JPS6220146Y2 - - Google Patents

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Publication number
JPS6220146Y2
JPS6220146Y2 JP13091181U JP13091181U JPS6220146Y2 JP S6220146 Y2 JPS6220146 Y2 JP S6220146Y2 JP 13091181 U JP13091181 U JP 13091181U JP 13091181 U JP13091181 U JP 13091181U JP S6220146 Y2 JPS6220146 Y2 JP S6220146Y2
Authority
JP
Japan
Prior art keywords
contact
holder
connection part
cable
exposed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP13091181U
Other languages
Japanese (ja)
Other versions
JPS5836577U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP13091181U priority Critical patent/JPS5836577U/en
Publication of JPS5836577U publication Critical patent/JPS5836577U/en
Application granted granted Critical
Publication of JPS6220146Y2 publication Critical patent/JPS6220146Y2/ja
Granted legal-status Critical Current

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  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Description

【考案の詳細な説明】 本考案は、ケーブル芯線を各接触子へハンダ付
けした後に、そのハンダ付け部位を樹脂成形し
て、コネクタ本体を完成させるようにした、ケー
ブル付コネクタの接触子保持体に関する。
[Detailed description of the invention] This invention is a contact holder for a connector with a cable, in which the cable core wire is soldered to each contact, and then the soldered part is molded with resin to complete the connector body. Regarding.

従来のコネクタは、コネクタ単体として完成さ
れたものを、使用に際して、ケーブルの各芯線を
ハンダ付け等により接続していた。
Conventional connectors are completed as a single connector, and each core wire of the cable is connected by soldering or the like when used.

しかし最近は、電気システムの信頼性の向上が
望まれるに至り、コネクタの芯線接続部の信頼性
の向上が要求され、環境条件、並びに機械的強度
等の観点から、芯線接続部を樹脂で固定するとと
もに、ケーブルとコネクタの連結部に、樹脂成形
による可撓性ベント部を備えたケーブル付コネク
タが要望されるようになつた。
However, recently, there has been a desire to improve the reliability of electrical systems, and there is a demand for improved reliability of the core wire connection part of connectors, and from the viewpoint of environmental conditions and mechanical strength, the core wire connection part is fixed with resin. At the same time, there has been a demand for connectors with cables that are provided with a flexible vent section formed by resin molding at the connecting section between the cable and the connector.

しかし、従来のコネクタ単体として完成された
コネクタは、軸脂成形に際しての芯線周囲並びに
ハンダ付け部の樹脂の流れ等が考慮されておら
ず、そのため、特に小形多芯コネクタにおいて
は、樹脂成形に際して、筒線の完全断線もしく
は、部分断線を生じるとともに、芯線に引張り力
の残留応力を生じる。
However, conventional connectors completed as single connectors do not take into consideration the flow of resin around the core wire and around the soldering part when molding the shaft fat, and therefore, especially in small multi-core connectors, when molding the resin, This causes complete or partial disconnection of the cylindrical wire, and generates tensile residual stress in the core wire.

特に、芯線が撚線の場合の部分断線は、電気的
試験によつて発見することが困難で、実質的には
不良品が、良品とされてしまう欠点がある。
Particularly, when the core wire is a stranded wire, it is difficult to detect a partial wire breakage by an electrical test, and there is a drawback that a product that is actually defective is considered to be a good product.

また、残留応力が芯線に加わつた場合に、ケー
ブルを曲げたとき、断線を生じる欠点がある。
Additionally, there is a drawback that if residual stress is applied to the core wire, the cable may break when the cable is bent.

