JPS61150628A - Ring core for rotary electric machine - Google Patents

Ring core for rotary electric machine

Info

Publication number
JPS61150628A
JPS61150628A JP27170684A JP27170684A JPS61150628A JP S61150628 A JPS61150628 A JP S61150628A JP 27170684 A JP27170684 A JP 27170684A JP 27170684 A JP27170684 A JP 27170684A JP S61150628 A JPS61150628 A JP S61150628A
Authority
JP
Japan
Prior art keywords
annular
molded body
magnetic powder
molding substance
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP27170684A
Other languages
Japanese (ja)
Inventor
Hiromichi Horie
宏道 堀江
Hisami Ochiai
落合 久美
Itsuo Arima
有馬 逸男
Mikiro Morita
森田 幹郎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Toshiba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp filed Critical Toshiba Corp
Priority to JP27170684A priority Critical patent/JPS61150628A/en
Priority to US06/781,886 priority patent/US4719377A/en
Priority to EP85306976A priority patent/EP0180330B1/en
Priority to DE8585306976T priority patent/DE3574311D1/en
Publication of JPS61150628A publication Critical patent/JPS61150628A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K19/00Synchronous motors or generators
    • H02K19/02Synchronous motors
    • H02K19/04Synchronous motors for single-phase current
    • H02K19/08Motors having windings on the stator and a smooth rotor without windings of material with large hysteresis, e.g. hysteresis motors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/02Details of the magnetic circuit characterised by the magnetic material
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Soft Magnetic Materials (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

PURPOSE:To reduce sot ripple loss and eddy current loss, by forming a ring core with the compression molding substance of mixture with metallic magnetic powder and electrical insulating resin. CONSTITUTION:Metallic magnetic powder is sufficiently mixed with electrical insulating resin in the desirable mixing ratio. After that, a metallic mold is filled up with the mixture, which is compression-molded to form ring molding substance 1 and sheet molding substance 5. The ring molding substance 1 has slot sections 4 and tooth sections 3. The width of the sheet molding substance 5 is arranged to be fitted on the upper sections 6 of the slot sections 4. After windings 2 are set through the slot sections 4 of the ring molding substance 1, the sheet molding substance 5 is fitted on the upper sections 6 of the slots of the ring molding substance 1 and the ring core for a rotary electric machine can be obtained.

Description

【発明の詳細な説明】 〔発明の技術分野〕 本発明は回転する軸方向に磁気的および構造的な空隙を
有する、いわゆるアキシャルエアギャップモータに使用
する環状鉄心に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Technical Field of the Invention] The present invention relates to an annular core used in a so-called axial air gap motor, which has a magnetic and structural gap in the direction of a rotating axis.

〔発明の技術的背景とその問題点〕[Technical background of the invention and its problems]

従来のアキシャルギャップモータ(以下AAGモータと
いう)の半閉スロットをもつ電機子は、第6図に示すよ
うに環状鉄心1に電機子巻線2を巻付けた構造をなして
いる。前記の電機子に用いる環状鉄心1け、ティース部
3が断面路T字形に形成され、この間のスロット部4F
i上側の開口部が狭くなった半閉スロットに形成され、
スロットリップル損を低減するようになっている。
An armature with a semi-closed slot of a conventional axial gap motor (hereinafter referred to as an AAG motor) has a structure in which an armature winding 2 is wound around an annular iron core 1, as shown in FIG. One annular iron core used in the armature, the teeth part 3 are formed in a T-shaped cross section, and the slot part 4F between them is formed.
i The upper opening is formed into a narrowed semi-closed slot,
It is designed to reduce slot ripple loss.

この環状鉄心1越、第7図に示すようにスロット部4の
形状を間隔をおいて打ち抜いた電磁鋼板を巻き重ねて製
造していた。
This annular core 1 was manufactured by winding electromagnetic steel sheets punched out with slot portions 4 at intervals as shown in FIG. 7.

