JPS6216009A - Mounting of electric connection box and wire harness - Google Patents

Mounting of electric connection box and wire harness

Info

Publication number
JPS6216009A
JPS6216009A JP60152534A JP15253485A JPS6216009A JP S6216009 A JPS6216009 A JP S6216009A JP 60152534 A JP60152534 A JP 60152534A JP 15253485 A JP15253485 A JP 15253485A JP S6216009 A JPS6216009 A JP S6216009A
Authority
JP
Japan
Prior art keywords
wire harness
junction box
connector
electrical junction
connection box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP60152534A
Other languages
Japanese (ja)
Other versions
JPH0247164B2 (en
Inventor
尾崎 圭一
克明 寺田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yazaki Corp
Original Assignee
Yazaki Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yazaki Corp filed Critical Yazaki Corp
Priority to JP60152534A priority Critical patent/JPH0247164B2/en
Publication of JPS6216009A publication Critical patent/JPS6216009A/en
Publication of JPH0247164B2 publication Critical patent/JPH0247164B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Connection Or Junction Boxes (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は電気接続箱とワイヤーハーネスの組付方法に関
するものである。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method of assembling an electrical connection box and a wire harness.

〔従来の技術〕[Conventional technology]

電気接続箱とワイヤーハーネスを組付けるには例えば第
5図、第6図に示すようにして行われている。
The electrical connection box and the wire harness are assembled, for example, as shown in FIGS. 5 and 6.

電気接続箱は、ブスバーを配置した第1層配線板2、第
2層配線板3、第3層配線板4、第4層配線板5を積層
し、次いで第5層ブスバー6を形成した裏カバー7を取
り付けて第1〜第4層配線板2〜5の積層体が崩れない
ようにしてこの積層体を反転させ、積層体にカバ一本体
1を組付けて該カバ一本体1にブレード型ヒユーズ10
、サーキットブレーカ11、リレー12等の電気機能部
品を搭載して組立られる。
The electrical connection box is constructed by laminating a first layer wiring board 2, a second layer wiring board 3, a third layer wiring board 4, and a fourth layer wiring board 5 on which busbars are arranged, and then forming a fifth layer busbar 6 on the back side. Attach the cover 7 and invert the laminate to prevent the laminate of the first to fourth layer wiring boards 2 to 5 from collapsing, and then assemble the cover main body 1 to the laminate and attach the blade to the cover main body 1. type fuse 10
, a circuit breaker 11, a relay 12, and other electrical functional parts are mounted and assembled.

そして、ワイヤハーネス製造工程や自動車組立工程にお
いて、電気接続箱のカバ一本体1と裏カバー7の所定位
置に形成されたメスコネクターハウジング8 (オスコ
ネクターハウジングの場合もある)に、電線加締後の端
子14を組み付けたワイヤーハーネス18のオスコネク
ター9 (メスコネクターの場合もある)を結合して、
電気接続箱とワイヤーハーネスが組付tすられる。
In the wiring harness manufacturing process and automobile assembly process, after the wires are crimped, they are inserted into the female connector housing 8 (sometimes a male connector housing) formed at predetermined positions on the cover body 1 and back cover 7 of the electrical junction box. Connect the male connector 9 (sometimes a female connector) of the wire harness 18 with the terminal 14 assembled,
The electrical connection box and wire harness are assembled.

しかしながら、上記方法では、カバ一本体1、裏カバー
7に形成したメスコネクターハウジング8に電線加締後
の端子14を組み付けたオスコネクター9を結合するよ
うにしているため、ワイヤーハーネスにおけるコネクタ
一部品点数が多くなっている。
However, in the above method, the female connector housing 8 formed on the cover main body 1 and the back cover 7 is connected to the male connector 9 with the terminals 14 assembled after wire crimping, so that one connector part in the wire harness The number of points is increasing.