さらに、従来のコネクタ単体として完成された
形式の多芯コネクタは、雌雄いずれか一方の接触
子保持に、各接触子がそれぞれに自動的に求心し
得る緩みが設けられ、それにより、雌雄結合時の
各接触子相互の芯出しを容易とするようにしてあ
るが、この形式のコネクタのハンダ付け部を樹脂
で固めると、緩みが固定されて自動求心作用がな
くなり、そのため、樹脂成形の際に治具等によつ
て、精密な芯出しを行なわなければならない欠点
がある。
Furthermore, in the conventional multi-conductor connector, which has been completed as a single connector, a slack is provided in the retainer of either the male or female contact so that each contact can be automatically centered on each other, so that when the male and female are connected, This makes it easy to center each contact between each other, but if the soldered parts of this type of connector are hardened with resin, the looseness will be fixed and the automatic centripetal action will be eliminated. There is a drawback that precise centering must be performed using a jig or the like.

また、従来の多芯コネクタは、芯線を接続する
ハンダ付け部が、すべて同一平面に並べられ、か
つハンダ付け方向が、隣接するものと同一方向を
向き、ハンダ付けに熟練を要して作業性が悪く、
しかも、ハンダ付け処理を行なつた接続部は余剰
ハンダによつて径を増し、樹脂成形に際しての狭
窄部を作り、その狭窄部においては、樹脂の流れ
が速くなつて、芯線を引き込むような欠点があ
る。
In addition, in conventional multi-conductor connectors, the soldering parts that connect the core wires are all arranged on the same plane, and the soldering direction is the same as that of the adjacent ones, which makes soldering difficult and requires skill. is bad,
Moreover, the diameter of the soldered connection increases with excess solder, creating a constriction during resin molding, and in the constriction, the flow of resin becomes faster and the core wire is drawn in. There is.

本考案は上述の欠点を除去し、信頼性の高いコ
ード付樹脂成形コネクタを提供することを目的と
するもので、以下実施例に基き詳述する。
The present invention aims to eliminate the above-mentioned drawbacks and provide a highly reliable corded resin molded connector, and will be described in detail below based on examples.

第1図〜第4図は、本考案に係る接触子保持体
1へ、5本の雄型の接触子2を組み込んだ実施例
を示すものである。
1 to 4 show an embodiment in which five male contacts 2 are incorporated into a contact holder 1 according to the present invention.

接触子2は、先端に、雌雄いずれか一方、例え
ば雌型の接触子と結合する雄型の接触部2aを備
え、後端に接触部2aに後続して、その接触部2
aから導出されたハンダ付け用の接続部2bを備
え、さらに中間に抜け止め用拡径段部2cを備え
てなるものである。
The contact 2 has a male contact portion 2a at its tip that connects with either a male or a female contact, for example, a female contact, and a male contact portion 2a at its rear end that is connected to the contact portion 2a.
It is provided with a connection part 2b for soldering led out from a, and further provided with an enlarged diameter stepped part 2c in the middle to prevent it from coming off.

各接触子2は、その軸線が平行されるととも
に、各接触部の先端が整列され、しかも、各接触
部2aを所要の間隔をもつて配列されるように、
接触部保持体3へ設けた段付孔4に嵌挿保持され
ている。
Each contactor 2 is arranged so that its axes are parallel, the tips of each contact part are aligned, and each contact part 2a is arranged at a required interval.
It is fitted and held in a stepped hole 4 provided in the contact portion holder 3.

接触部保持体3は、硬質で溶解温度の比較的高
い樹脂材料、例えば、成形温度320℃前後で変形
温度260℃のポリフエギレンサルフアイド(通称
PPS)樹脂をもつて、予め所要の形状に成形され
たもので、接触部2aを保持する段付孔4を備え
る基部5の軸線方向両端に、ほぼ同径の筒体6,
7を設けてある。
The contact part holder 3 is made of a hard resin material with a relatively high melting temperature, such as polyphegylene sulfide (commonly known as
It is made of resin (PPS) and is molded into a desired shape in advance, and has cylinders 6 of approximately the same diameter,
7 is provided.

各接触子2は、両筒体6,7の内径内に配列さ
れ、接触部2a周囲の筒体6は、その接触部2a
の先端より若干突出し、また、接続部2b周囲の
筒体7は、接続部2bの後端より十分に短くなつ
ている。
Each contactor 2 is arranged within the inner diameter of both cylindrical bodies 6, 7, and the cylindrical body 6 around the contact portion 2a is
The cylindrical body 7 around the connecting portion 2b is sufficiently shorter than the rear end of the connecting portion 2b.

