JPS6156095B2 - - Google Patents
Info
- Publication number
- JPS6156095B2 JPS6156095B2 JP12234882A JP12234882A JPS6156095B2 JP S6156095 B2 JPS6156095 B2 JP S6156095B2 JP 12234882 A JP12234882 A JP 12234882A JP 12234882 A JP12234882 A JP 12234882A JP S6156095 B2 JPS6156095 B2 JP S6156095B2
- Authority
- JP
- Japan
- Prior art keywords
- pvc
- layer
- metal plate
- brushed
- raised
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000010410 layer Substances 0.000 claims description 61
- 239000011347 resin Substances 0.000 claims description 45
- 229920005989 resin Polymers 0.000 claims description 45
- 229910052751 metal Inorganic materials 0.000 claims description 35
- 239000002184 metal Substances 0.000 claims description 35
- 229910000831 Steel Inorganic materials 0.000 claims description 23
- 239000010959 steel Substances 0.000 claims description 23
- 239000002344 surface layer Substances 0.000 claims description 15
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 13
- 239000012790 adhesive layer Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 5
- 238000005498 polishing Methods 0.000 claims description 3
- 238000004381 surface treatment Methods 0.000 claims description 2
- 238000011282 treatment Methods 0.000 claims 5
- 210000004027 cell Anatomy 0.000 description 23
- 238000000034 method Methods 0.000 description 14
- 239000003381 stabilizer Substances 0.000 description 13
- 239000011248 coating agent Substances 0.000 description 11
- 238000000576 coating method Methods 0.000 description 11
- 239000000203 mixture Substances 0.000 description 10
- 239000004014 plasticizer Substances 0.000 description 9
- 229920001944 Plastisol Polymers 0.000 description 8
- 239000004999 plastisol Substances 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- -1 fatty acid esters Chemical class 0.000 description 7
- 238000009472 formulation Methods 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 239000004156 Azodicarbonamide Substances 0.000 description 5
- 239000004604 Blowing Agent Substances 0.000 description 5
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 description 5
- 235000019399 azodicarbonamide Nutrition 0.000 description 5
- 239000006260 foam Substances 0.000 description 5
- 239000004088 foaming agent Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000000049 pigment Substances 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 238000005187 foaming Methods 0.000 description 4
- 238000004898 kneading Methods 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Chemical compound CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 229910052788 barium Inorganic materials 0.000 description 3
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 239000010960 cold rolled steel Substances 0.000 description 3
- 238000002788 crimping Methods 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 238000003618 dip coating Methods 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 238000010409 ironing Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000010345 tape casting Methods 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- UOYIYWCAYFTQLH-UHFFFAOYSA-N 3,7-dinitro-1,3,5,7-tetrazabicyclo[3.3.1]nonane Chemical compound C1N2CN([N+](=O)[O-])CN1CN([N+]([O-])=O)C2 UOYIYWCAYFTQLH-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- KCXZNSGUUQJJTR-UHFFFAOYSA-N Di-n-hexyl phthalate Chemical compound CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCC KCXZNSGUUQJJTR-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- 229910010413 TiO 2 Inorganic materials 0.000 description 2
- IHBCFWWEZXPPLG-UHFFFAOYSA-N [Ca].[Zn] Chemical compound [Ca].[Zn] IHBCFWWEZXPPLG-UHFFFAOYSA-N 0.000 description 2
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 2
- MGFRKBRDZIMZGO-UHFFFAOYSA-N barium cadmium Chemical compound [Cd].[Ba] MGFRKBRDZIMZGO-UHFFFAOYSA-N 0.000 description 2
- SHLNMHIRQGRGOL-UHFFFAOYSA-N barium zinc Chemical compound [Zn].[Ba] SHLNMHIRQGRGOL-UHFFFAOYSA-N 0.000 description 2
- 239000010953 base metal Substances 0.000 description 2
- 229910052793 cadmium Inorganic materials 0.000 description 2
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 description 2
- QQVHEQUEHCEAKS-UHFFFAOYSA-N diundecyl benzene-1,2-dicarboxylate Chemical compound CCCCCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCCCCC QQVHEQUEHCEAKS-UHFFFAOYSA-N 0.000 description 2
- UMKARVFXJJITLN-UHFFFAOYSA-N lead;phosphorous acid Chemical compound [Pb].OP(O)O UMKARVFXJJITLN-UHFFFAOYSA-N 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000009740 moulding (composite fabrication) Methods 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical class OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical group [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- ALKCLFLTXBBMMP-UHFFFAOYSA-N 3,7-dimethylocta-1,6-dien-3-yl hexanoate Chemical compound CCCCCC(=O)OC(C)(C=C)CCC=C(C)C ALKCLFLTXBBMMP-UHFFFAOYSA-N 0.000 description 1