しかしながら電磁鋼板を巻き重ねた環状鉄心1は、商用
周波数より=高い可聴周波数の交流で駆動される高速の
AAGモータや、轡用周i数より高い可聴周波数成分を
もつパルス幅制御(以下PWM制御という)等による可
変電圧可変周波数電源(以下VVVF電源)等によって
駆動される可変速のAAGモータに使用した場合、電磁
鋼板の磁歪振動による可聴周波数の騒音が非常に大きい
という問題があった。
However, the annular iron core 1, which is made by winding electromagnetic steel sheets in layers, can be used with a high-speed AAG motor driven by alternating current with an audible frequency higher than the commercial frequency, or with pulse width control (hereinafter referred to as PWM control) having an audible frequency component higher than the frequency i of the bicycle. When used in a variable speed AAG motor driven by a variable voltage variable frequency power source (hereinafter referred to as VVVF power source), etc., there is a problem in that the noise at audible frequencies due to magnetostrictive vibration of the electromagnetic steel sheet is extremely large.

〔発明の目的〕[Purpose of the invention]

本発明はかかる点に鑑みなされたもので、騒音が小さく
、シかもスロットリップル損や高周波での渦電流損失を
低く抑えたモータの電機子用環状鉄心を提供することを
目的とするものでらる。
The present invention has been made in view of the above, and an object of the present invention is to provide a ring core for an armature of a motor, which has low noise, low throttle ripple loss, and low eddy current loss at high frequencies. Ru.

〔発明の概要〕[Summary of the invention]

本発明は金属磁性粉末と電気絶縁性の樹脂を主成分とす
る混合物の圧縮成形体からなりスロット部分およびティ
ース部分を有する環状成形体と、前記環状成形体のスロ
ット部分の上部に嵌合する板状成形体と、前記環状成形
体のスロット部に設けた巻線とからなり、全閉スロット
を形成した回転電機用環状鉄心である。
The present invention provides an annular molded body made of a compression molded mixture of a mixture whose main components are a metal magnetic powder and an electrically insulating resin, and has a slot portion and a tooth portion, and a plate that fits into the upper part of the slot portion of the annular molded body. The present invention is an annular iron core for a rotating electric machine, which includes a shaped molded body and a winding provided in a slot portion of the annular molded body, and has a fully closed slot.

本発明を図を用いてさらに詳しく説明する。第1図は本
発明の回転電機用環状鉄心を示す斜視図でらる。混合物
の圧縮成形体からなりスロット部分4とティース部分3
を有する環状成形体1のスロット部分4の上部に嵌合す
る板状成形体5を接合し全閉スロットをもつ回転電機用
環状鉄心を構成したもので、巻線2はスロット部分上部
に板状成形体5を接合する以前にスロット部分に施しで
ある。
The present invention will be explained in more detail using figures. FIG. 1 is a perspective view showing an annular core for a rotating electrical machine according to the present invention. Consisting of a compression molded product of a mixture, a slot portion 4 and a teeth portion 3
A plate-shaped molded body 5 that fits into the upper part of the slot part 4 of an annular molded body 1 having a This is applied to the slot portion before joining the molded body 5.

本発明に用いる金属磁性粉末としては、例えば純鉄の紛
、Fe−38iで代表されるFe−8i合金粉、Fe 
−AJ合金粉、Fe−8i−A1合金粉、Fe −Ni
合金粉、Fe −Co合金粉などを砧けることができ、
これらは各々単独でまたは適宜、組合せた粉末でも良い
Examples of the metal magnetic powder used in the present invention include pure iron powder, Fe-8i alloy powder represented by Fe-38i, and Fe-8i alloy powder represented by Fe-38i.
-AJ alloy powder, Fe-8i-A1 alloy powder, Fe -Ni
Can handle alloy powder, Fe-Co alloy powder, etc.
These powders may be used alone or in an appropriate combination.