なお、接触子2が雌型の場合には、その接触部
2aを包囲する筒体6に相当する部分が、雌型接
触部を中に埋込んだ筒体6の内径に嵌合する突出
部として形成される。
In addition, when the contactor 2 is a female type, the part corresponding to the cylindrical body 6 surrounding the contact part 2a is a protruding part that fits into the inner diameter of the cylindrical body 6 in which the female type contact part is embedded. is formed as.

各接触子2の接続部2bは、筒体7の内径8に
嵌合した接続部保持体9を貫通しながら保持され
る。
The connecting portion 2b of each contactor 2 is held while passing through a connecting portion holder 9 fitted into the inner diameter 8 of the cylinder body 7.

接続部保持体9は、前記接触部保持体3と同様
に、硬質で溶解温度の比較的高い樹脂材料をもつ
て予め所要の形状に成形されたものである。該保
持体9は、各接続部2bを貫通して保持する通孔
10を、筒体7の後端まで備え、その通孔10の
終端から接続部2bの後端まで、接続部2bを外
周方向へ露出する半円弧状の溝11を有し、かつ
その溝11の断面肩部は、接続部2bを溝11へ
納めたとき、接続部2bと溝11の間に、余剰ハ
ンダを吸収するハンダの溜り溝12を形成するよ
うな丸みを備えている。
The connection part holder 9, like the contact part holder 3, is made of a hard resin material with a relatively high melting temperature and is formed in advance into a desired shape. The holder 9 has a through hole 10 that penetrates and holds each connecting portion 2b up to the rear end of the cylinder 7, and extends from the terminal end of the through hole 10 to the rear end of the connecting portion 2b, extending around the outer periphery of the connecting portion 2b. It has a semi-circular groove 11 exposed in the direction, and the cross-sectional shoulder of the groove 11 absorbs excess solder between the connecting part 2b and the groove 11 when the connecting part 2b is placed in the groove 11. It has a roundness that forms a solder reservoir groove 12.

また、接続部保持体9は、筒体7との適正嵌合
位置で固定するための係合突起13を、周面先端
部に1対備え、該係合突起13は、筒体7の内周
面軸線方向に設けた案内溝14に沿つて案内され
て、筒体7の係合穴15に係合される。なお、こ
の係合手段は、必ずしも必要ではない。
Further, the connection portion holder 9 is provided with a pair of engagement protrusions 13 on the tip end of the circumferential surface for fixing the connection part holder 9 in a proper fitting position with the cylindrical body 7. It is guided along the guide groove 14 provided in the axial direction of the circumferential surface and is engaged with the engagement hole 15 of the cylindrical body 7 . Note that this engaging means is not necessarily necessary.

さらに、筒体7の後端外周には雄ねじ16が設
けられ、該雄ねじ16は、ケーブル17の抜け止
め部材18を螺着するためのもので、この雄ねじ
16も、本考案においては必須のものではない。
Furthermore, a male thread 16 is provided on the outer periphery of the rear end of the cylinder body 7, and this male thread 16 is for screwing the retaining member 18 of the cable 17, and this male thread 16 is also essential in the present invention. isn't it.

