JPS62184762A - Sealed lead-acid battery - Google Patents
Sealed lead-acid batteryInfo
- Publication number
- JPS62184762A JPS62184762A JP61024356A JP2435686A JPS62184762A JP S62184762 A JPS62184762 A JP S62184762A JP 61024356 A JP61024356 A JP 61024356A JP 2435686 A JP2435686 A JP 2435686A JP S62184762 A JPS62184762 A JP S62184762A
- Authority
- JP
- Japan
- Prior art keywords
- valve
- recess
- rubber
- sides
- sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002253 acid Substances 0.000 title claims description 13
- 239000000463 material Substances 0.000 claims abstract description 9
- 230000000694 effects Effects 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- 229920002545 silicone oil Polymers 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/30—Arrangements for facilitating escape of gases
- H01M50/317—Re-sealable arrangements
- H01M50/325—Re-sealable arrangements comprising deformable valve members, e.g. elastic or flexible valve members
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Gas Exhaust Devices For Batteries (AREA)
Abstract
Description
【発明の詳細な説明】 産業上の利用分野 本発明は、密閉形鉛蓄電池に関するものである。[Detailed description of the invention] Industrial applications The present invention relates to a sealed lead acid battery.
従来の技術
従来・この種密閉形鉛蓄電池は、第３図に示す通シ、鉛
蓄電池内で発生するガスを排出する一方、外部の空気を
鉛蓄電池内に入れないだめの安全弁として、キャップ形
のゴム弁が使用されていた。Conventional technology Conventionally, this type of sealed lead-acid battery has a cap-type cap as shown in Figure 3, which serves as a safety valve to exhaust the gas generated inside the lead-acid battery and prevent outside air from entering the lead-acid battery. rubber valves were used.
図に示す構成において、１が電槽、２が電槽１の上部開
口部を覆う中ふた、３はこの中ふた２の上面部に設けた
凹部で、この凹部３中夫には排気口４をパイプ状に形成
し、その先端はキャップ形ゴム弁５で気密的に閉栓され
ていた。しかしこのキャップ形ゴム弁６は、電槽内で発
生するガスの圧力で次第に上昇し、ついにはパイプ状排
気口４から脱離してしまうだめにキャップ形ゴム弁５の
上方に少しスキマを設けて弁押え板６が固定されていた
。従って前記したゴム弁６が内圧で上昇しても抜は落ち
ることなく、弁押え板がストッパーになって保持し、更
に内圧が上昇した場合は、キャップ形ゴム弁５の内壁か
らの圧力でゴム弁５が膨張し、気密性が開放されてガス
つ二中ふた２と上ふだ７との間から外部に排出される。In the configuration shown in the figure, 1 is a battery case, 2 is an inner lid that covers the upper opening of the battery case 1, 3 is a recess provided in the upper surface of the inner lid 2, and an exhaust port 4 is provided in the inner lid of the recess 3. was formed into a pipe shape, and its tip was hermetically closed with a cap-shaped rubber valve 5. However, in order to prevent the cap-shaped rubber valve 6 from gradually rising due to the pressure of gas generated in the battery case and eventually coming off from the pipe-shaped exhaust port 4, a slight clearance is provided above the cap-shaped rubber valve 5. The valve holding plate 6 was fixed. Therefore, even if the rubber valve 6 mentioned above rises due to internal pressure, it will not fall out and the valve holding plate will act as a stopper to hold it in place. If the internal pressure rises further, the pressure from the inner wall of the cap-shaped rubber valve 5 will cause the The valve 5 expands, the airtightness is opened, and the gas is discharged to the outside from between the inner lid 2 and the upper lid 7.
このようにガスが排出される場合は鉛蓄電池の充電時で
あるが、放電時には逆に電槽内の圧力は減圧し、前記キ
ャップ形ゴム弁５は引き下げられ、排気口４のパイプ上
端に密着し、更に減圧されればキャップ形ゴム弁５の上
面部は外気圧に押されて凹球面状にわん曲する。When gas is discharged in this way, it is during charging of the lead-acid battery, but when discharging, the pressure inside the battery container decreases, and the cap-shaped rubber valve 5 is pulled down and tightly attached to the upper end of the pipe of the exhaust port 4. However, when the pressure is further reduced, the upper surface of the cap-shaped rubber valve 5 is pushed by the external pressure and curves into a concave spherical shape.