また本発明に使用される電気絶縁性の樹脂としては、上
記鉄粉または鉄合金磁性粉の表面を被覆して粉末相互間
を電気絶縁状態にし、て鉄心全体の交流磁化に対する渦
電流損が大きくならないように充分な電気抵抗値を付与
せしめると同時に、これら粉末を結着するバインダーと
しても機能するものである。このような樹脂としては、
例えばエポキン樹脂、ポリアミド樹脂、ポリイミド樹脂
、ポリエステル樹脂など各種の樹脂が挙られ、これらは
単独にまたは適宜組合せて使用しても良い。
In addition, the electrically insulating resin used in the present invention coats the surface of the above-mentioned iron powder or iron alloy magnetic powder to electrically insulate the powders from each other, so that the eddy current loss due to AC magnetization of the entire iron core is large. It imparts a sufficient electrical resistance value to prevent this from occurring, and at the same time functions as a binder to bind these powders together. As such resin,
Examples include various resins such as Epoquine resin, polyamide resin, polyimide resin, and polyester resin, and these may be used alone or in appropriate combinations.

なお、この樹脂中には、予め無機化合物粉末を加えてお
くと、圧縮成形工程を経て、鉄心になったときの透磁率
、磁束密度が向上する。したがって本発明の中で記載し
ている樹脂とは、樹脂のみの場合だけでなく、樹脂中に
無機化合物粉末を加えたものも含む。この無機化合物粉
末は電気絶縁性の粉末で、たとえば、Aノ!03 、8
i02 、0a00Bガラスパウダー、マイカパウダー
などが挙げられこれらを適宜混合したものでも良い。
Note that if an inorganic compound powder is added to this resin in advance, the magnetic permeability and magnetic flux density will be improved when the iron core is formed through the compression molding process. Therefore, the resin described in the present invention includes not only a resin alone but also a resin in which an inorganic compound powder is added. This inorganic compound powder is an electrically insulating powder, such as Ano! 03, 8
i02, 0a00B glass powder, mica powder, etc., and an appropriate mixture of these may also be used.

また金属磁性粉末と樹脂の混合比は、金属磁性粉末が相
互に絶縁され、また一体に結合されるため、樹脂が体積
比で1.5−1以上あることが望ましい。一方樹脂の混
合比が多くなると、鉄心としての磁束密度、透磁率が低
下してくる。そのため、スロット部分とティース部分を
持つ環状成形体においては、金属磁性粉が体積比で60
%以上あることが望ましい。さらに、板状成形体のは、
いわゆる磁性楔となるため、環状成形体の透磁率より低
い透磁率値をとることが望ましい。したがって板状成形
体中の金属磁性粉末の体積比は環状成形体中の体積比よ
りも小さい方が、本発明の効果をよシ発揮し易く、一般
に磁性楔としての比透磁率は50(SI単位で約62.
5 μH/m)  以下が望まれているため、その場合
の板状成形体中の金属磁性粉末は体積比で70−以下が
望ましい。他方、\金属磁性粉末が体積比で10%未満
になると磁性楔としての必要特性も満足できなくなる。
Further, the mixing ratio of the metal magnetic powder and the resin is preferably 1.5-1 or more by volume since the metal magnetic powders are mutually insulated and bonded together. On the other hand, as the mixing ratio of resin increases, the magnetic flux density and magnetic permeability of the iron core decrease. Therefore, in the annular molded body having slot portions and teeth portions, the volume ratio of metal magnetic powder is 60%.
% or more is desirable. Furthermore, the plate-shaped molded body is
Since it becomes a so-called magnetic wedge, it is desirable that the magnetic permeability value is lower than the magnetic permeability of the annular molded body. Therefore, the effect of the present invention is more easily exhibited when the volume ratio of the metal magnetic powder in the plate-shaped compact is smaller than that in the annular compact, and in general, the relative magnetic permeability as a magnetic wedge is 50 (SI Approximately 62.
5 .mu.H/m) or less, and therefore, the volume ratio of the metal magnetic powder in the plate-shaped compact in that case is preferably 70 or less. On the other hand, if the volume ratio of the metal magnetic powder is less than 10%, the properties required for a magnetic wedge cannot be satisfied.

したがって板状成形体中の金属磁性粉量は体積比で70
%以下、10チ以上が最も望ましい。
Therefore, the amount of metal magnetic powder in the plate-shaped compact is 70% by volume.
% or less and 10 cm or more is most desirable.