上述の本考案に係る接触子保持体1へ接触子2
を保持させた状態において、後端の露出した接続
部2bへ、ケーブル17の各芯線19がハンダ2
0をもつてハンダ付けされ、かつ、ケーブル抜け
止め部材18によつて、ケーブル17が軸線方向
へ固定され、その後、上記構成部材の樹脂より溶
解温度が低く、かつ軟質の樹脂材21、例えば、
成形温度190℃前後で変形温度120℃のポリアセタ
ール樹脂、又は、成形温度180℃前後で変形温度
80℃の塩化ビニール樹脂等をもつて、接触部保持
体3の基部5より後方を可撓性ベント部を含む所
要の形状に成形される。
Contactor 2 to contactor holder 1 according to the above-mentioned present invention
In the state in which the cable 17 is held, each core wire 19 of the cable 17 is connected to the solder 2 to the exposed connection part 2b at the rear end.
0, and the cable 17 is fixed in the axial direction by the cable retaining member 18, and then the cable 17 is soldered with a soft resin material 21 having a lower melting temperature than the resin of the above-mentioned structural member, for example,
Polyacetal resin with a deformation temperature of 120℃ at a molding temperature of around 190℃, or a deformation temperature of around 180℃ at a molding temperature of around 180℃.
The rear part of the contact part holder 3 from the base part 5 is molded into a desired shape including a flexible vent part using 80 DEG C. vinyl chloride resin or the like.

この樹脂成形に際して、接続部2bの軸心部
は、予め接続部保持体9によつて埋まつているた
め、樹脂材21は、狭窄部へ流入することはな
く、各芯線19へ不要な張力を加えることはな
い。
During this resin molding, since the axial center of the connection part 2b is buried in the connection part holder 9 in advance, the resin material 21 does not flow into the narrowed part, causing unnecessary tension to each core wire 19. will not be added.

また、芯線19のハンダ付けに際しては、露出
された接続部2bの両側にハンダの溜り溝12が
設けられているため、ハンダ付け作業におけるハ
ンダの供給量の加減に大幅の余裕が得られ、従つ
て、ハンダ不足によるハンダ付け不良並びにハン
ダ加多による隣接する接続部2b間の短絡等を生
じることはない(第8,9図参照)。
Furthermore, when soldering the core wire 19, since the solder reservoir grooves 12 are provided on both sides of the exposed connection part 2b, a large amount of leeway can be obtained in adjusting the amount of solder supplied during the soldering work, and Therefore, poor soldering due to insufficient solder and short circuit between adjacent connecting portions 2b due to excessive solder will not occur (see FIGS. 8 and 9).

以上は、接触子2の数が比較的少ない5本の場
合の実施例であるが、第6図に示す12本、第7図
に示す10本等の場合には、接触部2bの露出方向
が考慮される。
The above is an example in which the number of contacts 2 is relatively small, 5, but in the case of 12 as shown in FIG. 6, 10 as shown in FIG. 7, etc., the direction in which the contact portion 2b is exposed is taken into account.

すなわち、接触子2の数が増加すると、接触子
2の配列が、同心円配列では、第6図の如く、2
重層となり、また、行列配列では、第7図の如く
多段層とする必要がある。
That is, when the number of contacts 2 increases, the arrangement of contacts 2 becomes 2 as shown in FIG. 6 in a concentric arrangement.
In addition, in a matrix arrangement, it is necessary to have multiple layers as shown in FIG.

そこで、樹脂材21の成形に際しての狭窄部を
できるだけ少なくするためと、ハンダ付け作業を
容易とするために、各接触子2′,2″の接続部2
b′,2b″の露出方向を、軸線と直交する同一平面
で、その露出方向が重ならないように、外向きに
露出するようにしてある。なお、図中、前記説明
と同一部分を表わす符号には′又は″を付設して示
す。
Therefore, in order to minimize the narrowing portion when molding the resin material 21 and to facilitate the soldering work, the connecting portion 2 of each contactor 2', 2''
The exposed directions of b' and 2b'' are on the same plane perpendicular to the axis and are exposed outward so that the exposed directions do not overlap.In the figure, the same parts as in the above description are denoted by the reference numerals. is indicated by adding ' or ''.

例えば、第6図の同心配列の実施例では、中心
層に配列された接触子2′の接続部2b′を、その
外側の層の接続部2b′より露出長に相当する分だ
け長くしておき、接続部2b′の露出部分が各層毎
に段差をもつようにする。
For example, in the concentric arrangement embodiment shown in FIG. 6, the connecting portions 2b' of the contacts 2' arranged in the center layer are made longer than the connecting portions 2b' of the outer layers by an amount corresponding to the exposed length. so that the exposed portion of the connecting portion 2b' has a step difference for each layer.