- YCIGYTFKOXGYTA-UHFFFAOYSA-N 4-(3-cyanopropyldiazenyl)butanenitrile Chemical compound N#CCCCN=NCCCC#N YCIGYTFKOXGYTA-UHFFFAOYSA-N 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004803 Di-2ethylhexylphthalate Substances 0.000 description 1
- ZVFDTKUVRCTHQE-UHFFFAOYSA-N Diisodecyl phthalate Chemical compound CC(C)CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC(C)C ZVFDTKUVRCTHQE-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- JPNZKPRONVOMLL-UHFFFAOYSA-N azane;octadecanoic acid Chemical class [NH4+].CCCCCCCCCCCCCCCCCC([O-])=O JPNZKPRONVOMLL-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000006084 composite stabilizer Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- UQLDLKMNUJERMK-UHFFFAOYSA-L di(octadecanoyloxy)lead Chemical compound [Pb+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O UQLDLKMNUJERMK-UHFFFAOYSA-L 0.000 description 1
- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- SPEMLMZNIAQIBU-WSYPVFPHSA-L dibutyltin(2+);(z,12r)-12-hydroxyoctadec-9-enoate Chemical compound CCCC[Sn+2]CCCC.CCCCCC[C@@H](O)C\C=C/CCCCCCCC([O-])=O.CCCCCC[C@@H](O)C\C=C/CCCCCCCC([O-])=O SPEMLMZNIAQIBU-WSYPVFPHSA-L 0.000 description 1
- IIFKGJGNMKYHLT-FGSKAQBVSA-N dibutyltin;dimethyl (z)-but-2-enedioate Chemical compound CCCC[Sn]CCCC.COC(=O)\C=C/C(=O)OC IIFKGJGNMKYHLT-FGSKAQBVSA-N 0.000 description 1
- PUFGCEQWYLJYNJ-UHFFFAOYSA-N didodecyl benzene-1,2-dicarboxylate Chemical compound CCCCCCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCCCCCC PUFGCEQWYLJYNJ-UHFFFAOYSA-N 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- PWEVMPIIOJUPRI-UHFFFAOYSA-N dimethyltin Chemical compound C[Sn]C PWEVMPIIOJUPRI-UHFFFAOYSA-N 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 210000000497 foam cell Anatomy 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical class [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- OCWMFVJKFWXKNZ-UHFFFAOYSA-L lead(2+);oxygen(2-);sulfate Chemical compound [O-2].[O-2].[O-2].[Pb+2].[Pb+2].[Pb+2].[Pb+2].[O-]S([O-])(=O)=O OCWMFVJKFWXKNZ-UHFFFAOYSA-L 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- YAFOVCNAQTZDQB-UHFFFAOYSA-N octyl diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(=O)(OCCCCCCCC)OC1=CC=CC=C1 YAFOVCNAQTZDQB-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- JQCXWCOOWVGKMT-UHFFFAOYSA-N phthalic acid diheptyl ester Natural products CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC JQCXWCOOWVGKMT-UHFFFAOYSA-N 0.000 description 1
- QVLTXCYWHPZMCA-UHFFFAOYSA-N po4-po4 Chemical class OP(O)(O)=O.OP(O)(O)=O QVLTXCYWHPZMCA-UHFFFAOYSA-N 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- WBHHMMIMDMUBKC-QJWNTBNXSA-M ricinoleate Chemical compound CCCCCC[C@@H](O)C\C=C/CCCCCCCC([O-])=O WBHHMMIMDMUBKC-QJWNTBNXSA-M 0.000 description 1
- 229940066675 ricinoleate Drugs 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000012258 stirred mixture Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229940071127 thioglycolate Drugs 0.000 description 1
- CWERGRDVMFNCDR-UHFFFAOYSA-M thioglycolate(1-) Chemical compound [O-]C(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-M 0.000 description 1
- JNXDCMUUZNIWPQ-UHFFFAOYSA-N trioctyl benzene-1,2,4-tricarboxylate Chemical compound CCCCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCCC)C(C(=O)OCCCCCCCC)=C1 JNXDCMUUZNIWPQ-UHFFFAOYSA-N 0.000 description 1
- ZOUSKILWBXOGIA-UHFFFAOYSA-N triphenyl benzene-1,2,4-tricarboxylate Chemical class C=1C=C(C(=O)OC=2C=CC=CC=2)C(C(=O)OC=2C=CC=CC=2)=CC=1C(=O)OC1=CC=CC=C1 ZOUSKILWBXOGIA-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Description
【発明の詳細な説明】
本発明は起毛塩ビ金属板に関し、更に詳しくは
所謂スエード調乃至ベルベツト調の風合をもつた
起毛塩ビ金属板に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a raised PVC metal plate, and more particularly to a raised PVC metal plate having a so-called suede-like or velvet-like texture.
従来、布、不織布、合成樹脂シート等の上に気
泡を含むセル構造を有する樹脂層を設け、その外
表面を起毛処理したスエード調乃至ベルベツト調
シートが衣服、家具、または住宅、店舗もしくは
自動車等の内装材として使用されている。 Conventionally, a resin layer with a cell structure containing air bubbles is provided on cloth, nonwoven fabric, synthetic resin sheet, etc., and the outer surface is brushed to give a suede-like or velvet-like sheet that is used for clothing, furniture, houses, stores, automobiles, etc. It is used as an interior material.
また上記起毛処理をスライス処理で行なうもの
も用いられている。しかし、これらの基材はフレ
キシブルで強度の乏しい前記シート類であり、そ
れ自体強度部材となり得ず、軟鋼板や表面処理鋼
板のようにプレス加工、折り曲げ等の各種成形加
工が出来ず、必要な形状を維持する事が出来なか
つた。また一方成形後の金属板に前記スエード調
シートをしわやむらなく強固に貼付することは極
めて困難であつた。 Also used is one in which the above-mentioned napping process is performed by slicing process. However, these base materials are the above-mentioned sheets that are flexible and have poor strength, and cannot be used as strong members themselves, and cannot be subjected to various forming processes such as pressing and bending like mild steel plates or surface-treated steel plates, and cannot be used as needed. It was unable to maintain its shape. On the other hand, it was extremely difficult to firmly adhere the suede-like sheet to the metal plate after molding without wrinkles or unevenness.