また、メスコネクターハウジング8にオスコネクター9
を結合する構成であるため、同一極数のコネクターを使
用できず、電気接続箱のコネクタ一部分が占めるスペー
スが大きくなっている。仮に同一極数のコネクターを使
用する場合には、誤嵌合防止構造を有したコネクター(
新規コネクター)が必要となる。
In addition, a male connector 9 is attached to the female connector housing 8.
Since the configuration is such that connectors with the same number of pins cannot be used, a portion of the connector in the electrical junction box occupies a large space. If you use connectors with the same number of pins, use a connector with a structure to prevent incorrect mating (
new connector) is required.

このように従来の方法では、ワイヤーハーネスにおける
コネクタ一部品点数が多い等の理由によりカバ一本体1
、裏カバー7を成形加工するための金型が複雑で、コス
ト高で重量が重いワイヤーハーネス並びに電気接続箱を
製造しなければならない等の問題があった。また、この
ためにワイヤハーネス並びに電気接続箱製造・組立工程
での製造・組立時間が長くなる問題があった。
In this way, in the conventional method, the number of parts per connector in the wire harness is large, so one cover per body
However, the mold for molding the back cover 7 is complicated, and there are problems in that it is necessary to manufacture costly and heavy wire harnesses and electrical connection boxes. Furthermore, this has the problem of prolonging the manufacturing and assembling time in the wiring harness and electrical connection box manufacturing and assembling process.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

本発明の目的は、コネクタ一部品点数を削減してワイヤ
ーハーネス製造工程の製造時間並びに電気接続箱との組
立(組付)時間の短縮を図ることが出来る電気接続箱と
ワイヤーハーネス組付方法を提供することである。
An object of the present invention is to provide an electrical connection box and a wire harness assembly method that can reduce the number of parts per connector and shorten the manufacturing time in the wire harness manufacturing process and the assembly (assembly) time with the electrical connection box. It is to provide.

C問題点を解決するための手段〕 本発明は上記目的を達成するため、電気接続箱と同形同
大の仮止め部材を複数枚の配線板の積層体に組付ける仮
電気接続箱組立工程と、電気接続箱のコネクター結合す
る部位に電線加締後の端子が直接挿入されるコネクター
ハウジング部を一体に設けて、該コネクターハウジング
部に電線を加締た端子を挿入してコネクター結合するワ
イヤーハーネス製造工程と、 前記仮電気接続箱組立工程で組付けた仮止め部材を外し
て前記ワイヤーハーネス製造工程で電線を加締た端子を
コネクター結合した電気接続箱を組付ける組付は工程と
からなることを特徴としている。
Means for Solving Problem C] In order to achieve the above object, the present invention provides a temporary electrical junction box assembly process in which a temporary fixing member having the same shape and size as the electrical junction box is assembled to a stack of a plurality of wiring boards. and a wire that is integrally provided with a connector housing part into which the terminal after wire crimping is directly inserted into the part of the electrical junction box where the connector is to be joined, and the terminal with the wire crimped is inserted into the connector housing part and the wire is joined to the connector. a harness manufacturing process; and an assembly process in which the temporary fixing members assembled in the temporary electrical junction box assembly process are removed and the electrical junction box is assembled with the terminals to which the wires have been crimped in the wire harness manufacturing process connected to the connectors. It is characterized by becoming.

なお、本発明では、電気接続箱はカバ一本体と裏カバー
との組み合わせのみを意味するだけでなく、カバ一本体
を意味したり、裏カバーを意味する。
In the present invention, the electrical connection box does not only refer to the combination of the cover body and the back cover, but also refers to the cover body or the back cover.

〔実施例〕〔Example〕

以下本発明の一実施例を図面を参照して説明する。 An embodiment of the present invention will be described below with reference to the drawings.

第1図〜第4図は本発明の組付方法に使用する電気接続
箱の一例を示している。本実施例では、カバ一本体1、
第1層配線板2、第2層配線板3、第3N配線板4、第
4層配線板5は従来の方法で使用される電気接続箱(第
5図参照)と同じものが使用されるが、裏カバー7は別
のものが使用される。また、この裏カバー7と同形同大
の仮止め部材(ダミーの裏カバーで、後述するコネクタ
ーハウジング部15は形成されていない。)17が使用
される。
1 to 4 show an example of an electrical connection box used in the assembly method of the present invention. In this embodiment, the cover body 1,
The first layer wiring board 2, the second layer wiring board 3, the third N wiring board 4, and the fourth layer wiring board 5 are the same as the electrical connection box (see Fig. 5) used in the conventional method. However, a different back cover 7 is used. Further, a temporary fixing member 17 having the same shape and size as this back cover 7 (this is a dummy back cover, and a connector housing portion 15 to be described later is not formed) is used.

