JPS61232041A - Deflashing device for casting core - Google Patents

Deflashing device for casting core

Info

Publication number
JPS61232041A
JPS61232041A JP7511385A JP7511385A JPS61232041A JP S61232041 A JPS61232041 A JP S61232041A JP 7511385 A JP7511385 A JP 7511385A JP 7511385 A JP7511385 A JP 7511385A JP S61232041 A JPS61232041 A JP S61232041A
Authority
JP
Japan
Prior art keywords
core
cores
members
elastic body
band
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7511385A
Other languages
Japanese (ja)
Other versions
JPS6359781B2 (en
Inventor
Shigemitsu Nakabayashi
中林 繁光
Masaki Sakakibara
榊原 将樹
Takeshi Imura
井村 武
Hiromitsu Suganuma
菅沼 広光
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Original Assignee
Honda Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Priority to JP7511385A priority Critical patent/JPS61232041A/en
Publication of JPS61232041A publication Critical patent/JPS61232041A/en
Publication of JPS6359781B2 publication Critical patent/JPS6359781B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/18Finishing

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)

Abstract

PURPOSE:To reduce a deflashing operation and to make possible the efficient removal without damaging cores by moving upward and downward flash removing members relative to the cores and providing belt-like elastic materials which contact under pressure with the cores along the surface shape thereof to the removing members. CONSTITUTION:The cores, of which two pieces each are paired, are set to attaching bases 4, 4 of a deflashing device 1 and are clamped 5, 5. A cylinder unit 9 is driven to lower the 1st and 2nd removing members 15, 16 and a cylinder unit 23 is driven to rise the 3rd removing member 24. The belt-like elastic materials 18, 22, 26 of the removing members 15, 16, 24 are easily deformed along the surface shape of the cores and the members 15, 16, 24 move upward and downward in the state of maintaining the press contact with the core 6 surfaces. The flashes 6a on the surface of the cores 6 are uniformly removed by moving upward and downward the above-mentioned members by, for example, about two reciprocations.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は複数の分割型を用いて造形した中子表面に形成
されるバリを除去する装置に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to an apparatus for removing burrs formed on the surface of a core formed using a plurality of split molds.

(#安の彷諾) シェル中子等の鋳造用中子を造形する方法として、複数
の分割型を用いる方法がある。
(#Yasu no Himano) As a method of shaping a casting core such as a shell core, there is a method of using a plurality of split molds.

斯かる分割型を用いて中子を造形する場合、型合せ面の
隙間に中子砂が入り込み、このため造形後の中子表面に
フィン状のバリが形成されてしまう、そして、このよう
なバリが形成されたままの中子を用いて鋳造すると鋳造
欠陥の原因となるため除去しなければならない。
When molding a core using such a split mold, core sand gets into the gap between the mold mating surfaces, resulting in fin-shaped burrs being formed on the core surface after molding. Casting using a core with burrs still formed causes casting defects, so they must be removed.

そこで、従来にあってはグライダ−或いはピアノ線等を
用いた手作業によって除去しているが、時間と手間がか
かり中子を傷つけることもあり。
Conventionally, the core has been removed manually using a glider or piano wire, but this takes time and effort and may damage the core.

更には除去残しが生じる場合もある。Furthermore, there may be some residue left after removal.

このため、実公昭59−35321号に開示される如き
バリ除去装置も提案されている。
For this reason, a burr removing device as disclosed in Japanese Utility Model Publication No. 59-35321 has also been proposed.

このバリ除去装置は合板にコイルバネを取付け、合板を
上下動せしめることでコイルバネを中子の、中空孔内で
往復動させ、中空孔表面のバリを除去するようにしたも
のである。
This burr removal device has a coil spring attached to the plywood, and by moving the plywood up and down, the coil spring is reciprocated within the hollow hole of the core, thereby removing burrs on the surface of the hollow hole.

