JPS6144777Y2 - - Google Patents

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Publication number
JPS6144777Y2
JPS6144777Y2 JP1980036969U JP3696980U JPS6144777Y2 JP S6144777 Y2 JPS6144777 Y2 JP S6144777Y2 JP 1980036969 U JP1980036969 U JP 1980036969U JP 3696980 U JP3696980 U JP 3696980U JP S6144777 Y2 JPS6144777 Y2 JP S6144777Y2
Authority
JP
Japan
Prior art keywords
platen
abrasive belt
belt
workpiece
guide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP1980036969U
Other languages
Japanese (ja)
Other versions
JPS55138050U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP1980036969U priority Critical patent/JPS6144777Y2/ja
Publication of JPS55138050U publication Critical patent/JPS55138050U/ja
Application granted granted Critical
Publication of JPS6144777Y2 publication Critical patent/JPS6144777Y2/ja
Expired legal-status Critical Current

Links

Description

【考案の詳細な説明】 本考案は、ベルト研摩装置に関する。[Detailed explanation of the idea] The present invention relates to a belt polishing device.

従来のベルト研摩装置を、円柱状被加工物の面
取研摩加工を例にして説明する。第1図に示すよ
うに研摩ベルト1は、被加工物Wに対して走行自
在であり、円柱状の被加工物Wは、図示せぬ姿勢
保持手段によつて、その稜部W1を上記研摩ベル
ト1に向けたまま転がすことができるようになつ
ている。この被加工物Wに対し、上記研摩ベルト
1を介してプラテン2が設けられる。このプラテ
ン2は、上記研摩ベルト1と摺接するので、この
摺接による損傷を防ぐために摩擦係数が小さく、
剛性が高い、たとえば鋼板を平滑に仕上げて作ら
れている。
A conventional belt polishing apparatus will be explained using chamfer polishing of a cylindrical workpiece as an example. As shown in FIG. 1, the abrasive belt 1 is movable relative to the workpiece W, and the cylindrical workpiece W is held at its ridge W1 by an unillustrated posture holding means. It is designed so that it can be rolled while facing the abrasive belt 1. A platen 2 is provided to this workpiece W via the abrasive belt 1 . Since this platen 2 comes into sliding contact with the abrasive belt 1, the friction coefficient is small to prevent damage caused by this sliding contact.
It has high rigidity, for example, it is made from a steel plate with a smooth finish.

面取りは、研摩ベルト1を走行させ、被加工物
Wの稜部W1を上記研摩ベルト1に圧接しながら
転動させる。すると、稜部W1は削り取られ、い
わゆる面取りがおこなわれるが、この場合面取り
された部分は、第2図に示すように被加工物Wの
中心軸線に対して一定角度傾斜した環状面W2
なり、端面および外周面間にそれぞれ環状に稜部
W3が形成される。このような面取りにおいて
は、明確な尖つた稜部W3が存在するために、さ
ず第1にこの稜部W3にバリが発生し易い。ま
た、第2に、この稜部のために、被加工物W同士
がぶつかると打こんを生ずる等の不具合があつ
た。また、この尖りを無くすために、プラテン2
を剛性の低い材質で作ることも考えられるが、そ
うすると摩擦力が大きくなつて研摩ベルト1また
はプラテン2自体の摩耗が激しく、ついには研摩
ベルト1との摺接が円滑に行なわれなくなり、面
取りが不可能になる。
For chamfering, the abrasive belt 1 is run and the ridge W1 of the workpiece W is rolled while being pressed against the abrasive belt 1. Then, the ridge W 1 is shaved off and so-called chamfering is performed, but in this case, the chamfered portion is an annular surface W 2 inclined at a certain angle with respect to the central axis of the workpiece W, as shown in FIG. There is an annular ridge between the end face and the outer circumferential face.
W 3 is formed. In such chamfering, since there is a clear sharp edge W 3 , burrs are likely to occur first on this edge W 3 . Secondly, due to this ridge, there were problems such as dents occurring when the workpieces W collided with each other. Also, in order to eliminate this sharpness, the platen 2
It is also possible to make the abrasive belt 1 or platen 2 from a material with low rigidity, but this will increase the frictional force and cause severe wear on the abrasive belt 1 or platen 2 itself, and eventually the sliding contact with the abrasive belt 1 will no longer be achieved, resulting in chamfering. becomes impossible.