次に本発明の環状鉄心を製造する方法について説明する
Next, a method for manufacturing the annular core of the present invention will be explained.

先ず金属磁性粉末と電気絶縁性の樹脂を、前記の環状成
形体と板状成形体それぞれに望ましい混合比で十分に混
合する。次にこの混合物を金型に充填して工業的に容易
な1000 MPa以下の圧力で圧縮成形する工程を経
て、第2図に斜視的に示すような環状成形体lと、第3
図に斜視的に示すような、板状成形体を作成する。この
第2図の環状成形体1は、スロット部分4とティース部
分3を有し、第3図の板状成形体の幅は、第2図のスロ
ット部分4の上部に嵌合する幅となっている。この環状
成形体のスロット部分を通して巻線を施した後、板状成
形体を環状成形体のスロット上部に嵌め、接合すること
によって、ta1図に示すような回転電機用環状鉄心が
得られる。
First, a metal magnetic powder and an electrically insulating resin are sufficiently mixed at a desired mixing ratio for each of the annular molded body and the plate-shaped molded body. Next, this mixture is filled into a mold and compression-molded at an industrially easy pressure of 1000 MPa or less, resulting in an annular molded body l as shown in perspective in FIG.
A plate-shaped molded body as shown in perspective in the figure is created. The annular molded body 1 in FIG. 2 has a slot portion 4 and a tooth portion 3, and the width of the plate-shaped molded body in FIG. 3 is such that it fits into the upper part of the slot portion 4 in FIG. ing. After winding is performed through the slot portion of this annular molded body, the plate-shaped molded body is fitted into the slot upper part of the annular molded body and joined, thereby obtaining a circular iron core for a rotating electric machine as shown in Fig. ta1.

なお、第2図、第3図に示したそれぞれの成形体は、接
合前或は接合後に必要に応じて300°C以下の温度で
熱処理を行い樹脂の硬化等の処理を行なっても良い。ま
た、環状成形体と板状成形体の接合は、接着剤を用いる
方法の他に、成形体中の樹脂に熱可塑性樹脂を用い、環
状成形体のス党ット部に板状成形体を嵌めた後、熱処理
を施すことによって接合面に存在する樹脂が接着剤とし
て働き、接合することも可能でらる〇 また、環状成形体としては第2図の形状だけでなく例え
ば第4因vc環状成形体の部分斜視図を示し、た如く構
成してもよい。この成形体では、ティース部3の上部に
段6を設け、板状成形体が丁度ティース部の段6に嵌ま
った形で、スロット部2を閉じる構造となっている。こ
のティース部分、スロット部分と板状成形体の構成の部
分側面図を第5図に示す。第5図で環状成形体lは、そ
のティース部3゛に段6をもち、その段の部分に板状成
形体5が嵌まって接合され、スロット部分4を閉じた回
転電機用環状鉄心となっている。
Note that each of the molded bodies shown in FIGS. 2 and 3 may be heat treated at a temperature of 300° C. or lower to harden the resin, etc., as necessary before or after bonding. In addition to the method of joining the annular molded body and the plate-shaped molded body, in addition to the method of using adhesive, thermoplastic resin is used as the resin in the molded body, and the plate-shaped molded body is attached to the slit part of the annular molded body. After fitting, by applying heat treatment, the resin present on the joint surface acts as an adhesive, and it is possible to join.In addition, as an annular molded product, not only the shape shown in Figure 2 but also the shape of 1 shows a partial perspective view of an annular molded body, which may be constructed as such. This molded body has a structure in which a step 6 is provided on the upper part of the teeth portion 3, and the slot portion 2 is closed with the plate-shaped molded object just fitting into the step 6 of the teeth portion. A partial side view of the configuration of the teeth portion, slot portion, and plate-shaped molded body is shown in FIG. In FIG. 5, the annular molded body 1 has a step 6 on its teeth 3', and a plate-like molded object 5 is fitted and joined to the step, and the slot portion 4 is closed. It has become.