(発明が解決しようとする問題点) しかしながら上記したバリ除去装置による場合は、中空
孔等の円形孔内のバリしか除去することができず、他の
表面に形成されたバリを除去するにはやはり手作業によ
らざるをえない、またコイルバネを用いた場合には中子
の損傷が発生し易い。
(Problem to be Solved by the Invention) However, the above-mentioned burr removal device can only remove burrs in circular holes such as hollow holes, and cannot remove burrs formed on other surfaces. It still has to be done manually, and if a coil spring is used, the core is likely to be damaged.

(問題点を解決するための手段) 上記問題点を解決するため本発明に係るバリ除去装置は
、造形された中子に対し、除去部材を相対的に昇降可能
とし、この除去部材を支持板とこの支持板に取付けられ
る帯状弾性体とで構成し、この帯状弾性体の全体形状を
中子の概略表面形状とした。
(Means for Solving the Problems) In order to solve the above problems, the burr removal device according to the present invention allows a removal member to be raised and lowered relative to the shaped core, and the removal member is moved up and down from a support plate. and a band-shaped elastic body attached to this support plate, and the overall shape of this band-shaped elastic body was made to be the approximate surface shape of the core.

(作用) 除去部材の帯状弾性体を中子表面に当接させた状態で除
去部材を中子に対して相対的に昇降動せしめる。すると
帯状弾性体は中子表面に隙間なく当接した状態で中子表
面を摺動し、中子表面のバリは万遍なく弾性部材によっ
て除去される。
(Function) The removing member is moved up and down relative to the core with the band-shaped elastic body of the removing member in contact with the surface of the core. Then, the band-shaped elastic body slides on the core surface while being in contact with the core surface without any gaps, and the burrs on the core surface are evenly removed by the elastic member.

(実施例) 以下に本発明の実施例を添付図面に基づいて説明する。(Example) Embodiments of the present invention will be described below based on the accompanying drawings.

第1図は本発明に係るバリ除去装置の全体図であり、バ
リ除去装置(1)は床(2)上に固定された基板(3)
上に左右一対の取付は台(4)、(4)を設け、これら
取付は台(4)にクランプ(5)を介して造形された中
子(6)をセットするようにしている。
FIG. 1 is an overall view of the burr removal device according to the present invention, in which the burr removal device (1) is attached to a substrate (3) fixed on a floor (2).
A pair of left and right mounting stands (4), (4) are provided on the top, and a shaped core (6) is set on the stands (4) via a clamp (5).

また、前記基板(3)の四隅部にはガイドロッド(7)
・・・を立設し、このガイドロッド(7)・・・の上端
部間に固定板(8)を取付け、この固定板(8)の中央
に下方に向ってロッド(8a)が突出動するシリンダユ
ニット(9)を固着している。そして、前記ロッド(9
a)の下端には前記ガイドロッ・ド(7)・・・が挿通
する可動板(10)を固着している。而して、シリンダ
ユニット(8)が作動することで可動板(10)がガイ
ドロッド(7)に沿って昇降動をなす。
Additionally, guide rods (7) are provided at the four corners of the board (3).
... is erected, a fixing plate (8) is installed between the upper ends of the guide rod (7)..., and the rod (8a) protrudes downward from the center of the fixing plate (8). The cylinder unit (9) is fixed. Then, the rod (9
A movable plate (10) through which the guide rods (7) are inserted is fixed to the lower end of a). As the cylinder unit (8) operates, the movable plate (10) moves up and down along the guide rod (7).

可動板(10)の下面には取付部材(11)を介して板
体(12)を固着し、この板体(12)の下面からは下
方に向って第1のロッド(13)及び第2のロッド(1
4)を垂下し、第1のロッド(13)下端には中子(8
)の上部外表面に形成されたバリ(6a)を除去する第
1の除去部材(15)を、第2のロッド(10には中子
(6)の内表面に形成されたバリ(8a)を除去する第
2の除去部材(1B)をそれぞれ取付けている。
A plate (12) is fixed to the lower surface of the movable plate (10) via a mounting member (11), and a first rod (13) and a second rod are attached downward from the lower surface of the plate (12). rod (1
4) hangs down, and a core (8) is attached to the lower end of the first rod (13).
) is used to remove the burr (8a) formed on the inner surface of the core (6). A second removal member (1B) is attached to each.