裏カバー7には、第2図〜第4図に詳細に示すように、
ワイヤーハーネス製造工程でコネクター結合する部位に
電線13を加締た端子14が挿入されるコネクターハウ
ジング部15が形成されている。
The back cover 7 has, as shown in detail in FIGS. 2 to 4,
A connector housing portion 15 is formed into which a terminal 14 formed by crimping the electric wire 13 is inserted into a portion to be connected to the connector in the wire harness manufacturing process.

コネクターハウジング部15内には、第4図に示すよう
に端子14の進入を許容し、一旦進入した端子14が抜
は出るのを阻止する係止片16が設けられている。
As shown in FIG. 4, a locking piece 16 is provided inside the connector housing portion 15 to allow the terminal 14 to enter and to prevent the terminal 14 from being removed once it has entered.

コネクターハウジング部15に端子14を挿入すると、
端子14が係止片16に係止して抜は止めがなされると
共に、端子14が第4層配線板5のブスバータブ5aに
電気的に接続される。
When the terminal 14 is inserted into the connector housing part 15,
The terminal 14 is locked with the locking piece 16 to prevent removal, and the terminal 14 is electrically connected to the bus bar tab 5a of the fourth layer wiring board 5.

このようにコネクターハウジング部15を裏カバー7に
一体に形成することにより、ワイヤーハーネス製造工程
でオスコネクター9を省略でき(ワイヤーハーネスにメ
スコネクターを付けている場合には、メスコネクターを
省略できる)、またオスコネクター9に端子付の電線を
接続(嵌合)して−このオスコネクター9をメスコネク
ターハウジング8にコネクター結合するようなことをし
なくてもすむ。
By integrally forming the connector housing part 15 with the back cover 7 in this way, the male connector 9 can be omitted in the wire harness manufacturing process (if the female connector is attached to the wire harness, the female connector can be omitted). Moreover, there is no need to connect (fit) an electric wire with a terminal to the male connector 9 and connect the male connector 9 to the female connector housing 8.

次に上記電気接続箱を使用して本発明の組付方法の一例
を説明する。
Next, an example of the assembly method of the present invention will be explained using the above electrical connection box.

仮電気接続箱組立工程では、各層のブスバーの打ち抜き
加工と端子の折り曲げ加工を行い、各層の配線板にブス
バーを載せて第1層配線板2〜第4層配線板5を組立た
後、第1層配線板2〜第4層配線板5を積層し、次いで
仮止め部材(ダミーの裏カバー)17をはめて積層体が
崩れないようにしてこの積層体を反転させ、カバ一本体
1を組み付ける。この後、カバ一本体1にブレード型ヒ
ユーズ10、サーキットブレーカ11、リレー12等の
電気機能部品を搭載する。
In the temporary electrical junction box assembly process, the bus bars of each layer are punched out and the terminals are bent, and the bus bars are placed on the wiring boards of each layer to assemble the first layer wiring board 2 to the fourth layer wiring board 5. The first layer wiring board 2 to the fourth layer wiring board 5 are stacked, and then a temporary fixing member (dummy back cover) 17 is attached to prevent the stack from collapsing.The stack is turned over and the cover main body 1 is attached. Assemble. Thereafter, electrical functional parts such as a blade-type fuse 10, a circuit breaker 11, a relay 12, etc. are mounted on the cover body 1.

ワイヤーハーネス製造工程では、裏カバー7のコネクタ
ーハウジング部15に電線13を加締た端子14を挿入
してコネクター結合する。
In the wire harness manufacturing process, the terminal 14 with the electric wire 13 crimped is inserted into the connector housing portion 15 of the back cover 7 and connected to the connector.