〔発明の効果〕〔Effect of the invention〕

以上説明した如く、本発明に係る環状鉄心によれば、可
聴周波数の周波数成分をもつ交流で駆動されるAAGモ
ータ、なかでも商用周波数より高い周波数で駆動される
高速AAGモータや、商用周波数より高い可聴周波数成
分をもりPWM制−等のVVVF電源によって駆動され
る可変速のAAGモータに使用される場合、更にはパル
ス駆動のア。
As explained above, the annular iron core according to the present invention can be used for AAG motors driven by alternating current having frequency components of audible frequencies, especially high-speed AAG motors driven at frequencies higher than commercial frequencies, and When used in a variable speed AAG motor driven by a VVVF power supply such as a PWM control with an audible frequency component, a pulse drive motor may be used.

キシャルエアギャップのステップモータの電機子に使用
した場合、従来の電磁鋼板の鉄心に比べ騒音を大幅に低
下させることができる。更に本発明によれば、通常1回
の圧縮成形では得られない全閉スロットの電機子が容易
に成形できるため巻線の固定が容易でらる上ス四ットリ
ップル損も小さくすることができる。また本発明の環状
鉄心は、金属磁性粉末と電気絶縁性樹脂との混合物の圧
縮成形体でろるので、板厚がO,=3〜0.5mの電磁
鋼板より高周波での渦電流損失も少な(、PWM制御等
に対する損失の面でも有利でらるなど顕著な効果を有す
るものでらる。
When used in the armature of a axial air gap step motor, noise can be significantly reduced compared to conventional magnetic steel cores. Furthermore, according to the present invention, it is possible to easily form an armature with a fully closed slot, which cannot normally be obtained by one compression molding process, so that it is possible to easily fix the windings and to reduce ripple loss in the upper quadruple. In addition, since the annular core of the present invention is made of a compression molded product of a mixture of metal magnetic powder and electrically insulating resin, the eddy current loss at high frequencies is lower than that of an electromagnetic steel sheet with a thickness of O, = 3 to 0.5 m. (It has remarkable effects such as being advantageous in terms of loss for PWM control etc.).

〔発明の実施例〕[Embodiments of the invention]

実施例1 平均粒径120μmの純鉄粉と、半硬化エポキシ樹脂粉
末を体積比で98:2に混合した混合物を金型に充填し
、600MPaの圧力で圧縮成形を行い、第2図に示す
現状の環状成形体を作成した。一方平均粒径120μm
の純鉄粉と半硬化エポキシ樹脂粉末を体積比で40:6
0 vc混合した混合物を、環状成形体とは別の金型に
充填し、500MPaの圧力で圧縮成形し、第3図に示
す形状の板状成形体を作成した。次いで、これら2種類
の成形体に200°01時間の熱処理を施して、半硬化
エポキシ樹脂の硬化処理を行なった。
Example 1 A mixture of pure iron powder with an average particle size of 120 μm and semi-hardened epoxy resin powder mixed at a volume ratio of 98:2 was filled into a mold, and compression molding was performed at a pressure of 600 MPa, as shown in Figure 2. The current annular molded body was created. On the other hand, the average particle size is 120μm
pure iron powder and semi-hardened epoxy resin powder in a volume ratio of 40:6
The 0 vc mixture was filled into a mold separate from the annular molded body, and compression molded at a pressure of 500 MPa to produce a plate-shaped molded body having the shape shown in FIG. Next, these two types of molded bodies were heat-treated at 200°C for 1 hour to cure the semi-cured epoxy resin.

熱処理の後、第2図に示した形状の環状成形体1のスロ
ット部分2vcIIkIIを施し、次いで第3図に示し
た形状の板状成形体を1!2図の環状成形体のスロット
部分上部において、ティース部分3にエポキシ系接着剤
で接着し、巻線を固定すると同時に全閉スロットを形成
し、回転電機用環状鉄心を得た。
After the heat treatment, the slot portion 2vcIIkII of the annular molded body 1 having the shape shown in FIG. 2 is applied, and then the plate-shaped molded product having the shape shown in FIG. , was adhered to the teeth portion 3 with epoxy adhesive to fix the winding and at the same time form a fully closed slot to obtain an annular core for a rotating electric machine.