ここで、第1の除去部材(15)は下方から見た図であ
る第2図に示す如く、アルミ板などからなる支持板(1
7)と、ウレタンゴム等からなる。帯状弾性体(18)
とからなり、支持板(17)には除去部材(15)が下
降した際に中子(8)と干渉しないための開口(18)
が形成されており、この開口(19)は中子(8)の上
部形状に略々倣った形状をなし、その周面には前記帯状
弾性体(18)が挟持されている。この帯状弾性体(1
8)は第4図に示す如く、中子(8)の表面に向って開
口する切込み(20)・・・が長さ方向に等間隔(例え
ば51■程度)で厚み方向に一定深さく例えば6層璽程
度)で多数形成されている。
Here, the first removal member (15) is a support plate (1) made of an aluminum plate or the like, as shown in FIG.
7) and urethane rubber. Band-shaped elastic body (18)
The support plate (17) has an opening (18) to prevent interference with the core (8) when the removal member (15) descends.
The opening (19) has a shape that roughly follows the shape of the upper part of the core (8), and the band-shaped elastic body (18) is held on the circumferential surface of the opening (19). This band-shaped elastic body (1
8), as shown in FIG. 4, the notches (20) opening toward the surface of the core (8) are arranged at regular intervals in the length direction (for example, about 51 cm) and at a constant depth in the thickness direction, for example. It is formed in large numbers with about 6 layers of seals).

尚、帯状弾性体(18)の開口(19)からの内方への
突出寸法は、除去部材(15)が下降した際に中子表面
に弾性体(18)がち接する寸法とする。
The inward protrusion of the band-shaped elastic body (18) from the opening (19) is such that the elastic body (18) comes into close contact with the surface of the core when the removal member (15) is lowered.

また、第2の除去部材(16)は平面図である第3図に
示す如く、第2のロッド(14)に支持される支持板(
21)とこの支持板(21)の周囲に挟持される帯状弾
性体(22)からなり、支持板(21)及び帯状弾性体
(22)は前記同様の材質からなり、支持板(20)の
形状は中子(8)の内表面形状よりも小さくされ、帯状
弾性体(22)には中子表面に向って開口する切込みが
形成され、更に支持板(21)からの突出寸法は帯状弾
性体(22)が中子(8)の内表面に当接する寸法とす
る。
Further, as shown in FIG. 3 which is a plan view, the second removal member (16) is attached to a support plate (
21) and a band-shaped elastic body (22) sandwiched around the support plate (21), the support plate (21) and the band-shaped elastic body (22) are made of the same materials as described above, and the support plate (20) is The shape is smaller than the inner surface shape of the core (8), a notch opening toward the core surface is formed in the band-shaped elastic body (22), and the protrusion dimension from the support plate (21) is smaller than that of the elastic band-shaped body (22). The size is such that the body (22) comes into contact with the inner surface of the core (8).

一方、前記基板(3)の中央にはシリンダ二二ッ) (
23)を固設し、このシリンダ二二ツ) (23)の上
方へ突出動をなすロッド(23a)上端には左右の中子
(8)、(8)間に臨む第3の除去部材(20を取付け
ている。この際除去部材(20も前記第1及び第2の除
去部材(15)、(1B)と同様の支持板(25)及び
帯状弾性体(2B)からなる。
On the other hand, in the center of the substrate (3) is a cylinder (22) (
23) is fixedly installed, and at the upper end of the rod (23a) which projects upwardly, there is a third removal member (22) (23) facing between the left and right cores (8), (8). At this time, the removal member (20 also consists of a support plate (25) and a band-shaped elastic body (2B) similar to the first and second removal members (15) and (1B).

以上の如き構成からなるバリ除去装置(1)の作用を具
体的数値を挙げて説明する。
The operation of the burr removing device (1) having the above-mentioned configuration will be explained using specific numerical values.