そこで本発明者等は加工性、耐食性、形状保持
性、剛性等に優れる塩化ビニル金属板の表面自体
をスエード調乃至ベルベツト調とする事により前
記問題点を解決し得る事を見出した。 The inventors of the present invention have found that the above-mentioned problems can be solved by making the surface of a vinyl chloride metal plate itself, which has excellent workability, corrosion resistance, shape retention, rigidity, etc., suede-like or velvet-like.
本発明の目的は加工性、耐食性、形状保持性、
剛性、風合等に優れる起毛塩ビ金属板を提供する
にある。 The objectives of the present invention are processability, corrosion resistance, shape retention,
To provide a brushed PVC metal plate having excellent rigidity, texture, etc.
本発明により、
金属板を基材とし、その片面もしくは両面に、
接着剤層及び塩化ビニル系樹脂層を有する塩ビ金
属板において、前記塩化ビニル系樹脂層の少なく
とも表層部が気泡を含むセル構造であり、かつそ
の外表面が起毛処理されている事を特徴とする起
毛塩ビ金属板が提供される。 According to the present invention, a metal plate is used as a base material, and on one or both sides of the metal plate,
A vinyl chloride metal plate having an adhesive layer and a vinyl chloride resin layer, characterized in that at least the surface layer of the vinyl chloride resin layer has a cell structure containing air bubbles, and the outer surface thereof is brushed. A brushed PVC metal sheet is provided.
以下に図面を用いて本発明を詳細に説明する。 The present invention will be explained in detail below using the drawings.
第1図及び第2図は無気泡の塩ビ系樹脂層を、
接着剤層と表層である発泡セル構造の塩ビ系樹脂
層との間に夫々有しない場合及び有する場合の本
発明実施例断面図である。 Figures 1 and 2 show a bubble-free PVC resin layer.
FIG. 3 is a cross-sectional view of an embodiment of the present invention in which the adhesive layer and the surface layer of the vinyl chloride resin layer having a foamed cell structure are not present and are present, respectively.
第1図では基材金属板1の上に接着剤層2を介
して気泡5を多数有する発泡セル構造の塩ビ系樹
脂層4が表層として被覆されている。第2図では
接着剤層2と発泡セル樹脂層4の間に無気泡の塩
ビ系樹脂層3が下層として接着介在せられてい
る。ここに塩ビ系樹脂層とは、平均重合度500乃
至2000のいわゆるサスペンジヨン法、マイクロサ
スペンジヨン法、エマルジヨン法等によつて重合
された塩ビ樹脂、あるいは塩ビ樹脂と酢酸ビニ
ル、アクリル酸、メタアクリル酸、マレイン酸、
イタコン酸、フマル酸等のカルボキシル基を有す
る樹脂との共重合樹脂、あるいはそれらをブレン
ドした樹脂と、前記塩ビ系樹脂の軟化温度を下
げ、柔軟性を与えて加工性を付与するための可塑
剤と塩ビ系樹脂に熱安定性、光安定性、加工性を
付与するための安定剤、及び気泡を含むセル構造
形成のための発泡剤とから成り、必要に応じて更
に顔料や充てん剤を添加された樹脂層をいう。 In FIG. 1, a base metal plate 1 is coated with a vinyl chloride resin layer 4 having a foamed cell structure having a large number of air bubbles 5 as a surface layer, with an adhesive layer 2 interposed therebetween. In FIG. 2, a bubble-free vinyl chloride resin layer 3 is adhesively interposed as a lower layer between the adhesive layer 2 and the foamed cell resin layer 4. Here, the PVC resin layer refers to PVC resin polymerized by the so-called suspension method, microsuspension method, emulsion method, etc. with an average degree of polymerization of 500 to 2000, or a combination of PVC resin and vinyl acetate, acrylic acid, methacrylic acid. acid, maleic acid,
A copolymer resin with a carboxyl group-containing resin such as itaconic acid or fumaric acid, or a blend thereof, and a plasticizer that lowers the softening temperature of the PVC resin and imparts flexibility and processability. It consists of a stabilizer to impart heat stability, light stability, and processability to the PVC resin, and a foaming agent to form a cell structure containing bubbles, and further pigments and fillers are added as necessary. refers to the resin layer that has been coated.
前記可塑剤には、ジn―オクチルフタレート、
ジ2―エチルヘキシルフタレート、ジヘキシルフ
タレート、ジブチルフタレート、ジイソデシルフ
タレート、ジウンデシルフタレート、ジドデシル
フタレート等のフタル酸エステル、あるいはジオ
クチルアジペート、ジオクチルセパケート、ジイ
ソデシルアジペート等の脂肪酸エステル、あるい
はリン酸トリクレジル、リン酸トリオクチル、リ
ン酸オクチルジフエニル、リン酸トリフエニル等
のリン酸エステル、あるいはトリメリツト酸トリ
オクチル等のトリメリツト酸エステルやポリプロ
ピレンアジペート、ポリプロピレンセバケート等
のポリエステル系可塑剤、あるいは塩素化パラフ
イン等の可塑剤の一種、または二種以上の組合せ
が使用されるが、中でも前記フタル酸エステル、
脂肪酸エステルの単独又は二種以上の混合物が好
適に使用される。また可塑剤添加量については加
工性、柔軟性を確保するために前記塩ビ系樹脂
100重量部に対し可塑剤総量で30乃至200重量部の
添加が効果的である。 The plasticizer includes di-n-octyl phthalate,
Phthalate esters such as di2-ethylhexyl phthalate, dihexyl phthalate, dibutyl phthalate, diisodecyl phthalate, diundecyl phthalate, didodecyl phthalate, fatty acid esters such as dioctyl adipate, dioctyl sepacate, diisodecyl adipate, or tricresyl phosphate, phosphoric acid Phosphate esters such as trioctyl, octyl diphenyl phosphate, and triphenyl phosphate, or trimellitate esters such as trioctyl trimellitate, polyester plasticizers such as polypropylene adipate and polypropylene sebacate, or a type of plasticizer such as chlorinated paraffin. , or a combination of two or more, among which the phthalate esters,
A single fatty acid ester or a mixture of two or more fatty acid esters are preferably used. In addition, the amount of plasticizer added is determined in order to ensure processability and flexibility.