発明が解決しようとする問題へ
以上のような構成の密閉形鉛蓄電池の安全弁は、キャッ
プ形ゴム弁５を排気口４のパイプ部に挿入しなければな
らず形状が小さいことと、鉛蓄電池電槽内の各セル室そ
れぞれの上部に排気口４があるため数多くのキャップ状
ゴム弁５を挿入して行かねばならないことで、多くの作
業工数がかかつていた。また通常の鉛蓄電池組立時には
、このゴム弁５を挿入する時截は、電槽内に電解液をこ
の排気口４より注液した後であり、電解液を注入すると
内部の空気との置換によるガスの排出や、電解液と電極
との反応によるガス発生によってこの排気口４部は加圧
状態にあるため挿入したキャップ状ゴム弁５は瞬時に押
し返され抜は落ちてしまう。そのため、このゴム弁５を
押えながら同時に弁押え板６を固定する必要があった。Problems to be Solved by the Invention The safety valve for a sealed lead-acid battery having the above configuration has two problems: the cap-shaped rubber valve 5 must be inserted into the pipe section of the exhaust port 4, and the shape is small; Since the exhaust port 4 is located at the top of each cell chamber in the tank, a large number of cap-shaped rubber valves 5 must be inserted, which requires a lot of man-hours. Furthermore, when assembling a normal lead-acid battery, the rubber valve 5 is inserted after the electrolyte is injected into the battery case through the exhaust port 4, and when the electrolyte is injected, it is replaced with the air inside. Since the exhaust port 4 is under pressure due to gas discharge or gas generation due to the reaction between the electrolyte and the electrode, the inserted cap-shaped rubber valve 5 is instantly pushed back and the cap-like valve 5 falls out. Therefore, it was necessary to hold the rubber valve 5 while simultaneously fixing the valve holding plate 6.
この例は２セルの例であるが、電圧が高い即ちセル数の
多い鉛蓄電池であれば、このキャップ状ゴム弁５を数個
同時に挿入し、前記したゴム弁５の抜は落ちを阻止しな
がら弁押え板６を固着することは非常に困難な作業であ
った。また数個のゴム弁５を固着させるためには強固な
弁押え板が必要であった。Although this example is for a 2-cell lead-acid battery, if the voltage is high, that is, the number of cells is high, several cap-shaped rubber valves 5 may be inserted at the same time to prevent the rubber valves 5 from falling out when removed. However, fixing the valve holding plate 6 was a very difficult task. In addition, a strong valve holding plate was required to secure the several rubber valves 5.
また１人の作業者でこのような組立を行なうことは不可
能であって、複数の作業者を必要とした。Furthermore, it is impossible for one worker to carry out such assembly, and a plurality of workers are required.
またコンベア上で多量に組立ている場合に、キャップ状
ゴム弁６の脱落を見逃すことなく完全に組立てるために
は、作業者の高度な注意力を必要とした。Furthermore, when assembling a large number of valves on a conveyor, a high degree of attentiveness is required by the operator in order to completely assemble the cap-shaped rubber valve 6 without missing it.
本発明はこうした繁雑な作業上の問題点を解決するため
のものである。The present invention is intended to solve these complicated operational problems.
問題点を解決するだめの手段
本発明は従来のようなキャップ状ゴム弁を排し、平面状
の弁座に排気口を１個ないし複数個形成しこれを覆うよ
うにゴム製のシート状弁を装着したものである。Means for Solving the Problems The present invention eliminates the conventional cap-shaped rubber valve and uses a sheet-shaped valve made of rubber to cover the flat valve seat with one or more exhaust ports. It is equipped with.
作用
このように複数個の排気口を１枚のゴム製シート状弁で
覆い、平面状の弁座に密着させることで、鉛蓄電池内の
気密性をもたせ、内部加圧時にはゴムシート状弁を押し
上げて弁座と平井との間に微小なスキマを発生させて開
放させることができる。Function: By covering the multiple exhaust ports with a single rubber sheet valve and placing it in close contact with the flat valve seat, the interior of the lead-acid battery is airtight, and the rubber sheet valve is used when internal pressure is applied. It can be pushed up to create a small gap between the valve seat and the flat, allowing it to open.
実施例 以下本発明の実施例について説明する。Example Examples of the present invention will be described below.
１は電槽、２は電槽上部開口部を覆う中ふた、３は中ふ
た２の上面中央部に設けた凹部で、この凹部３の底面は
平面状の弁座８を形成している。1 is a battery case, 2 is an inner lid that covers the upper opening of the battery case, and 3 is a recess provided in the center of the upper surface of the inner lid 2, and the bottom surface of this recess 3 forms a planar valve seat 8.