先ず1分割型を用いて抗折強度38〜43kg/C■2
.平均粒度95〜100メツシュのレジンコ−テッドサ
ンドを使用し、ブロー圧力28〜30kg/cm2.金
型温度330℃、焼成時間40秒の条件下で中子を造形
し、この中子を2個対として、バリ除去装置(1)の取
付は台(4)、(4)にセットし、クランプ(5)、(
5)で固定する。
First, using a one-piece mold, the bending strength was 38 to 43 kg/C■2
.. Using resin-coated sand with an average particle size of 95-100 mesh, blowing pressure 28-30 kg/cm2. A core was formed under the conditions of a mold temperature of 330°C and a firing time of 40 seconds, and the cores were set as a pair on stands (4) and (4) for mounting the burr removal device (1). Clamp (5), (
Fix with 5).

次いで、シリンダユニット(8)を駆動し、第1及び第
2の除去部材(15)、(1B)を降下せしめるととも
に、シリンダユニット(23)を駆動して第3の除去部
材(20を上昇せしめる。すると、第1.第2及び第3
の除去部材(15) 、(1B) 、(24)の帯状弾
性体(18) 、(22) 、(2B)の寸法は中子表
面よりもim−程度中子側に食い込む寸法となっており
、且つ弾性体には切込みを形成しているため弾性体は中
子表面形状に倣って容易に変形し、中子(B)表面に弾
性体(18)、(22)、(2B)が圧接した状態で除
去部材(15) 、 (18)、(24)は昇降動をな
す、そして、この昇降動を例えば2往復程度行うことで
、中子(8)表面のバリ(8a)は万遍なく除去される
Next, the cylinder unit (8) is driven to lower the first and second removal members (15), (1B), and the cylinder unit (23) is driven to raise the third removal member (20). .Then, the first, second and third
The dimensions of the strip-shaped elastic bodies (18), (22), and (2B) of the removal members (15), (1B), and (24) are such that they dig into the core side by about im- from the core surface. , and because the elastic body has notches, it easily deforms to follow the shape of the core surface, and the elastic bodies (18), (22), and (2B) are pressed against the surface of the core (B). In this state, the removal members (15), (18), and (24) move up and down, and by performing this up and down movement, for example, twice, the burrs (8a) on the surface of the core (8) are removed evenly. removed without any problem.

尚、実施例にあっては中子を固定し、除去部材を昇降動
せしめるようにしたが、除去部材を固定し、中子を昇降
動させてもよい、また昇降手段はシリンダユニットに限
らない。
In the embodiment, the core is fixed and the removal member is moved up and down, but the removal member may be fixed and the core moved up and down, and the elevating means is not limited to the cylinder unit. .

(発明の効果) 以上に説明した如く本発明によれば、中子に対し除去部
材を相対的に昇降動せしめるとともに、除去部材に中子
表面形状に倣って圧接する帯状弾性体を設けたので、例
えば従来1回のバリ除去作業に120秒程程度ていたの
が10秒程度まで短縮することができ、且つ中子全表面
を同時にバリ除去できるため効率的であり、除去残しが
生じることがなく、更に弾性体によって除去するため、
中子が損傷するおそれもない、また、帯状弾性体に切込
みを設ければ、中子表面と弾性体との接触が密になるの
で、バリ除去効果は更に向上する等多くの効果を発揮す
る。
(Effects of the Invention) As explained above, according to the present invention, the removing member is moved up and down relative to the core, and the strip-shaped elastic body is provided in pressure contact with the removing member following the surface shape of the core. For example, it takes about 120 seconds to remove burrs once in the past, but it can be shortened to about 10 seconds, and it is efficient because the entire surface of the core can be removed at the same time, and there is no need to leave anything unremoved. In addition, since it is removed by an elastic body,
There is no risk of damage to the core, and by making cuts in the band-shaped elastic body, the contact between the core surface and the elastic body becomes closer, so the burr removal effect is further improved, and many other effects are achieved. .