It is effective to add 30 to 200 parts by weight of plasticizer in total per 100 parts by weight.
安定剤には、鉛系、カドミウム系、バリウム
系、亜鉛系、カルシウム系、カドミウム・バリウ
ム系、バリウム・亜鉛系、カルシウム・亜鉛系、
錫系、の各種金属塩安定剤あるいはキレータとし
ての亜燐酸エステル、またはエポキシ化合物等の
無金属安定剤が用いられる。さらに鉛系安定剤と
しては三塩基性硫酸鉛、二塩基性亜リン酸鉛、塩
基性亜硫酸鉛、ステアリン酸鉛等が使用できる。 Stabilizers include lead-based, cadmium-based, barium-based, zinc-based, calcium-based, cadmium-barium-based, barium-zinc-based, calcium-zinc-based,
Metal-free stabilizers such as tin-based various metal salt stabilizers, phosphorous esters as chelators, or epoxy compounds are used. Further, as lead-based stabilizers, tribasic lead sulfate, dibasic lead phosphite, basic lead sulfite, lead stearate, etc. can be used.
また、更にカドミウム系、バリウム系、亜鉛
系、カルシウム系安定剤としては、カドミウム―
バリウム系、バリウム―亜鉛系、カルシウム―亜
鉛系の複合安定剤や当該金属のステアリン酸塩、
リシノール酸塩のいわゆる金属石ケンが使用され
る。また更に前記錫系安定剤としてはジブチル錫
ジラウレート、ジブチル錫ジメチルマレート、ジ
ブチル錫ジマレート、ジブチル錫ラウレート・メ
チルマレート、ジブチル錫ジオクチルチオグリコ
レート、ジブチル錫ジリシノレート、ジメチル錫
ジラウリルメルカブタイド等の有機錫系安定剤が
適用出来る。 In addition, as cadmium-based, barium-based, zinc-based, and calcium-based stabilizers, cadmium-
Barium-based, barium-zinc-based, calcium-zinc-based composite stabilizers and stearates of the metals,
So-called metal soaps of ricinoleate are used. Furthermore, the tin-based stabilizers include organic compounds such as dibutyltin dilaurate, dibutyltin dimethyl maleate, dibutyltin dimaleate, dibutyltin laurate/methyl maleate, dibutyltin dioctyl thioglycolate, dibutyltin diricinolate, and dimethyltin dilauryl mercabutide. Tin-based stabilizers can be applied.
前記各種安定剤のうちで熱安定性、光安定性、
耐プレートアウト性、発泡セルの均一性の点から
鉛系、バリウム系、亜鉛系、カルシウム系の安定
剤が好適に使用され、その配合量は、安定性、経
済性の点から前記塩ビ系樹脂100重量物に対して
0.5〜10重量部が好ましい。 Among the various stabilizers mentioned above, thermal stability, light stability,
Lead-based, barium-based, zinc-based, and calcium-based stabilizers are preferably used from the viewpoint of plate-out resistance and uniformity of foamed cells, and their blending amount is determined from the viewpoint of stability and economic efficiency. For 100 heavy loads
0.5 to 10 parts by weight is preferred.
前記発泡剤とは塩ビ系樹脂層を形成する際の加
熱溶融時に分解してN2を主体とする気体を生じ
その気体によつて塩ビ樹脂層に気泡を含むセル構
造を形成させるものである。これらの発泡剤には
例えばアゾジカーボンアミド、アゾビスブチロニ
トリル、ジニトロペンタメチレンテトラミン、パ
ラトルエンスルホニルヒドラジド、4.4′オキシビ
スベンゼンスルホニルヒドラジド等が使用され
る。中でも発泡剤の分解温度と前記塩ビ系樹脂の
溶融温度とが比較的に近いアゾジカーボンアミ
ド、ジニトロペンタメチレンテトラミンが特に好
適に使用される。 The foaming agent is an agent that decomposes during heating and melting during the formation of the PVC resin layer to produce a gas mainly composed of N2 , which causes the PVC resin layer to form a cell structure containing air bubbles. These blowing agents include, for example, azodicarbonamide, azobisbutyronitrile, dinitropentamethylenetetramine, paratoluenesulfonylhydrazide, 4.4'oxybisbenzenesulfonylhydrazide, and the like. Among them, azodicarbonamide and dinitropentamethylenetetramine are particularly preferably used because the decomposition temperature of the blowing agent and the melting temperature of the vinyl chloride resin are relatively close to each other.