組付工程では、前記仮電気接続箱組立工程で取り付けた
仮止め部材17を外し、カバ一本体1に裏カバー7を組
付ける。
In the assembly process, the temporary fixing members 17 attached in the temporary electrical connection box assembly process are removed, and the back cover 7 is assembled to the cover main body 1.

外した仮止め部材17は仮電気接続箱組立工程に戻され
て再度使用される。
The removed temporary fixing member 17 is returned to the temporary electrical junction box assembly process and used again.

なお、上記実施例では裏カバー7にコネクターハウジン
グ部15を形成した場合を示したが、カバ一本体1に形
成してもよい。この場合、カバ一本体1と同形同大の仮
止め部材を使用する。またカバ一本体1、裏カバー7に
コネクターハウジング部】5を形成してもよく、この場
合にはカバ一本体1、裏カバー7と同形同大の仮止め部
材を使用する。
In addition, although the case where the connector housing part 15 was formed in the back cover 7 was shown in the said Example, it may be formed in the cover main body 1. In this case, a temporary fixing member having the same shape and size as the cover body 1 is used. Further, a connector housing portion 5 may be formed on the cover body 1 and the back cover 7, and in this case, a temporary fixing member having the same shape and size as the cover body 1 and the back cover 7 is used.

〔発明の効果〕〔Effect of the invention〕

以上説明したように本発明によれば、コネクター結合す
る部位に電線加締後の端子が挿入されるコネクターハウ
ジング部を一体に設けた電気接続箱(カバ一本体1、裏
カバー7、カバ一本体1と裏カバー7)を使用するので
、ワイヤーハーネス製造工程でオス(メス)コネクター
を省略でき、このため製造時間の短縮を図ることが出来
る。
As explained above, according to the present invention, an electrical junction box (cover main body 1, back cover 7, cover main body 7, cover main body 7, 1 and back cover 7), the male (female) connector can be omitted in the wire harness manufacturing process, and therefore manufacturing time can be shortened.

また、オス(メス)コネクターを使用しないことから、
その分だけ電気接続箱の奥行寸法が小さくなり、組み付
はスペースがとれる。
In addition, since male (female) connectors are not used,
The depth dimension of the electrical junction box is correspondingly smaller, and more space is required for assembly.

また、部品点数を削減でき、また誤嵌合防止構造が有る
新規コネクターを必要とすることもなく、電気接続箱を
成形加工するための金型の加工も容易となり、コストダ
ウンを図ることが出来る。
In addition, the number of parts can be reduced, there is no need for new connectors with a structure to prevent misfitting, and it is easier to process the mold for molding the electrical connection box, reducing costs. .

【図面の簡単な説明】[Brief explanation of drawings]

図面は本発明の一実施例を示すもので、第1図は本発明
に使用する電気接続箱の分解斜視図、第2図は裏カバー
を反転して示した斜視図、第3図、第4図はコネクター
ハウジング部と電線との関係を示す説明図、第5図は従
来の方法に使用する電気接続箱の分解斜視図、第6図は
従来の電気接続箱のコネクターハウジングとメスコネク
ターとの関係を示す説明図である。 工・・・カバ一本体、2〜5・・・配線板、7・・・裏
カバー、13・・・電線、14・・・端子、15・・・
コネクターハウジング部。 特許出願人   矢崎総業株式会社 第3図 第4図 手続補正書(帥 昭和60年 9月25日 需腟官宇賀道部殿 1、  19生の基ジR 昭和60年特許願第152534号 2、 発明の名称 電気接続箱とワイヤーハーネスの組付方法3、 補正を
する者 羽生との関係    特許出願人 住所 東京都港区三田1丁目4番28号名称 (689
)矢碕総業株式会社 4、代理人
The drawings show one embodiment of the present invention; FIG. 1 is an exploded perspective view of an electrical connection box used in the present invention, FIG. 2 is a perspective view with the back cover reversed, FIGS. Figure 4 is an explanatory diagram showing the relationship between the connector housing part and electric wires, Figure 5 is an exploded perspective view of an electrical junction box used in the conventional method, and Figure 6 shows the connector housing and female connector of the conventional electrical junction box. FIG. Engineering...Cover body, 2-5...Wiring board, 7...Back cover, 13...Electric wire, 14...Terminal, 15...
Connector housing part. Patent Applicant Yazaki Sogyo Co., Ltd. Figure 3 Figure 4 Procedural Amendment (September 25, 1985, Mr. Uga Dobu, 1985, Motoji R, 1980, Patent Application No. 152534, 2) Title of the invention Method for assembling an electrical junction box and wire harness 3 Relationship with Hanyu who makes the amendment Patent applicant address 1-4-28 Mita, Minato-ku, Tokyo Name (689)
) Yasaki Sogyo Co., Ltd. 4, Agent