また、第7図の多段層の配列の実施例では、同
様に、中央段の接続部2b″を次段の接続部2
b″より露出長分だけ長くしておき、各段毎に、
段差を設けるようにしてある。
In addition, in the embodiment of the multi-layered arrangement shown in FIG.
Make it longer than b″ by the exposure length, and for each step,
It is designed to have a step.

なお、行列配列の場合は、一方の外側の段から
他方の外側の段に向けて、順次階段状に段差を設
けることもある。
In the case of a matrix arrangement, steps may be sequentially provided in a stepwise manner from one outer step to the other outer step.

以上の本考案は、特に小形多芯コネクタに適用
することにより、効果の大なるもので、小形多芯
コネクタの場合は、ハンダ付け作業が、緻密にな
り、ハンダ付け作業におけるハンダ供給に熟練を
要するが、本考案においては、ハンダ溜り溝によ
つて供給ハンダの余剰分が吸収されるため作業性
が向上するとともに、そのハンダ付け部の信頼性
が高められる。
The present invention described above is especially effective when applied to small multi-core connectors.In the case of small multi-core connectors, the soldering work becomes more precise and requires more skill in the solder supply during soldering work. In other words, in the present invention, the excess amount of supplied solder is absorbed by the solder reservoir groove, so that work efficiency is improved and the reliability of the soldering portion is also increased.

また、極細の芯線が多数交錯しているにもかか
わらず、芯部は、予め成形してなる接続部保持体
によつて埋め込まれているため、仕上げの樹脂成
形に際して、樹脂の注入が無理なく行なうことが
できる。従つて、芯線に張力を加えることがな
く、信頼性を高めるとともに、従来よりも樹脂の
注入圧並びに注入速度を高めて、生産性を高めう
る等、多大の利点がある。
In addition, even though a large number of ultra-fine core wires are intertwined, the core is embedded in a pre-molded connection holder, so resin can be injected easily during the final resin molding. can be done. Therefore, there are many advantages such as not applying tension to the core wire, improving reliability, and increasing productivity by increasing resin injection pressure and injection speed compared to conventional methods.

【図面の簡単な説明】[Brief explanation of the drawing]