また、発泡剤の添加量は極めて重要な要因であ
り、発泡剤の添加量調節によりセル構造の均一性
または発泡倍率を微妙に制御することができる。
本発明にかかる起毛塩ビ鋼板では約2〜8倍の発
泡倍率を有する塩ビ系樹脂層が好ましい。この範
囲の発泡倍率を確保するには、発泡剤の添加量は
塩ビ系樹脂100重量部に対して約1〜5重量部に
する。こうすれば均一なセル構造を有する塩ビ系
樹脂層表層が得られる。 Further, the amount of the blowing agent added is an extremely important factor, and the uniformity of the cell structure or the expansion ratio can be delicately controlled by adjusting the amount of the blowing agent added.
In the brushed PVC steel sheet according to the present invention, a PVC resin layer having an expansion ratio of about 2 to 8 times is preferable. In order to ensure the expansion ratio within this range, the amount of the foaming agent added is approximately 1 to 5 parts by weight per 100 parts by weight of the vinyl chloride resin. In this way, a surface layer of the PVC resin layer having a uniform cell structure can be obtained.
本発明にかかる起毛塩ビ金属板を製造する方法
としては、第1図に示す金属板1にあらかじめア
クリル系、エポキシ系、ウレタン系、フエノール
系、塩ビ系、ポリエステル系、合成ゴム系の一種
又は二種以上の混合物から成る接着剤をロールコ
ート、ナイフコート、デイツプコート、フローコ
ート、スプレーコート、ハケ塗り等の方法で塗布
し、その後、乾燥、焼付けし、接着剤層2を形成
させる。つづいて、塩ビ系樹脂と可塑剤、安定
剤、発泡剤と必要に応じて顔料、充てん剤、希釈
剤を撹拌調合したプラスチゾルあるいはオルガノ
ゾルをロールコート、ナイフコート、デイツプコ
ート、フローコート、スプレーコート、ハケ塗り
等の方法で塗布し、つづいてこの起毛表層用プラ
スチゾル、あるいはオルガノゾルを加熱溶融せし
める。その際発泡剤の分解に伴い、塩ビ系樹脂層
に気泡が発生し、均一なセル構造を有する樹脂層
4が形成されると同時に接着剤層2との間に強固
な溶融接着が完成される。ここで均一なセル構造
を有する塩ビ系樹脂を形成せしめ、強固な接着を
完成させるための加熱溶融温度は約180〜230℃の
範囲が好適である。180℃以下の温度では発泡剤
の分解が不十分で均一なセル構造が得がたく、接
着も不十分となり、また230℃以上の温度では過
発泡を来たして粗大セル構造となり好ましくな
い。 As a method for manufacturing the brushed PVC metal plate according to the present invention, the metal plate 1 shown in FIG. An adhesive consisting of a mixture of more than one species is applied by a method such as roll coating, knife coating, dip coating, flow coating, spray coating, brush coating, etc., and then dried and baked to form the adhesive layer 2. Next, plastisol or organosol, which is a stirred mixture of PVC resin, plasticizer, stabilizer, blowing agent, and pigment, filler, and diluent as necessary, is applied by roll coating, knife coating, dip coating, flow coating, spray coating, and brush coating. It is applied by a method such as painting, and then this raised surface layer plastisol or organosol is heated and melted. At this time, as the foaming agent decomposes, bubbles are generated in the PVC resin layer, forming a resin layer 4 having a uniform cell structure, and at the same time completing a strong melt bond with the adhesive layer 2. . Here, in order to form a vinyl chloride resin having a uniform cell structure and to complete strong adhesion, the heating and melting temperature is preferably in the range of about 180 to 230°C. At temperatures below 180°C, the decomposition of the foaming agent is insufficient, making it difficult to obtain a uniform cell structure, and adhesion becomes insufficient, while at temperatures above 230°C, excessive foaming occurs resulting in a coarse cell structure, which is undesirable.
また第2図に示す無気泡層3を下層として上層
に発泡セル樹脂層4を形成させる方法としてはあ
らかじめカレンダー成形、Tダイ押出し成形、イ
ンフレーシヨン成形等によつて製造された無発泡
塩ビ系シートを基材とするか、もしくは塩ビ系樹
脂・可塑剤、安定剤、顔料、充てん剤から成るプ
ラスチゾルを金属板あるいは離型紙等に塗布、加
熱溶融せしめた塩ビ系シートを基材として、その
上に前記起毛表層用プラスチゾルないしオルガノ
ゾルをロールコート、ナイフコート、フローコー
ト、デイツプコート、スプレーコート、ハケ塗り
コート等で塗布し、つづいて加熱溶融、発泡せし
める。 In addition, as a method of forming the foamed cell resin layer 4 on the upper layer with the foamless layer 3 shown in FIG. The base material is a PVC sheet, or a PVC sheet made by coating a metal plate or release paper with plastisol consisting of PVC resin, plasticizer, stabilizer, pigment, and filler and melting it by heating. The above-mentioned raised surface layer plastisol or organosol is applied by roll coating, knife coating, flow coating, dip coating, spray coating, brushing coating, etc., followed by heating, melting, and foaming.
形成された下層に無気泡の塩ビ樹脂層3、上層
に発泡セル樹脂層4を有する塩ビ系シートは第2
図に示す如く予め接着剤層2を施された金属板1
にロール圧着等により積層される。この際、無気
泡層3と接着剤層2とが強固に接着するためには
接着剤層2を有する金属板1はあらかじめ、180
〜230℃に加熱しておくのがよい。 The formed PVC sheet having a bubble-free PVC resin layer 3 as a lower layer and a foamed cell resin layer 4 as an upper layer is a second layer.
