other words, when using the purple range, the fabric sent into the purple range is folded and piled up while being sequentially subjected to moist heat treatment, so the tension in the length direction of the fabric is almost completely reduced. First, the shrinkability of the fabric can be obtained, but since the fabric is folded one after another, wrinkles occur at the folded part, and uneven processing occurs in the armpit area, making it impossible to achieve the desired processing. The fabric that has been pre-treated in the Burple Range must be subjected to coloring, dyeing, setting, etc. in the next process using separate processing equipment, and it takes many steps and a long time to complete the series of processing. It was necessary. In addition, when using a high-pressure steamer, the fabric is guided by guide rolls and passed through the steamer can continuously without folding the fabric, which can suppress wrinkles and uneven processing. As the fabric is guided and transported in a meandering manner by multiple guide rolls placed inside the steamer can, tension is applied in the length direction of the fabric, making it impossible to measure the fabric in the width direction, resulting in processing with poor dimensional accuracy. There was a problem that it easily became cloth.
本発明はかかる問題点を解消することができしかも低コ
ストの一台の処理加工装置によって例えば前処理→発色
→セット→乾燥等一連の処理加工が高速度でしかも品質
良好にして生産できる布帛の連続液処理加工方法を提供
することを目的とするものである。The present invention solves these problems and produces a fabric that can be produced at high speed and with good quality through a series of processes such as pretreatment, color development, setting, and drying using a single low-cost processing device. The object of the present invention is to provide a continuous liquid processing method.
〔発明の実施例〕
以下に本発明を図面に示す実施例に基いて詳細に説明す
る。[Embodiments of the Invention] The present invention will be described in detail below based on embodiments shown in the drawings.
本実施例は、布帛の染色、セット、乾燥を一台の装置で
連続的に行なうものであって、１は処理すべき布帛であ
る。この布帛は低浴比に設計されている染液槽２内に供
給され、該染液槽２で所定の染液が付与含浸される。染
液が含浸された布帛１は赤外線による中間乾燥機３を通
過させて、染料を布帛１へ仮固着させる。次いでこの布
帛をテンター４へ供給するが、このテンター４へ供給さ
れる直前の布帛を高熱湯付与槽５内へ供給して布帛の膨
しゅんを計り、テンター４による幅出しを容易ならしめ
るものである。テンター４は含液膨じゆんされた布帛の
両側辺縁をクリップして、その布帛の幅方向に緊張力を
作用させながら移送するテンターであるが、このテンタ
ー４の構造は、周知のものを使用することができる。６
はテンター４によって緊張されながら移送される布帛１
の上側面より、その布帛に向けて高温度の熱湯を吹きつ
けるための熱湯噴射ノズル群であシ、また布帛の下側面
には、布帛に含浸された熱湯を吸引回収するだめのサク
ション詳７が配設されている。８はサクションポンプで
あって、このサクションポンプ８により吸引された回収
液は沖過機９を経て貯液槽１０に入れられるよう罠なっ
ている。In this embodiment, dyeing, setting, and drying of fabric are carried out continuously in one apparatus, and 1 is the fabric to be treated. This fabric is fed into a dye liquor tank 2 designed to have a low bath ratio, and is impregnated with a predetermined dye liquor in the dye liquor tank 2. The fabric 1 impregnated with the dye liquid is passed through an intermediate dryer 3 using infrared rays to temporarily fix the dye to the fabric 1. Next, this fabric is fed to the tenter 4, and the fabric just before being fed to the tenter 4 is fed into the hot water application tank 5 to measure the swelling of the fabric, so that the tenter 4 can easily adjust the width. be. The tenter 4 is a tenter that clips both edges of a liquid-filled and swollen fabric and transfers the fabric while applying tension in the width direction of the fabric.The structure of this tenter 4 is based on a well-known structure. can be used. 6
is the fabric 1 being conveyed under tension by the tenter 4.
There is a group of hot water spray nozzles for spraying high-temperature hot water toward the fabric from the upper side, and a suction nozzle on the lower side of the fabric to suck and collect the hot water impregnated into the fabric. is installed. Reference numeral 8 denotes a suction pump, and the collected liquid sucked by this suction pump 8 is trapped so as to be put into a liquid storage tank 10 via an offshore filter 9.