次に、この回転電機用環状鉄心を電機子として用い半硬
質磁石製の回転子と組み合わせて、4極で2160Or
、p、m、時zoowo定格出力の得うレルアキシャル
エアギャップ型のヒステリシスシンクロナスモータを組
立てた。これを実施例1とする。
Next, this annular iron core for a rotating electrical machine was used as an armature and combined with a rotor made of semi-hard magnets to form a 4-pole 2160 Or
A parallel axial air gap type hysteresis synchronous motor that provides a rated output of , p, m, and hours was assembled. This is referred to as Example 1.

また比較のため、第7図に示すような、厚み0.351
1jlの電磁鋼板を巻回して作成した環状鉄心を用い、
第6図に示すような電機子を作成して、実施例1と同一
定格仕様のアキシャルエアギャップ型ヒステリンスシン
クロナスモータヲ組立てた。
For comparison, as shown in Figure 7, the thickness is 0.351.
Using an annular core made by winding 1jl of electromagnetic steel plate,
An armature as shown in FIG. 6 was prepared, and an axial air gap type hysteresis synchronous motor having the same rating specifications as in Example 1 was assembled.

これを比較例1とする。なお、回転子も実施例1と同一
仕様である。
This is referred to as Comparative Example 1. Note that the rotor also has the same specifications as in the first embodiment.

これら実施例1と、比較例1のモータを定格回転数、定
格出力で運転した結果、電機子の可聴周波数帯における
騒音は、実施例1の方が比較例1よりも約6db低下し
ていることが確認できた。
As a result of operating the motors of Example 1 and Comparative Example 1 at the rated rotation speed and rated output, the noise in the audible frequency band of the armature was approximately 6 db lower in Example 1 than in Comparative Example 1. This was confirmed.

なおこの運転にはPWM制御のvvvi;” z源を用
いた。
Note that a PWM-controlled vvvi;''z source was used for this operation.

実施例2 平均粒径70μmのFe −1%8i合金粉を金属磁性
粉として用い、樹脂としては、平均粒径2μmの8i0
1微粉末が樹脂全体積中に体積比で25%混合しである
半硬化エポキシ樹脂粉末を用いた。この金属磁性粉と樹
脂が体積比で95=5および65:35  の混合物を
作り、95:lsの混合物で@2図に示した形状の環状
成形体を作り、他方50:50’の混合物で第3図に示
した。形状の板状成形体を作成し、た。それぞれの成形
圧力はいずれも700MPaでらる。これら2種類の形
状の成形体に200’01時間の熱処理を施゛した後′
、実施例1と同様な手順で1巻線と環状および板状成形
体の接合を行い、電機子巻線を有゛する回転電機用環状
鉄心とした。これを電機子として、実施例1と同一仕様
のヒスラリメスシンクロナスモータを組立てた。これを
実施例2とする。
Example 2 Fe-1%8i alloy powder with an average particle size of 70 μm was used as the metal magnetic powder, and 8i0 with an average particle size of 2 μm was used as the resin.
A semi-hardened epoxy resin powder was used in which 25% by volume of the fine powder was mixed in the total volume of the resin. Mixtures of this metal magnetic powder and resin with a volume ratio of 95=5 and 65:35 are made, and a mixture of 95:ls makes an annular molded body having the shape shown in Figure 2, while a mixture of 50:50' It is shown in Figure 3. A plate-shaped molded body of the shape was created. The molding pressure for each is 700 MPa. After applying heat treatment to these two types of shaped bodies for 200'01 hours'
The first winding and the annular and plate-shaped molded bodies were joined in the same manner as in Example 1 to obtain a circular iron core for a rotating electric machine having an armature winding. Using this as an armature, a Hisralime female synchronous motor with the same specifications as in Example 1 was assembled. This is referred to as Example 2.