上述のように、従来の面取りは、不具合な点が
多く面取り後においてもなお存在するバリ、稜部
W3、打こん等を処理するために多くの費用を要
していた。
As mentioned above, conventional chamfering has many defects such as burrs and ridges that still exist even after chamfering.
W 3 , it took a lot of money to process the stamps, etc.

本考案は、上述の事情に基づいてなされたもの
で、剛性部材からなるプラテンに研摩ベルトを斜
めに横切る方向の帯状溝を形成するとともに、こ
の帯状溝に弾性体を充てんし、その弾性体の表面
を上記溝に隣接するプラテンの表面と同一表面に
形成して、稜部が尖らない研摩加工ができるよう
にしたものである。
The present invention was developed based on the above-mentioned circumstances, and includes forming a band-shaped groove diagonally across the abrasive belt in a platen made of a rigid member, and filling this band-shaped groove with an elastic body. The surface is formed to be the same as the surface of the platen adjacent to the groove, so that polishing can be performed without sharp edges.

以下、本考案を図面を参照し、実施例に基づい
て説明する。
Hereinafter, the present invention will be described based on examples with reference to the drawings.

第3図および第4図に示すように、研摩装置
は、長い帯状のエンドレスでその1面を研削作用
面とする研摩ベルト1を有する。この研摩ベルト
1は、図示せぬ駆動機構の駆動によつて連続的に
一定速度で一定方向に走行し、被加工物Wを研摩
する。上記研摩ベルト1の研削作用面上には、全
体として、平板状長尺形状のガイド10が、研摩
ベルト1をその走行方向に対して、ほぼ45゜の角
度で斜めに横切るごとく設けられている。このガ
イド10は、矩形棒状部材の長側面に45゜の傾斜
面を形成した一対のガイドレール11,11を、
それぞれ傾斜面を図示のように上方に向け、か
つ、一定間隔をあけて、向き合わせて図示せぬ架
台に取付けたものである。また、このガイド10
に対し、研摩ベルト1に沿つて、プラテン12が
設けられる。このプラテン12は、上記ガイド1
0に対してほぼ研摩ベルト1の厚さ寸法の間隔を
あけて設置されたもので、研摩ベルト1は、その
裏面がプラテン12に摺接しながら、上記ガイド
10との間を走行する。上記プラテン12の幅
は、上記研摩ベルト1の幅より広く、その長さは
ガイド10を幅方向の一側から他側に横切らせる
に十分な大きさであり、金属板等の剛性の高い材
料で研摩ベルト1の摺接するがわの表面を平滑に
形成したものである。しかして、このプラテン1
2の研摩ベルト1が摺接するがわの表面には、上
記ガイド10を構成する一対の棒状部材相互間に
間隙から突出する被加工物Wの一部と対向する如
く、かつ同方向つまり研摩ベルト1を斜めに横切
る方向に、一定の幅寸法の傾斜面をもつV形状の
帯状溝13が、上記プラテン12の一側から他側
にわたつて設けられる。この帯状溝13には、第
5図に示すように弾性体14が、接着等によつて
充てんされ、この弾性体14の表面は、上記帯状
溝13に隣接するプラテンの表面と同一平面に形
成されている。なお、この装置には、被加工物W
をガイド10に沿いかつ研摩ベルト1に圧接させ
ながら転動させる。たとえば回転ベルトの如き図
示せぬ圧接動機構が設けられ、被加工物Wは、こ
れとの圧接にともないガイド10によりプラテン
12の一側から他側に研摩ベルト1を横切る方向
に転動するようになつている。
As shown in FIGS. 3 and 4, the polishing device has a long belt-shaped endless polishing belt 1 with one surface serving as a grinding surface. The polishing belt 1 is driven by a drive mechanism (not shown) to continuously run at a constant speed in a constant direction, polishing the workpiece W. On the grinding surface of the abrasive belt 1, a guide 10 having an elongated flat plate shape as a whole is provided so as to diagonally cross the abrasive belt 1 at an angle of approximately 45 degrees with respect to the running direction of the abrasive belt 1. . This guide 10 includes a pair of guide rails 11, 11 each having a 45° inclined surface formed on the long side of a rectangular rod-shaped member.
They are mounted on a pedestal (not shown) facing each other with their inclined surfaces facing upward as shown, and with a constant interval between them. Also, this guide 10
On the other hand, a platen 12 is provided along the polishing belt 1. This platen 12 is connected to the guide 1
The polishing belt 1 runs between the guide 10 and the guide 10 while its back surface slides on the platen 12. The width of the platen 12 is wider than the width of the abrasive belt 1, and its length is large enough to allow the guide 10 to cross from one side to the other in the width direction, and is made of a highly rigid material such as a metal plate. The surface of the side on which the abrasive belt 1 makes sliding contact is formed to be smooth. However, this platen 1
The abrasive belt 1 is placed on the surface of the side where the abrasive belt 1 slides in such a manner that it faces a part of the workpiece W protruding from the gap between the pair of rod-shaped members constituting the guide 10 and in the same direction, that is, the abrasive belt A V-shaped band-shaped groove 13 having an inclined surface with a constant width is provided in a direction diagonally across the platen 1 from one side of the platen 12 to the other side. As shown in FIG. 5, this band-shaped groove 13 is filled with an elastic body 14 by adhesive or the like, and the surface of this elastic body 14 is formed on the same plane as the surface of the platen adjacent to the band-shaped groove 13. has been done. Note that this device has a workpiece W
is rolled along the guide 10 and in pressure contact with the abrasive belt 1. For example, a pressing mechanism (not shown) such as a rotating belt is provided, and the workpiece W is rolled in a direction across the abrasive belt 1 from one side of the platen 12 to the other side by the guide 10 as the workpiece W is pressed against the mechanism. It's getting old.