１１は高圧高温度が保持される圧力缶であってこの圧力
缶ｌｌ内は、圧力蒸気の送り込みによって例えば１８０
℃の高温雰囲気に保持できるようになっている。１２は
圧力缶１１内に配設されている蛇管であって、この蛇管
１２内に貯液槽１０内の液をポンプ１３によって供給す
ることによって膣液は圧力缶１１内温度近似値まで上昇
して、約１８０℃に近い高温度の液（湯）となって、前
記の熱湯噴射ノズルＰ、６から布帛へ向けて吹きつけら
れるものである。１４はテンター４上のノズル群６に次
いで設けられている乾燥用の熱風噴射ノズル群、１５は
その熱風噴射ノズル群に次いで配置されている冷却用の
冷風ノズル群である。Reference numeral 11 denotes a pressure vessel in which high pressure and high temperature is maintained, and the inside of this pressure vessel 11 is heated to a temperature of, for example, 180 mm by feeding pressure steam.
It can be maintained in a high temperature atmosphere of ℃. Reference numeral 12 denotes a flexible pipe disposed inside the pressure can 11, and by supplying the fluid in the liquid storage tank 10 into the flexible pipe 12 using the pump 13, the vaginal fluid rises to a temperature close to the temperature inside the pressure can 11. As a result, a liquid (hot water) with a high temperature of approximately 180° C. is formed and is sprayed from the hot water injection nozzles P and 6 toward the fabric. 14 is a group of hot air jet nozzles for drying provided next to the group of nozzles 6 on the tenter 4, and 15 is a group of cold air nozzles for cooling provided next to the group of hot air jets.
次にその作用について述べると、染液が仮固着された布
帛１が高熱液付与槽５内に供給されることＫよシ、該布
帛１の膨じゆん性が高められ、その直後にテンタ〜４に
よ９幅方向に緊張移送されることにより、無理なく効果
的な拡布移送がなされる。かくして拡布移送される布帛
１は間もなくこの布帛の上面にノズル群６から噴射され
る例えば１８０℃近くの熱湯が加圧的に吹きつけられる
ために、この吹きつけられる熱湯作用によって布帛繊維
は膨じゆんし、その膨しゅん作用によって布帛表面に仮
着されていた染料が布帛の内芯部に浸透されると共に１
染料の反応染着が確実になされる。上記ノズル群６から
噴射される高熱湯は１８０℃に７１０圧されたものであ
るので、ノズルから噴射される直後に気化（蒸気化）さ
れて、急激に温度低下されるので布帛を可及的にノズル
に接近させることで比較的高温度の熱湯を布帛に付与せ
しめることができる。またその布帛とノズルとの間隔を
。Next, to describe its effect, since the fabric 1 to which the dye solution has been temporarily fixed is supplied into the high-temperature solution application tank 5, the swelling properties of the fabric 1 are increased, and immediately after that, the fabric 1 is tenter-fixed. By being tensioned and transferred in the width direction by 4 and 9, the spread and transfer can be carried out easily and effectively. The fabric 1 thus spread and transferred will soon be sprayed with hot water of, for example, 180° C. under pressure from the nozzle group 6 onto the upper surface of the fabric, and the fabric fibers will swell due to the action of this sprayed hot water. Due to the swelling effect, the dye temporarily attached to the surface of the fabric is penetrated into the inner core of the fabric, and 1
Reactive dyeing of the dye is ensured. The hot water injected from the nozzle group 6 is heated to 180°C and pressurized to 710 degrees, so it is vaporized immediately after being injected from the nozzles and the temperature is rapidly lowered, so that the fabric can be heated as much as possible. By bringing the nozzle closer to the nozzle, relatively high temperature hot water can be applied to the fabric. Also, the distance between the fabric and the nozzle.
拡げれば気化された蒸気の付与量が多くなり、布帛にス
チームを付与せしめる（スチーミング）に有利である。If it is spread out, the amount of vaporized steam applied will increase, which is advantageous for applying steam to the fabric (steaming).