４は平面状弁座８の鉛蓄電池各セル室９（各セル室の仕
切は図示せず）上部中央に設けた排気口である。１０は
前記弁座８に密着し、排気口４を気密的に閉栓したゴム
製のシート状弁である。１１はこの弁１ｏを上方より弾
力的かつ均一に加圧するクッション材で、このクッショ
ン材１１は更に上面から上ふだ７で覆いこの上ぶた７の
両側辺で中ふた２の凹部３の両側に設けた段部１２に溶
着固定されている。１３は前記凹部３の内壁に複数個設
けたガイドリブで各ガイドリブ１３は、上部にテーパ部
を有し両側より対向して設けその内辺は前記したシート
弁１ｏ及びクッション材１１の外側面と対向し、これら
を案内する構成である。Reference numeral 4 designates an exhaust port provided at the center of the top of each cell chamber 9 of the lead-acid battery (the partitions between the cell chambers are not shown) of the planar valve seat 8. Reference numeral 10 denotes a rubber sheet-like valve that is in close contact with the valve seat 8 and has the exhaust port 4 hermetically closed. Reference numeral 11 denotes a cushioning material that elastically and uniformly presses the valve 1o from above. This cushioning material 11 is further covered with an upper flap 7 from the upper surface, and is placed on both sides of the upper lid 7 on both sides of the recess 3 of the inner lid 2. It is welded and fixed to the step portion 12 provided. Reference numeral 13 denotes a plurality of guide ribs provided on the inner wall of the recessed portion 3. Each guide rib 13 has a tapered portion at the upper part and is opposed from both sides, and its inner side faces the outer surface of the seat valve 1o and the cushion material 11 described above. The structure is designed to guide you through these steps.
なお、弁座８とシート弁１０との密着性及び排気口４へ
の気密性をもたせるためにシリコーンオイルを弁座上面
に塗布するとよい。In addition, in order to provide close contact between the valve seat 8 and the seat valve 10 and airtightness to the exhaust port 4, it is preferable to apply silicone oil to the upper surface of the valve seat.
発明の効果 以上のように発明によれば次のような効果が得られる。Effect of the invention As described above, according to the invention, the following effects can be obtained.
（１）各セル毎に設けた排気口にキャンプ状ゴム弁を挿
着することなく一枚のシートを乗せるだけで弁の装着が
できる。(1) The valve can be installed by simply placing a sheet on the exhaust port provided for each cell without inserting a camp-shaped rubber valve.
（２）装着したシート状弁は、シリコーンオイルを塗布
した弁座に対し強力に自己吸着し、前記のように電槽内
からのガス発生があって加圧状態になってもシート状弁
がこの弁座からはく離し離脱することは全くない。従っ
て通常組立工程中においては必ず弁押え板が必要であっ
たが、これらの部品は不要となる。その結果は従来の作
業工程からは大幅な人員削減が出来、また出来上った製
品の作業ミスもなく安定した品質が得られる。(2) The attached seat-shaped valve strongly self-adsorbs to the valve seat coated with silicone oil, and even if it becomes pressurized due to gas generation from inside the battery case as described above, the seat-shaped valve will not hold. There is no chance of it peeling off from this valve seat. Therefore, normally a valve holding plate is required during the assembly process, but these parts are no longer necessary. As a result, it is possible to significantly reduce the number of personnel compared to conventional work processes, and the finished product can be of stable quality with no operational errors.
（３）また中ふだ凹部の両側内壁に設けたガイドリブで
極めて簡単にシート状弁の装着が出来ると同時に内壁に
突起があるため、排気口から発生したガスは凹部内壁と
弁とが気密的に接触しないだめガスの放出は容易になっ
ている。(3) In addition, the guide ribs provided on the inner walls on both sides of the inner flange recess make it extremely easy to install the seat valve, and at the same time, since there is a protrusion on the inner wall, the gas generated from the exhaust port is airtight between the inner wall of the recess and the valve. Do not come in contact with the gas as it is easy to release the gas.