上述の構成において、研摩ベルト1を走行さ
せ、円柱状被加工物Wをガイド10に沿わせ、上
記図示せぬ圧接転動機構によつて、その稜部W1
を上記研摩ベルトに向けて圧接しつつ転がしてゆ
く。すると、ガイド10の一対のガイドレール1
1,11の隙間からのぞく被加工物Wの稜部W1
は研摩される。かりに、ガイド10および帯状溝
13を研摩ベルト1の走行方向と直角に設けたと
すると、走行中の研摩ベルト1は、走行の方向に
引張られているため引張応力に起因するたわみに
くさが大きくなつて、最もたわみにくくなり、ま
た、これらガイド10、帯状溝13を走行方向に
設けたとすると、同様の理由により最もたわみや
すくなる。しかし、この研摩加工では、ガイド1
0および帯状溝13が研摩ベルト1を斜めに横切
つて設けられているため、研摩ベルト1は、両者
の中間のたわみやすさをもつことになり、このこ
とが上記帯状溝13に充てんされた弾性体14に
よる反撥力増大と相乗して、研摩ベルト1に適度
のたわみやすさをもたせることができるので、被
加工物稜部W1を明確な稜部W3をもたない曲面状
の所望の面取面に形成できる。この様子を拡大し
て示したのが、第6図である。本考案の装置およ
び従来の装置によつて面取研摩加工が行なわれた
実物の環状面W2形状の一例を拡大(実物に対し
て230倍に拡大)して、それぞれ第7図および第
8図に示す。両者を比べてみると、本考案のベル
ト研摩装置によつて研摩ベル加工を行なうと環状
面W2両端部はあたかも稜が存在しないように尖
りが無くなり端面から外周面にかけて連続した滑
らかな曲面になることがよくわかる。しかして、
加工された部材は、その稜が尖らないので、部材
同士を互いに当接させても打こんを生ぜず、流れ
加工を容易に行なうことができるとともに、従来
行なつていたバリ、尖り、打こん等の処置を必要
としなくなつて、研摩作業の生産性を画期的に向
上することができる。また、この研摩加工では、
ガイド10を転動してきた被加工物Wが研摩ベル
ト1に当接する際の被加工物稜部W1による研摩
ベルト1の損傷を緩和できる。すなわち、従来の
ようにプラテン12に弾性体の設けられていない
ものは、尖つた稜部W1と接触するとき逃げがな
いため、研摩ベルトの側端部を傷つけやすいが、
弾性体14があると研摩ベルト1がそこでたわむ
から、損傷を大幅に緩和し、前記した被加工物の
稜部W1を連続した滑らかな曲面に形成する研摩
を、研摩ベルト1に損傷を与えることなく行なう
ことができる。また、プラテン12は、反撥力の
ある弾性体14が設けられたため、たわむのを阻
害しない状態で、研摩ベルト1のたわみを補強で
きる。また、研摩ベルト1に同じ圧接力を与えて
も、弾性体14をプラテン12と同一平面まで充
てんしたものは同一平面まで充てんしない場合と
比べて、上記圧接力が即弾性体の反撥力として得
られ、速かに所要形状の研摩を行なうことができ
る。また、弾性体14が、プラテン12と同一平
面まで充てんされているため、研摩ベルト1の張
りがゆるんだような場合にも、たわみ部の形状が
変らないから、一定の形状で品質良く研摩するこ
とができる。また、プラテン12が剛性部材で作
られており、かつ弾性体14の表面が帯状溝13
に隣接するプラテン12の表面から突出しないた
め、研摩ベルト1との摺接の円滑さがあまり損な
われないから、双方に摺接による損傷を生じな
い。更にまた、研摩加工が研摩ベルト1が横切つ
て行なわれるから、研摩ベルト1は無駄なく使用
される。本考案は、以上詳述したように、極めて
実用的な多くの効果を奏するものである。
In the above-described configuration, the abrasive belt 1 is run, the cylindrical workpiece W is placed along the guide 10, and the ridge portion W 1 is moved by the pressure contact rolling mechanism (not shown).
is rolled toward the abrasive belt while being pressed against it. Then, the pair of guide rails 1 of the guide 10
Ridge part W 1 of workpiece W peeking through gaps 1 and 11
is polished. On the other hand, if the guide 10 and the band-shaped groove 13 are provided at right angles to the running direction of the abrasive belt 1, the abrasive belt 1 while running is being pulled in the direction of running, and therefore becomes more difficult to bend due to tensile stress. If these guides 10 and band-shaped grooves 13 are provided in the running direction, then for the same reason, it will be the easiest to bend. However, in this polishing process, guide 1
Since the belt-like grooves 13 and 13 are provided diagonally across the abrasive belt 1, the abrasive belt 1 has a flexibility that is between the two, and this means that the belt-like grooves 13 are filled with Combined with the increase in repulsive force by the elastic body 14, the abrasive belt 1 can be made to have appropriate flexibility, so that the workpiece edge W1 can be shaped into a desired curved surface without a clear edge W3 . Can be formed on a chamfered surface. FIG. 6 shows an enlarged view of this situation. An example of the actual annular surface W2 shape that has been