Claims (1)

【特許請求の範囲】  電気接続箱と同形同大の仮止め部材を複数枚の配線板
の積層体に組付ける仮電気接続箱組立工程と、 電気接続箱のコネクター結合する部位に電線加締後の端
子が直接挿入されるコネクターハウジング部を一体に設
けて、該コネクターハウジング部に電線を加締た端子を
挿入してコネクター結合するワイヤーハーネス製造工程
と、 前記仮電気接続箱組立工程で組付けた仮止め部材を外し
て前記ワイヤーハーネス製造工程で電線を加締た端子を
コネクター結合した電気接続箱を組付ける組付け工程と
からなることを特徴とする電気接続箱とワイヤーハーネ
スの組付方法。
[Claims] A temporary electrical junction box assembly process in which a temporary fixing member of the same shape and size as the electrical junction box is assembled into a stack of a plurality of wiring boards; A wire harness manufacturing process in which a connector housing part into which a subsequent terminal is directly inserted is integrally provided, and a terminal with an electric wire crimped is inserted into the connector housing part to connect the connector, and assembly is performed in the temporary electrical junction box assembly process. Assembling an electrical junction box and a wire harness, comprising the step of removing the attached temporary fixing member and assembling the electrical junction box in which the terminals with which the electric wires were crimped in the wire harness manufacturing process are connected to the connector. Method.
JP60152534A 1985-07-12 1985-07-12 DENKISETSUZOKUBAKOTOWAIYAAHAANESUNOKUMITSUKEHOHO Expired - Lifetime JPH0247164B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60152534A JPH0247164B2 (en) 1985-07-12 1985-07-12 DENKISETSUZOKUBAKOTOWAIYAAHAANESUNOKUMITSUKEHOHO

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60152534A JPH0247164B2 (en) 1985-07-12 1985-07-12 DENKISETSUZOKUBAKOTOWAIYAAHAANESUNOKUMITSUKEHOHO

Publications (2)

Publication Number Publication Date
JPS6216009A true JPS6216009A (en) 1987-01-24
JPH0247164B2 JPH0247164B2 (en) 1990-10-18

Family

ID=15542540

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60152534A Expired - Lifetime JPH0247164B2 (en) 1985-07-12 1985-07-12 DENKISETSUZOKUBAKOTOWAIYAAHAANESUNOKUMITSUKEHOHO

Country Status (1)

Country Link
JP (1) JPH0247164B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008007013A (en) * 2006-06-30 2008-01-17 Equos Research Co Ltd Toe angle/camber angle variable device
JP2009065765A (en) * 2007-09-05 2009-03-26 Furukawa Electric Co Ltd:The Replacement housing for electrical junction box and connector processing method for wire harness

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07102503B2 (en) * 1992-08-26 1995-11-08 株式会社エスエムダブリュージャパン Automatic centering steady rest device for long workpiece cylindrical grinding and grinding method using the device
JP2570358Y2 (en) * 1993-04-14 1998-05-06 矢崎総業株式会社 Electrical junction box

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008007013A (en) * 2006-06-30 2008-01-17 Equos Research Co Ltd Toe angle/camber angle variable device
JP2009065765A (en) * 2007-09-05 2009-03-26 Furukawa Electric Co Ltd:The Replacement housing for electrical junction box and connector processing method for wire harness

Also Published As

Publication number Publication date
JPH0247164B2 (en) 1990-10-18

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