A metal plate 1 on which an adhesive layer 2 has been applied in advance as shown in the figure
are laminated by roll crimping or the like. At this time, in order to firmly bond the bubble-free layer 3 and the adhesive layer 2, the metal plate 1 having the adhesive layer 2 should be prepared in advance at a 180°
It is best to heat it to ~230℃.
第1図及び第2図に示す発泡セル層4はベルト
サンダー、ロールサンダー、バツフイングマシン
等の研磨機を用いて当該塩ビ系樹脂層表層を研磨
するか、あるいはスプリツテイングマシンを用い
て漉割することにより塩ビ系樹脂層の表層が破壊
され塩ビ系樹脂層内部のセル構造が表面に現われ
スエード調乃至ベルベツト調の表面外観を有する
起毛塩ビ金属板が得られる。ところが従来のセル
構造を持たない塩ビ被膜を有する塩ビ鋼板を用い
て、塩ビ層を研磨あるいは漉割しても、セル構造
を持たないため、スエード調、ベルベツト調の外
観は得られない。 The foamed cell layer 4 shown in FIGS. 1 and 2 is obtained by polishing the surface layer of the PVC resin layer using a polishing machine such as a belt sander, roll sander, or buffing machine, or by using a splitting machine. By straining, the surface layer of the PVC resin layer is destroyed, the cell structure inside the PVC resin layer is exposed on the surface, and a brushed PVC metal plate having a suede-like or velvet-like surface appearance is obtained. However, even if a conventional PVC steel plate having a PVC film without a cell structure is polished or cut, a suede-like or velvet-like appearance cannot be obtained because the PVC layer does not have a cell structure.
前記起毛塩ビ金属板は金属板と塩ビ系樹脂層は
接着剤を介して強固に接着しているため曲げ加
工、プレス加工、張出し加工、剪断加工等の鈑金
加工が可能でこのような加工を伴つても塩ビ系樹
脂層の剥離はない。 The brushed PVC metal plate has a strong bond between the metal plate and the PVC resin layer via an adhesive, so it is possible to perform sheet metal processing such as bending, pressing, stretching, and shearing. No peeling of the PVC resin layer occurred.
また、起毛塩ビ金属板の塩ビ系樹脂層3の表面
にアクリル系、ウレタン系等の着色あるいは透明
塗料によるトツプコートを施したり、さらに凸
版、グラビア、オフセツト、シルクスクリーン等
の印刷や箔押し、刻印、エンボス加工等の表面加
工を施すことも可能である。なお基板である金属
板は冷延鋼板、各種表面処理鋼板やステンレス鋼
板の他、銅板、アルミ板、真鍮板その他の非鉄金
属もしくは合金板であることが出来る。 In addition, the surface of the PVC resin layer 3 of the brushed PVC metal plate may be colored with acrylic, urethane, etc., or top coated with a transparent paint, and may also be printed with letterpress, gravure, offset, silk screen, etc., foil stamped, stamped, or embossed. It is also possible to perform surface treatments such as machining. Note that the metal plate serving as the substrate can be a cold-rolled steel plate, various surface-treated steel plates, stainless steel plates, as well as copper plates, aluminum plates, brass plates, and other non-ferrous metals or alloy plates.
ところで他の起毛された塩ビ系樹脂被覆金属板
の製造法としては、あらかじめ本発明方法に従つ
て発泡、起毛されて製造された塩ビ系シートをロ
ール圧着、プレス圧着等の方法にて金属板に積層
する方法もある。 By the way, as another method for producing a raised PVC resin-coated metal plate, a PVC sheet produced by foaming and raising according to the method of the present invention is formed into a metal plate by a method such as roll crimping or press crimping. Another method is to stack them.
いづれの方法によるにせよ、所望により金属板
の片面乃至両面に起毛塩ビ層を施すことは容易で
ある。 Regardless of which method is used, it is easy to apply a raised PVC layer to one or both sides of the metal plate if desired.
以下に本発明を実施例により更に具体的に説明
する。 The present invention will be explained in more detail below using examples.
〔実施例 1〕
配合Aにて混練、脱泡して作成したプラスチゾ
ルを、あらかじめアクリル系樹脂接着剤(ソニー
ケミカル(株)製16A32)を約5μを徒布し、焼付け
した厚み0.6mmの電気亜鉛めつき鋼板にナイフコ
ータにて厚み0.2mmになるように塗布し、200℃で
60秒間加熱溶融し、約3倍の発泡倍率の発泡層を
有する塩ビ鋼板を得た。[Example 1] Plastisol prepared by kneading and defoaming with formulation A was coated with approximately 5 μm of acrylic resin adhesive (16A32 manufactured by Sony Chemical Co., Ltd.) in advance and baked into a 0.6 mm thick electric plate. Coat it on a galvanized steel plate using a knife coater to a thickness of 0.2mm, and heat it at 200℃.
By heating and melting for 60 seconds, a PVC steel plate having a foam layer with a foaming ratio of about 3 times was obtained.