chamfered and polished using the device of the present invention and the conventional device is enlarged (230 times larger than the actual object) and shown in Figures 7 and 8, respectively. As shown in the figure. Comparing the two, when the belt polishing device of the present invention performs the polishing process, both ends of the annular surface W2 become sharp, as if there were no ridges, and form a continuous smooth curved surface from the end surface to the outer circumferential surface. I can clearly see what will happen. However,
The processed parts do not have sharp edges, so even if the parts are brought into contact with each other, there will be no dents, making flow machining easy, and eliminating burrs, sharp edges, and dents that were conventionally done. This eliminates the need for such measures, and the productivity of polishing work can be dramatically improved. In addition, in this polishing process,
Damage to the abrasive belt 1 caused by the ridge W 1 of the workpiece when the workpiece W rolling on the guide 10 comes into contact with the abrasive belt 1 can be alleviated. In other words, when the platen 12 is not provided with an elastic body as in the past, there is no escape when it comes into contact with the sharp ridge W1 , so the side edges of the polishing belt are likely to be damaged.
The presence of the elastic body 14 causes the abrasive belt 1 to bend, which greatly reduces damage and prevents damage to the abrasive belt 1 during the polishing process that forms the ridge W 1 of the workpiece into a continuous, smooth curved surface. You can do it without any trouble. Further, since the platen 12 is provided with the elastic body 14 having a repulsive force, the deflection of the polishing belt 1 can be reinforced without inhibiting the deflection. Furthermore, even if the same pressing force is applied to the abrasive belt 1, when the elastic body 14 is filled to the same plane as the platen 12, the above pressing force is obtained as a repulsive force of the instantly elastic body, compared to when the elastic body 14 is not filled to the same plane. It is possible to quickly polish the desired shape. In addition, since the elastic body 14 is filled to the same plane as the platen 12, even if the tension of the polishing belt 1 becomes loose, the shape of the bent portion does not change, so that high-quality polishing can be achieved with a constant shape. be able to. Further, the platen 12 is made of a rigid member, and the surface of the elastic body 14 is formed by the strip groove 13.
Since it does not protrude from the surface of the platen 12 adjacent to the abrasive belt 1, the smoothness of sliding contact with the polishing belt 1 is not significantly impaired, so that no damage is caused to both sides due to the sliding contact. Furthermore, since the polishing process is carried out across the polishing belt 1, the polishing belt 1 can be used without waste. As detailed above, the present invention has many extremely practical effects.