かくしてノズル群６からの熱湯又は／及び蒸気によって
湿熱処理がなされて、発色あるいは染着と、セットがな
された布帛１は、熱風乾燥ゾーンに入υ、熱風噴射ノズ
ル群１４から噴射される熱風によシ乾燥がなされる。The fabric 1, which has been subjected to moist heat treatment using hot water and/or steam from the nozzle group 6 and has been colored or dyed and set, enters the hot air drying zone and is exposed to the hot air jetted from the hot air jetting nozzle group 14. It is thoroughly dried.
熱風乾燥された布帛はノズル群１５からの冷風により、
冷却された後（、テンター４より離脱されて次工程へと
移送されるものである。The fabric that has been dried with hot air is cooled by the cold air from the nozzle group 15.
After being cooled, it is removed from the tenter 4 and transferred to the next process.
このよ５に本実施例においては、テンターに架設させる
直前の布帛に高熱液を付与せしめるようにしたものであ
るから、テンターに架設される直前の布帛が膨じゆんし
、これによって布帛を無理なくテンターに架設移送せし
めることかできる。次いでテンターによりｒ開方向に緊
張移送される布帛に、略１８０℃の加圧熱湯が付与され
て湿熱反応処理され、次いで乾燥処理、冷却処理の一連
の処理されることがら、一台のテンターにより発色、乾
燥、セントの各処理が連続的になされると共に、始終品
質の均一かつ良好な加工処理布帛が生産できる効果があ
る。5. In this embodiment, since a high-temperature liquid is applied to the fabric just before it is strung on the tenter, the fabric just before it is strung on the tenter swells, and this causes the fabric to be stretched by force. It is possible to erect and transport it to a tenter without having to worry about it. Next, pressurized hot water of approximately 180°C is applied to the fabric, which is tension-transferred by the tenter in the r-opening direction, and is subjected to a moist heat reaction treatment, and then subjected to a series of drying treatment and cooling treatment, so that the fabric is tension-transferred in the r-opening direction by a single tenter. The coloring, drying, and staining processes are carried out continuously, and there is an effect that uniform and good quality processed fabrics can be produced from beginning to end.
なお上記の実施例においては、染色又は発色について述
べだが、この他に同様にして布帛の前処理、減量加工を
行なうことができる。この前処理、減量加工においては
、苛性液を使用するが、この発明ではその湿熱から冷却
されるまでの間に空気に触れることが々いので、布帛の
脆化が防止できる効果もある。また上記実施例では高熱
湯付与ゾーンを２室にしであるが、これは１乃至複数を
選択的に設置し、また高熱湯付与とスチーミングに区分
してもよい。In the above embodiments, dyeing or color development is described, but fabric pretreatment and weight reduction processing can also be carried out in the same manner. Caustic liquid is used in this pretreatment and weight reduction process, but in this invention, since the fabric is often exposed to air during the period from its moist heat to cooling, it also has the effect of preventing embrittlement of the fabric. Further, in the above embodiment, there are two high-hot water application zones, but one or more zones may be selectively installed, and the zones may be divided into high-hot water application and steaming.
以上のよりに本発明は、処理液と高熱液を付与せしめて
膨じゆんさせた含液布帛を、テンターにより幅方向に拡
布せしめながら移送せしめ、次いでこのテンターにより
拡布移送される間にこの布帛を湿熱処理、乾燥処理、冷
却処理を順次行なうことを特徴とする布帛の連続液処理
加工方法である。As described above, in the present invention, a liquid-impregnated fabric that has been swollen by applying a treatment liquid and a high-temperature liquid is transferred while being spread in the width direction by a tenter, and then, while being spread and transferred by this tenter, this fabric is This is a continuous liquid processing method for fabric, which is characterized by sequentially performing a wet heat treatment, a drying treatment, and a cooling treatment.