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明に係るバリ除去装置の全体図、第2図は
第1の除去部材を下方から見た図、第3図は第2の除去
部材の平面図、第4図は除去部材の一部拡大図である。 尚、図面中(1)はバリ除去装置、(0は中子取付は台
、(8)は中子、(8a)はバリ、(7)はガイドロッ
ド、(9)、(23)はシリンダユニット、(15) 
。 (IQ)、(24)は除去部材、(17) 、(21)
 、(25)は支持板、(18)、(22)、(213
)は帯状弾性体、(20)は切込みである。
Fig. 1 is an overall view of the burr removing device according to the present invention, Fig. 2 is a view of the first removing member seen from below, Fig. 3 is a plan view of the second removing member, and Fig. 4 is the removing member. It is a partially enlarged view. In the drawing, (1) is the burr removal device, (0 is the core mounting stand, (8) is the core, (8a) is the burr, (7) is the guide rod, (9) and (23) are the cylinders. unit, (15)
. (IQ), (24) are removal members, (17), (21)
, (25) are support plates, (18), (22), (213
) is a band-shaped elastic body, and (20) is a notch.

Claims (2)

【特許請求の範囲】[Claims] (1)造形された中子表面のバリを除去する装置におい
て、この除去装置は中子に対し相対的に昇降動をなす除
去部材を有し、この除去部材は支持板とこの支持板に取
付けらえる帯状弾性体とからなり、この帯状弾性体は全
体形状が中子の表面形状に略々倣った形状をしているこ
とを特徴とする鋳造用中子のバリ除去装置。
(1) A device for removing burrs from the surface of a shaped core, this removing device has a removing member that moves up and down relative to the core, and this removing member is attached to a support plate and the support plate. 1. A device for removing burrs from a casting core, characterized in that the elastic band has a shape that substantially follows the surface shape of the core.
(2)前記帯状弾性体には中子表面に向って開口する厚
さ方向の切込みが多数形成されていることを特徴とする
特許請求の範囲第1項記載の鋳造用中子のバリ除去装置
(2) The device for removing burrs from a casting core according to claim 1, characterized in that the band-shaped elastic body is formed with a large number of notches in the thickness direction that open toward the core surface. .
JP7511385A 1985-04-09 1985-04-09 Deflashing device for casting core Granted JPS61232041A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7511385A JPS61232041A (en) 1985-04-09 1985-04-09 Deflashing device for casting core

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7511385A JPS61232041A (en) 1985-04-09 1985-04-09 Deflashing device for casting core

Publications (2)

Publication Number Publication Date
JPS61232041A true JPS61232041A (en) 1986-10-16
JPS6359781B2 JPS6359781B2 (en) 1988-11-21

Family

ID=13566795

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7511385A Granted JPS61232041A (en) 1985-04-09 1985-04-09 Deflashing device for casting core

Country Status (1)

Country Link
JP (1) JPS61232041A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5343929A (en) * 1990-01-30 1994-09-06 Adolf Hottinger Maschinenbau Gmbh Apparatus for deburring foundry cores and similar workpieces
CN109954840A (en) * 2017-12-22 2019-07-02 丰田自动车株式会社 The burr minimizing technology of sand core for casting

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03105713U (en) * 1990-02-17 1991-11-01

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5517626U (en) * 1978-07-14 1980-02-04
JPS56100249U (en) * 1979-12-28 1981-08-07

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51112401A (en) * 1975-02-28 1976-10-04 Dowa Mining Co Method of reetreating purified ore of complicated sulfide

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5517626U (en) * 1978-07-14 1980-02-04
JPS56100249U (en) * 1979-12-28 1981-08-07

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5343929A (en) * 1990-01-30 1994-09-06 Adolf Hottinger Maschinenbau Gmbh Apparatus for deburring foundry cores and similar workpieces
CN109954840A (en) * 2017-12-22 2019-07-02 丰田自动车株式会社 The burr minimizing technology of sand core for casting
CN109954840B (en) * 2017-12-22 2020-09-25 丰田自动车株式会社 Method for removing burrs of casting sand core

Also Published As

Publication number Publication date
JPS6359781B2 (en) 1988-11-21

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