実施例2のモータを定格回転数、定格出力で運転した結
果、電機子の可聴周波数における騒音は比較例1のそれ
よりも約7db低下することが確認できた。
As a result of operating the motor of Example 2 at the rated rotation speed and rated output, it was confirmed that the noise at the audible frequency of the armature was lower than that of Comparative Example 1 by about 7 db.

実施例3 平均粒径150μmの純鉄粉とボリアノド樹脂を体積比
で88:12 K混合し、これを金型で700MPaの
圧力“で圧縮成形し、て第4図に示す形状の環状成形体
とした。一方、板状成形体は1、平均粒径56μmのF
e −3To Si合金粉とポリアミド樹脂を体積比で
65 : 35に混合したものを4’00MPaで圧縮
成形して作成し、た。
Example 3 Pure iron powder with an average particle size of 150 μm and borianod resin were mixed at a volume ratio of 88:12 K, and this was compression molded in a mold at a pressure of 700 MPa to form an annular molded body having the shape shown in Fig. 4. On the other hand, the plate-shaped molded body was made of F with an average particle size of 56 μm.
It was prepared by compression molding a mixture of e-3To Si alloy powder and polyamide resin at a volume ratio of 65:35 at 4'00 MPa.

次いで環状成形体に電機子用巻線を施した後、板状成形
体を第4図に示した環状成形体のティース部の段に嵌め
、熱処理を施し、て一体に接合し、第5図に部分側面図
を示す回転電機用環状鉄心を得た。なお第5図では電機
子巻線は省略しである。
Next, after winding for an armature is applied to the annular molded body, the plate-shaped molded body is fitted into the steps of the teeth part of the annular molded body shown in FIG. 4, heat-treated, and joined together. An annular core for a rotating electrical machine, whose partial side view is shown in Figure 2, was obtained. Note that the armature winding is omitted in FIG.

この環状鉄心を電機子として、実施例1と同一仕様のヒ
ステリシスシンクロナ、スモータを組立てた。
Using this annular core as an armature, a hysteresis synchronizer and motor having the same specifications as in Example 1 were assembled.

これを実施例3とする。This is referred to as Example 3.

実施例3のモータを定・略同転数、定格出力で運転した
結果、可聴周波数における電機子騒音は比較例1のそれ
よりも約6db低下することが確認でき”た。
As a result of operating the motor of Example 3 at a constant/substantially constant rotation speed and rated output, it was confirmed that the armature noise at an audible frequency was approximately 6 db lower than that of Comparative Example 1.

【図面の簡単な説明】[Brief explanation of drawings]

III図は本発明に係る回転電機□用環状鉄心によるA
AGモータの電機子の暑視3図、第2図は本発明に用い
る環状成形体の斜視図、□第3図は本発明に用いる板状
成形体の斜視図、第4図は本発明に用いる還状酸形体の
部分斜視図、第5図は第4図の部分側面図、第6図及び
第7図は従来の環状鉄心を示す斜視図。 l・・・環状成形体    2・・巻線3・・ティース
部分   4・・・スロット部分5・・・板状成形体 代理人 弁理士 則 近 憲 佑 (ほか1名)第  
1 図
Figure III shows A using the annular iron core for rotating electric machine
Figure 3 is a hot view of the armature of an AG motor, Figure 2 is a perspective view of an annular molded body used in the present invention, □ Figure 3 is a perspective view of a plate-shaped molded body used in the present invention, and Figure 4 is a perspective view of a plate-shaped molded body used in the present invention. FIG. 5 is a partial side view of FIG. 4, and FIGS. 6 and 7 are perspective views of a conventional annular core. l...Annular molded body 2...Winding 3...Teeth part 4...Slot part 5...Plat-shaped molded body Agent Patent attorney Noriyuki Chika (and 1 other person) No.
1 figure

Claims (1)