従ってこの加工方法によれば、膨じゆんされた布帛がテ
ンターに架設されることで無理なく拡布移送され、さら
Ｋこのテンターによシ拡布棉送される間に目的とする液
処理、乾燥処理、冷却処理までがなされた製品が得られ
るので、きわめて簡単な装置（一台のテンター）により
目的とする拡布セットと、液反応処理がなされる処理完
成布帛が連続的に生産でき、設備費の削７ｔが可能とな
る。また同一テンターによる処理加工であるから処理の
均一性が可能となり品質の良好な加工布帛を量産するこ
とも可能である等の効果がある。Therefore, according to this processing method, the swollen fabric is placed on a tenter, so that it can be easily spread and transferred, and while the fabric is being spread and fed through this tenter, it can be subjected to the desired liquid treatment and drying process. Since a product that has been subjected to cooling treatment can be obtained, it is possible to continuously produce the desired spread set and the finished fabric subjected to liquid reaction treatment using extremely simple equipment (one tenter), reducing equipment costs. It is possible to cut 7t. Furthermore, since the processing is carried out using the same tenter, uniformity of processing is possible, and it is also possible to mass-produce processed fabrics of good quality.
【図面の簡単な説明】
図面は本発明を実施するに使用される装置の実施例を示
した説明図である。
１・・・布帛 ２・・・処理液槽３・・・中
間乾燥機 ４・・・テンター５・・・高熱、湯付与
槽 ６・・・熱湯噴射ノズル群７・・・サクション群
８・・・サクションポンプ９・・・ヂ過機
１０・・・貯液槽１１・・・圧力缶 １２・・
・蛇管１３・・・ポンプ １４・・・熱風噴射ノ
ズル群１５・・・冷風ノズル群。BRIEF DESCRIPTION OF THE DRAWINGS The drawing is an explanatory diagram showing an embodiment of an apparatus used to carry out the present invention. 1... Fabric 2... Processing liquid tank 3... Intermediate dryer 4... Tenter 5... High heat, hot water application tank 6... Hot water injection nozzle group 7... Suction group 8...・Suction pump 9... filtration machine
10...Liquid storage tank 11...Pressure canister 12...
- Serpentine pipe 13...Pump 14...Hot air injection nozzle group 15...Cold air nozzle group.
Claims (1)
を、テンターにより幅方向に拡布せしめながら移送せし
め、次いでこのテンターにより拡布移送される間に、こ
の布帛を湿熱処理、乾燥処理、冷却処理を順次行なうこ
とを特徴とする布帛の連続液処理加工方法。The liquid-containing fabric, which has been swollen by applying a treatment liquid and a high-temperature liquid, is transferred while being spread in the width direction using a tenter, and then, while being spread and transferred by the tenter, the fabric is subjected to wet heat treatment, drying treatment, A continuous liquid processing method for fabric characterized by sequentially performing cooling processing.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16167085A JPS6221864A (en) | 1985-07-22 | 1985-07-22 | Continuous liquid treatment of cloth |
| DE3623923A DE3623923A1 (en) | 1985-07-22 | 1986-07-16 | METHOD FOR THE CONTINUOUS TREATMENT OF A TISSUE |
| US06/887,993 US4742589A (en) | 1985-07-22 | 1986-07-18 | Method for continuous liquid treatment of a cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16167085A JPS6221864A (en) | 1985-07-22 | 1985-07-22 | Continuous liquid treatment of cloth |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS6221864A true JPS6221864A (en) | 1987-01-30 |
Family
ID=15739606
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16167085A Pending JPS6221864A (en) | 1985-07-22 | 1985-07-22 | Continuous liquid treatment of cloth |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6221864A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62149959A (en) * | 1985-12-18 | 1987-07-03 | 株式会社 山東鉄工所 | Apparatus for continuous steam treatment of cloth |
| JPH036490U (en) * | 1989-06-01 | 1991-01-22 |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57128259A (en) * | 1981-01-27 | 1982-08-09 | Santo Tekkosho Kk | Limitting of fabric width |
-
1985
- 1985-07-22 JP JP16167085A patent/JPS6221864A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57128259A (en) * | 1981-01-27 | 1982-08-09 | Santo Tekkosho Kk | Limitting of fabric width |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62149959A (en) * | 1985-12-18 | 1987-07-03 | 株式会社 山東鉄工所 | Apparatus for continuous steam treatment of cloth |
| JPH036490U (en) * | 1989-06-01 | 1991-01-22 |
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