【図面の簡単な説明】[Brief explanation of drawings]

第1図および第2図は従来のベルト研摩装置を
示し、第1図は斜視図、第2図はその被加工物の
一部拡大図、第3図ないし第8図は本考案の実施
例のベルト研摩装置を示し、第3図は平面図、第
4図はその−矢印方向に見た断面図、第5図
および第6図はそれぞれその要部拡大図、第7図
および第8図は面取りを行なつた環状面形状を示
す線図である。 1……研摩ベルト、10……ガイド、12……
プラテン、13……帯状溝、14……弾性体、W
……被加工物、W1,W3……稜部、W2……面取
面。
1 and 2 show a conventional belt polishing device, FIG. 1 is a perspective view, FIG. 2 is a partially enlarged view of the workpiece, and FIGS. 3 to 8 are examples of the present invention. 3 is a plan view, FIG. 4 is a sectional view of the belt polishing device as seen in the direction of the - arrow, FIGS. 5 and 6 are enlarged views of the main parts thereof, and FIGS. 7 and 8, respectively. 1 is a diagram showing a chamfered annular surface shape; FIG. 1...Abrasive belt, 10...Guide, 12...
Platen, 13... Band-shaped groove, 14... Elastic body, W
... Workpiece, W 1 , W 3 ... Edge, W 2 ... Chamfered surface.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 駆動機構の駆動により一定方向に走行し被加工
物を研摩する研摩ベルトと、上記研摩ベルトの研
削作用面裏面がわに上記研摩ベルトと対向して設
置される剛性部材からなるプラテンと、底部が上
記研摩ベルトを介して上記プラテンに対向し且つ
上記プラテンの一側から他側に上記研摩ベルトを
斜めに横切る方向に上記被加工物の一部を上記研
摩ベルト側に突出させて案内するガイドとを具備
し、上記プラテンには上記研摩ベルトを介して上
記ガイドの底部から突出している被加工物に対向
する帯状溝が上記プラテンの一側から他側にわた
つて上記ガイドによる上記被加工物の案内方向に
設けられこの帯状溝には弾性体が充てんされその
弾性体の表面は上記帯状溝に隣接するプラテンの
表面と同一平面をなしていることを特徴とするベ
ルト研摩装置。
An abrasive belt that travels in a fixed direction and polishes a workpiece by the drive of a drive mechanism, a platen made of a rigid member installed opposite the abrasive belt on the back side of the abrasive surface of the abrasive belt, and a platen with a bottom portion. a guide that faces the platen via the abrasive belt and guides a part of the workpiece by protruding toward the abrasive belt in a direction diagonally across the abrasive belt from one side of the platen to the other side; The platen is provided with a band-shaped groove protruding from the bottom of the guide through the abrasive belt and facing the workpiece, extending from one side of the platen to the other side to prevent the workpiece from being moved by the guide. A belt polishing device characterized in that the band-shaped groove provided in the guiding direction is filled with an elastic body, and the surface of the elastic body is flush with the surface of the platen adjacent to the band-shaped groove.
JP1980036969U 1980-03-22 1980-03-22 Expired JPS6144777Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1980036969U JPS6144777Y2 (en) 1980-03-22 1980-03-22

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1980036969U JPS6144777Y2 (en) 1980-03-22 1980-03-22

Publications (2)

Publication Number Publication Date
JPS55138050U JPS55138050U (en) 1980-10-01
JPS6144777Y2 true JPS6144777Y2 (en) 1986-12-16

Family

ID=28899150

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1980036969U Expired JPS6144777Y2 (en) 1980-03-22 1980-03-22

Country Status (1)

Country Link
JP (1) JPS6144777Y2 (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5128595B2 (en) * 1973-05-22 1976-08-20

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5128595U (en) * 1974-08-23 1976-03-01

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5128595B2 (en) * 1973-05-22 1976-08-20

Also Published As

Publication number Publication date
JPS55138050U (en) 1980-10-01

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