【特許請求の範囲】 1)金属磁性粉末と電気絶縁性の樹脂を主成分とする混
合物の圧縮成形体からなりスロット部分およびテイース
部分を有する環状成形体と、前記環状成形体のスロット
部分の上部に嵌合する板状成形体と、前記環状成形体の
スロット部に設けた巻線とからなり全閉スロットを形成
したことを特徴とする回転電機用環状鉄心。 2)環状成形体中の金属磁性粉末の体積比よりも、板状
成形体中の金属磁性粉末の体積比を小さくしたことを特
徴とする特許請求の範囲第1項記載の回転電機用環状鉄
心。 3)板状成形体中の金属磁性粉末が体積比で成形体中の
70%以下10%以上であることを特徴とする特許請求
の範囲第1項又は第2項記載の回転電機用環状鉄心。
[Scope of Claims] 1) An annular molded body made of a compression molded mixture of a mixture whose main components are a metal magnetic powder and an electrically insulating resin and has a slot portion and a teeth portion, and an upper part of the slot portion of the annular molded body. 1. An annular iron core for a rotating electric machine, comprising a plate-shaped molded body that fits into the annular molded body, and a winding provided in a slot portion of the annular molded body, forming a fully closed slot. 2) An annular iron core for a rotating electrical machine according to claim 1, characterized in that the volume ratio of the metal magnetic powder in the plate-shaped compact is smaller than the volume ratio of the metal magnetic powder in the annular compact. . 3) An annular iron core for a rotating electric machine according to claim 1 or 2, wherein the metal magnetic powder in the plate-shaped compact is 70% or less and 10% or more of the compact by volume. .
JP27170684A 1984-09-29 1984-12-25 Ring core for rotary electric machine Pending JPS61150628A (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP27170684A JPS61150628A (en) 1984-12-25 1984-12-25 Ring core for rotary electric machine
US06/781,886 US4719377A (en) 1984-09-29 1985-09-30 Armature annular core
EP85306976A EP0180330B1 (en) 1984-09-29 1985-09-30 Armature annular core
DE8585306976T DE3574311D1 (en) 1984-09-29 1985-09-30 Armature annular core

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP27170684A JPS61150628A (en) 1984-12-25 1984-12-25 Ring core for rotary electric machine

Publications (1)

Publication Number Publication Date
JPS61150628A true JPS61150628A (en) 1986-07-09

Family

ID=17503706

Family Applications (1)

Application Number Title Priority Date Filing Date
JP27170684A Pending JPS61150628A (en) 1984-09-29 1984-12-25 Ring core for rotary electric machine

Country Status (1)

Country Link
JP (1) JPS61150628A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03203536A (en) * 1989-09-22 1991-09-05 General Motors Corp <Gm> Stator assembly for ac current generator
WO1999008363A1 (en) * 1997-08-06 1999-02-18 Shurflo Pump Manufacturing Co. Dynamo electric machines and stators for use in same
US6034465A (en) * 1997-08-06 2000-03-07 Shurfle Pump Manufacturing Co. Pump driven by brushless motor
JP2006230176A (en) * 2005-02-14 2006-08-31 Dahlia Technology Corp Structure of motor
JP2007060747A (en) * 2005-08-22 2007-03-08 Sumitomo Electric Ind Ltd Superconducting motor and vehicle equipped with that motor

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03203536A (en) * 1989-09-22 1991-09-05 General Motors Corp <Gm> Stator assembly for ac current generator
WO1999008363A1 (en) * 1997-08-06 1999-02-18 Shurflo Pump Manufacturing Co. Dynamo electric machines and stators for use in same
US6034465A (en) * 1997-08-06 2000-03-07 Shurfle Pump Manufacturing Co. Pump driven by brushless motor
US6132186A (en) * 1997-08-06 2000-10-17 Shurflo Pump Manufacturing Co. Impeller pump driven by a dynamo electric machine having a stator comprised of a mass of metal particles
US6347929B1 (en) 1997-08-06 2002-02-19 David J. Cooper Dynamo electric machines and stators for use in same
US6776590B2 (en) 1997-08-06 2004-08-17 Shurflo Pump Manufacturing Company, Inc. Dynamo electric machines and stators for use in same
JP2006230176A (en) * 2005-02-14 2006-08-31 Dahlia Technology Corp Structure of motor
JP2007060747A (en) * 2005-08-22 2007-03-08 Sumitomo Electric Ind Ltd Superconducting motor and vehicle equipped with that motor

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