さらに本塩ビ鋼板の塩ビ発泡層表層を#240研
磨紙を使用したバツフイングマシン(北村機械(株)
製 KIW20B)にて研磨し起毛塩ビ鋼板を得た。
本塩ビ鋼板はスエード調の風合を有し、ロールフ
オーミング、プレス加工、折り曲げ加工にても起
毛塩ビ層の剥離、しごきは認められず良好な加工
性を有した。 Furthermore, the surface layer of the PVC foam layer of the PVC steel plate was polished using a buffing machine (Kitamura Machinery Co., Ltd.) using #240 abrasive paper.
KIW20B) to obtain a brushed PVC steel plate.
This PVC steel sheet had a suede-like feel and had good workability, with no peeling or ironing of the raised PVC layer observed during roll forming, pressing, and bending.
塩ビ樹脂(ゼオン43A) 100重量部
ジnオクチルフタレート 70 〃
2塩基性亜リン酸鉛 3 〃
アゾジカーボンアミド 3 〃
顔料(TiO2) 20 〃
CaCO3 10 〃
〔実施例 2〕
実施例1と同様の手順にて作成した発泡層を有
する塩ビ鋼板の塩ビ発泡層表層をスプリツテイン
グマシン(北村機械(株)製 KIW―10)を用いて
漉割し表層にセル構造を有する起毛塩ビ鋼板を得
た。本塩ビ鋼板は良好なスエード調風合を有し、
ロールフオーミング、プレス加工を施しても起毛
塩ビ層の剥離、しごきはなく良好な加工性を有し
た。
PVC resin (Zeon 43A) 100 parts by weight di-octyl phthalate 70 〃 Dibasic lead phosphite 3 〃 Azodicarbonamide 3 〃 Pigment (TiO 2 ) 20 〃 CaCO 3 10 〃 [Example 2] Example 1 and The surface layer of the PVC foam layer of a PVC steel plate with a foam layer created using the same procedure was split using a splitting machine (KIW-10 manufactured by Kitamura Kikai Co., Ltd.) to create a brushed PVC steel plate with a cell structure on the surface layer. Obtained. This PVC steel plate has a good suede texture,
Even when roll forming and pressing were performed, there was no peeling or ironing of the raised PVC layer, and it had good workability.
〔実施例 3〕
あらかじめ実施例1と同一のアクリル系樹脂接
着剤を約5μ塗布焼付した厚み0.5mmの冷延鋼板
に配合Bにて混練、脱泡して得られたプラスチゾ
ルを約0.3mmの厚みにナイフコーターで塗布した
後、200℃で60秒加熱、溶融し、約3倍の発泡倍
率の発泡塩ビ層を有する塩ビ鋼板を得た。[Example 3] Approximately 0.3 mm of plastisol obtained by kneading and defoaming with formulation B was applied to a 0.5 mm thick cold rolled steel plate on which approximately 5 μm of the same acrylic resin adhesive as in Example 1 had been applied and baked. After coating with a knife coater, it was heated and melted at 200°C for 60 seconds to obtain a PVC steel plate having a foamed PVC layer with an expansion ratio of about 3 times.
本塩ビ鋼板の発泡塩ビ層表層を実施例2と同様
の方法で漉割した後、常法にしたがつて発泡塩ビ
層表層にグラビア印刷を施した。 After the surface layer of the foamed PVC layer of this PVC steel plate was filtered in the same manner as in Example 2, gravure printing was applied to the surface layer of the foamed PVC layer in accordance with a conventional method.
得られた起毛塩ビ鋼板はスエード調の風合を有
し実施例1と同様の加工を施しても起毛塩ビ層の
剥離しごきはなく良好であつた。 The resulting brushed PVC steel sheet had a suede-like feel and was good, with no peeling of the brushed PVC layer even when processed in the same manner as in Example 1.
塩ビ樹脂(ゼオン12IL) 100重量部
ジウンデシルフタレート 80 〃
アゾジカーボンアミド 3 〃
安定剤(KV―83 Ca―Zn系) 3 〃
顔料(TiO2) 20 〃
〔実施例 4〕
厚み0.2mmの軟質塩ビシート(可塑剤量50重量
部)上に配合Bにて混練脱泡して得られたプラス
チゾルをナイフコーターにて厚み0.5mmにて塗布
し、本シートを0.5mmの冷延鋼板を支持体にして
200℃にて60秒間、加熱、溶融し下層に軟質塩ビ
の無発泡層、上層に発泡層を有する塩ビシートを
得た。つづいて本シートの発泡層表層を実施例2
と同様にスプリツテイングマシンを用いて漉割
し、起毛塩ビ層を有するシートとし、ついで実施
例1と同様の接着剤を焼付け後の厚みが5μにな
るように塗布した電気亜鉛めつき鋼板を220℃に
おいて60秒間加熱焼付を施した直後、前記起毛塩
ビシートをロールにて圧着し、冷却し、起毛塩ビ
鋼板を得た。
PVC resin (Zeon 12IL) 100 parts by weight Diundecyl phthalate 80 〃 Azodicarbonamide 3 〃 Stabilizer (KV-83 Ca-Zn system) 3 〃 Pigment (TiO 2 ) 20 〃 [Example 4] Soft 0.2 mm thick The plastisol obtained by kneading and defoaming with Formulation B was applied onto a PVC sheet (50 parts by weight of plasticizer) using a knife coater to a thickness of 0.5 mm, and this sheet was coated with a 0.5 mm cold rolled steel plate as a support. to
The mixture was heated and melted at 200° C. for 60 seconds to obtain a PVC sheet having a non-foamed layer of soft PVC as a lower layer and a foamed layer as an upper layer. Next, Example 2 shows the foam layer surface layer of this sheet.