図は本考案の実施例を示すもので、第1図は、
5芯ケーブル用コネクタの接触子保持体の平面
図、第2図は、第1図のA−A線断面図、第3図
は、第2図のB−B線断面図、第4図は、第2図
のC−C線断面図、第5図は、第1図に示す接触
子保持体の分解斜視図、第6図は、他の実施例で
ある12芯ケーブル用接触子保持体の後方斜視図、
第7図は、さらに他の実施例である10芯ケーブル
用接触子保持体の後方斜視図、第8図は、第1図
に示す実施例の使用状態における第2図のB−B
線に相当する断面図、第9図は、第7図に示す実
施例の使用状態における第8図と同様の断面図で
ある。 1,1′,1″……接触子保持体、2,2′,
2″……接触子、2a……接触部、2b,2b′,
2b″……接続部、2c……拡径段部、3,3′,
3″……接触部保持体、4……段付孔、5,5′,
5″……基部、6,6′,6″……筒体、7,7′,
7″……筒体、8……内径、9,9′,9″……接
続部保持体、10,10′,10″……通孔、1
1,11′,11″……溝、12,12′,12″…
…溜り溝、13,13′,13″……係合突起、1
4,14′,14″……案内溝、15,15′,1
5″……係合穴、16,16′,16″……雄ね
じ、17……ケーブル、18,18″……抜け止
め部材、19,19″……芯線、20,20″……
ハンダ、21,21″……樹脂材。
The figure shows an embodiment of the present invention.
A plan view of a contact holder of a 5-core cable connector, FIG. 2 is a cross-sectional view taken along the line A-A in FIG. 1, FIG. 3 is a cross-sectional view taken along the line B-B in FIG. 2, and FIG. , FIG. 5 is an exploded perspective view of the contact holder shown in FIG. 1, and FIG. 6 is another embodiment of the contact holder for a 12-core cable. rear perspective view of
FIG. 7 is a rear perspective view of a contact holder for a 10-core cable according to yet another embodiment, and FIG. 8 is a B-B of FIG. 2 in a state in which the embodiment shown in FIG. 1 is used.
The cross-sectional view corresponding to the line, FIG. 9, is a cross-sectional view similar to FIG. 8 when the embodiment shown in FIG. 7 is in use. 1, 1', 1''...Contact holder, 2, 2',
2″...contact, 2a...contact part, 2b, 2b',
2b''...Connection part, 2c...Diameter expansion step part, 3, 3',
3″...Contact part holder, 4...Stepped hole, 5, 5',
5″... Base, 6, 6', 6″... Cylindrical body, 7, 7',
7''...Cylinder body, 8...Inner diameter, 9, 9', 9''...Connection part holder, 10, 10', 10''...Through hole, 1
1, 11', 11''...groove, 12, 12', 12''...
...Reservoir groove, 13, 13', 13''...Engagement protrusion, 1
4, 14', 14''...Guide groove, 15, 15', 1
5"...Engagement hole, 16, 16', 16"...Male thread, 17...Cable, 18, 18"...Keeping member, 19,19"...Core wire, 20, 20"...
Solder, 21,21″...resin material.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 雌雄いずれかの接触部に後続して、ケーブル芯
線を接続するための接続部を導出してなる複数の
接触子を、その接触子の各接触部先端を整列し、
かつ、各接触部軸線を平行し、さらに、各接触部
を所要の間隔をもつて配列するように保持する接
触部保持体と、該接触部保持体の後方に連設され
て接続部を貫通保持するとともに、貫通された接
続部の後端を、軸線と直交する同一平面で各接続
部の露出方向が重ならないように外向きに露出
し、その露出された接続部の少なくとも一側に、
ケーブル芯線と接続部を結合するハンダ材の溜り
溝を設けた接続部保持体とからなるケーブル付樹
脂成形コネクタ用接触子保持体。
Following either the male or female contact portion, a plurality of contacts are formed by leading out connection portions for connecting cable core wires, and the tips of the respective contact portions of the contacts are aligned,
and a contact part holder that holds the axes of each contact part in parallel and further arranges each contact part at a required interval; At the same time, the rear end of the penetrated connection part is exposed outward so that the exposed directions of each connection part do not overlap on the same plane perpendicular to the axis, and on at least one side of the exposed connection part,
A contact holder for a resin molded connector with a cable, which comprises a cable core wire and a connection part holder provided with a groove for collecting solder material that connects the cable core wire and the connection part.
JP13091181U 1981-09-04 1981-09-04 Contact holder for resin molded connector with cable Granted JPS5836577U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13091181U JPS5836577U (en) 1981-09-04 1981-09-04 Contact holder for resin molded connector with cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13091181U JPS5836577U (en) 1981-09-04 1981-09-04 Contact holder for resin molded connector with cable

Publications (2)

Publication Number Publication Date
JPS5836577U JPS5836577U (en) 1983-03-09
JPS6220146Y2 true JPS6220146Y2 (en) 1987-05-22

Family

ID=29924514

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13091181U Granted JPS5836577U (en) 1981-09-04 1981-09-04 Contact holder for resin molded connector with cable

Country Status (1)

Country Link
JP (1) JPS5836577U (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59165651A (en) * 1983-03-11 1984-09-18 東レ株式会社 Polyamide shape
JPH0619128Y2 (en) * 1987-07-24 1994-05-18 三菱電線工業株式会社 High voltage connector
JP3414718B2 (en) * 2001-01-11 2003-06-09 珍 陳 Power plug and outlet
JP4592780B2 (en) * 2008-04-14 2010-12-08 日本航空電子工業株式会社 connector

Also Published As

Publication number Publication date
JPS5836577U (en) 1983-03-09

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