（４）また弁座の上面にシリコーンオイルを塗布してお
シ、このオイルは通常拡散性をもっているので、凹部内
壁とシート状弁及びクッション材が接触していると、そ
の隙間に毛細管現象でオイルがせり上がり無駄にオイル
を消耗することになるがこのようなせり上がりをガイド
リブは防止する効果もある。(4) Also, apply silicone oil to the top surface of the valve seat. This oil usually has diffusive properties, so if the inner wall of the recess is in contact with the sheet-like valve and cushion material, capillary action will occur in the gap between them. The oil rises up and wastes oil, but the guide ribs have the effect of preventing this kind of rise.
第１図は本発明の実施例における密閉形鉛蓄電池の安全
弁部を示す断面図、第２図は第１図の蓄電池の平面図、
第３図は従来の蓄電池の断面図、第４図は第３図の蓄電
池の平面図である。
１・・・・・・電槽、２・・・・・・中ふた、３・・・
・・・凹部、４・・・・・・排気口、１０・・・・・・
ゴム製シート状弁、１１・・・・・・クッション材、１
２・・・・・・段部、１３・・・・・・ガイドリブ。
代理人の氏名 弁理士 中 尾 敏 男 ほか１名γ
第 ２ 図FIG. 1 is a cross-sectional view showing the safety valve part of a sealed lead-acid battery according to an embodiment of the present invention, FIG. 2 is a plan view of the storage battery shown in FIG. 1,
FIG. 3 is a sectional view of a conventional storage battery, and FIG. 4 is a plan view of the storage battery shown in FIG. 1...Battery case, 2...Inner lid, 3...
... recess, 4... exhaust port, 10...
Rubber sheet valve, 11...Cushion material, 1
2...Step part, 13...Guide rib. Name of agent: Patent attorney Toshio Nakao and one other person γ Figure 2
Claims (1)
凹部を設け、この凹部に配設した排気口と、この排気口
を塞ぐゴム製のシート状弁と、このゴム製シート状弁を
弾性的に加圧するクッション材とを上方から保持し、か
つ前記凹部を閉蓋する上ふたを有し、前記凹部の内壁に
は複数個のガイドリブを、前記ゴム製シート状弁及びク
ッション材の外側面に対向して設けてなる密閉形鉛蓄電
池。A recess with a flat surface is provided on the upper surface of the inner lid that covers the upper opening of the battery case, an exhaust port is provided in the recess, a rubber sheet-like valve that closes the exhaust port, and the rubber sheet-like valve. The recess has a plurality of guide ribs on the inner wall of the recess, and the inner wall of the recess has a plurality of guide ribs, and the rubber sheet-like valve and the cushion material have an upper lid that closes the recess. A sealed lead-acid battery that is installed facing the outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61024356A JPS62184762A (en) | 1986-02-06 | 1986-02-06 | Sealed lead-acid battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61024356A JPS62184762A (en) | 1986-02-06 | 1986-02-06 | Sealed lead-acid battery |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62184762A true JPS62184762A (en) | 1987-08-13 |
| JPH054780B2 JPH054780B2 (en) | 1993-01-20 |
Family
ID=12135912
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61024356A Granted JPS62184762A (en) | 1986-02-06 | 1986-02-06 | Sealed lead-acid battery |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62184762A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012069644A (en) * | 2010-09-22 | 2012-04-05 | Nippon Chemicon Corp | Electrolytic capacitor |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4423626Y1 (en) * | 1966-02-21 | 1969-10-06 | ||
| JPS492815U (en) * | 1972-04-18 | 1974-01-11 | ||
| JPS58101463U (en) * | 1981-12-28 | 1983-07-09 | 新神戸電機株式会社 | Sealed alkaline storage battery |
| JPS60158663U (en) * | 1984-03-30 | 1985-10-22 | 日本電池株式会社 | Exhaust valve for sealed lead acid battery |
-
1986
- 1986-02-06 JP JP61024356A patent/JPS62184762A/en active Granted
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4423626Y1 (en) * | 1966-02-21 | 1969-10-06 | ||
| JPS492815U (en) * | 1972-04-18 | 1974-01-11 | ||
| JPS58101463U (en) * | 1981-12-28 | 1983-07-09 | 新神戸電機株式会社 | Sealed alkaline storage battery |
| JPS60158663U (en) * | 1984-03-30 | 1985-10-22 | 日本電池株式会社 | Exhaust valve for sealed lead acid battery |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012069644A (en) * | 2010-09-22 | 2012-04-05 | Nippon Chemicon Corp | Electrolytic capacitor |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH054780B2 (en) | 1993-01-20 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EXPY | Cancellation because of completion of term |