Similarly, using a splitting machine, the sheet was split into a sheet having a raised PVC layer, and then an electrogalvanized steel sheet was coated with the same adhesive as in Example 1 so that the thickness after baking was 5 μm. Immediately after baking at 220° C. for 60 seconds, the raised PVC sheet was pressed with a roll and cooled to obtain a raised PVC steel plate.
本起毛塩ビ鋼板はスエード調の風合を有し、ロ
ールフオーミング、プレス加工、折り曲げ加工に
ても起毛塩ビ層の剥離、しごきは認められず良好
な加工性を有した。 This brushed PVC steel sheet had a suede-like feel, and had good workability with no peeling or ironing of the brushed PVC layer observed during roll forming, pressing, and bending.
配合Aよりアゾジカーボンアミドを除いた配合
にて混練、脱泡し得られたプラスチゾルをあらか
じめ実施例1と同様の接着剤を塗布焼付けした電
気亜鉛めつき鋼板に塗布し、200℃において60秒
間、加熱溶融し、塩ビ鋼板を得た。本塩ビ鋼板の
塩ビ層を実施例1と同様に研磨あるいは実施例2
と同様に漉割してもスエード調の風合を有する起
毛塩ビ鋼板は得られなかつた。
The plastisol obtained by kneading and defoaming with the formulation A except for azodicarbonamide was applied to an electrogalvanized steel sheet that had been coated with the same adhesive as in Example 1 and baked, and then heated at 200°C for 60 seconds. , and heated and melted to obtain a PVC steel plate. The PVC layer of this PVC steel plate was polished in the same manner as in Example 1 or in Example 2.
Even after straining in the same manner as above, a brushed PVC steel sheet with a suede-like texture could not be obtained.
第1図は接着剤を介して発泡セル構造の塩ビ系
樹脂層が被覆されている本発明実施例の断面図、
第2図は更に無気泡の塩ビ系樹脂下層を施した他
の本発明実施例断面図である。
1……基材金属板、2……接着剤層、3……無
気泡樹脂層、4……発泡セル樹脂層、5……気
泡。
FIG. 1 is a cross-sectional view of an embodiment of the present invention in which a PVC resin layer with a foam cell structure is coated with an adhesive;
FIG. 2 is a sectional view of another embodiment of the present invention in which a bubble-free PVC resin lower layer is applied. DESCRIPTION OF SYMBOLS 1... Base metal plate, 2... Adhesive layer, 3... Cell-free resin layer, 4... Foamed cell resin layer, 5... Cells.
Claims (1)
接着剤層及び塩化ビニル系樹脂層を有する塩ビ金
属板において、前記塩化ビニル系樹脂層の少なく
とも表層部が気泡を含むセル構造であり、かつそ
の外表面が起毛処理表面である事を特徴とする起
毛塩ビ金属板。 2 前記起毛処理がバツフイングマシンあるいベ
ルトサンダによる研摩処理である特許請求の範囲
第1項記載の起毛塩ビ金属板。 3 前記起毛処理がシート状塩化ビニル系樹脂の
漉割処理である特許請求の範囲第1項記載の起毛
塩ビ金属板。 4 前記金属板が鋼板もしくは各種表面処理鋼板
である特許請求の範囲第1項乃至第3項の内いづ
れか一項に記載の起毛塩ビ金属板。 5 前記起毛処理後の外表面に印刷層乃至トツプ
コート層を有する特許請求の範囲第1項乃至第4
項の内いづれか一項に記載の起毛塩ビ金属板。[Scope of Claims] 1. A PVC metal plate having a metal plate as a base material and having an adhesive layer and a vinyl chloride resin layer on one or both sides thereof, in which at least the surface layer of the vinyl chloride resin layer contains cells containing air bubbles. A brushed PVC metal plate characterized in that the outer surface thereof is a brushed surface. 2. The raised PVC metal plate according to claim 1, wherein the raised treatment is a polishing treatment using a buffing machine or a belt sander. 3. The raised PVC metal plate according to claim 1, wherein the raised treatment is a straining treatment of the sheet-like vinyl chloride resin. 4. The brushed PVC metal plate according to any one of claims 1 to 3, wherein the metal plate is a steel plate or a steel plate with various surface treatments. 5. Claims 1 to 4, which have a printing layer or a top coat layer on the outer surface after the napping treatment.
The brushed PVC metal plate described in any one of the following items.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12234882A JPS5912837A (en) | 1982-07-13 | 1982-07-13 | Napping vinyl chloride metallic plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12234882A JPS5912837A (en) | 1982-07-13 | 1982-07-13 | Napping vinyl chloride metallic plate |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5912837A JPS5912837A (en) | 1984-01-23 |
JPS6156095B2 true JPS6156095B2 (en) | 1986-12-01 |
Family
ID=14833709
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12234882A Granted JPS5912837A (en) | 1982-07-13 | 1982-07-13 | Napping vinyl chloride metallic plate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5912837A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61132332A (en) * | 1984-11-30 | 1986-06-19 | サンスタ−技研株式会社 | Sponge sheet for vacuum molding having raised hair-shaped external appearance |
JPH0754657B2 (en) * | 1988-03-07 | 1995-06-07 | アルプス電気株式会社 | Thin film switch |
-
1982
- 1982-07-13 JP JP12234882A patent/JPS5912837A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS5912837A (en) | 1984-01-23 |
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