JPS6113975B2 - - Google Patents

Info

Publication number
JPS6113975B2
JPS6113975B2 JP57128596A JP12859682A JPS6113975B2 JP S6113975 B2 JPS6113975 B2 JP S6113975B2 JP 57128596 A JP57128596 A JP 57128596A JP 12859682 A JP12859682 A JP 12859682A JP S6113975 B2 JPS6113975 B2 JP S6113975B2
Authority
JP
Japan
Prior art keywords
wood
synthetic resin
thermoplastic synthetic
pellets
sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP57128596A
Other languages
Japanese (ja)
Other versions
JPS5919143A (en
Inventor
Shuichi Moriizumi
Hisatsugu Tomioka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lonseal Corp
Original Assignee
Lonseal Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lonseal Corp filed Critical Lonseal Corp
Priority to JP57128596A priority Critical patent/JPS5919143A/en
Publication of JPS5919143A publication Critical patent/JPS5919143A/en
Publication of JPS6113975B2 publication Critical patent/JPS6113975B2/ja
Granted legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0005Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface
    • D06N7/0039Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface characterised by the physical or chemical aspects of the layers
    • D06N7/0052Compounding ingredients, e.g. rigid elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/0057Producing floor coverings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005Body finishings
    • B29L2031/3017Floor coverings

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Laminated Bodies (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Description

【発明の詳細な説明】 本発明は鉋屑などの薄片状木片を利用した内装
材の製造方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing interior materials using flaky wood pieces such as planer shavings.

木粉や鉋屑、その他の切削屑など木材工業より
排出する木質廃棄物は全木材量の10〜15%に相当
する膨大な量である。したがつてこの木質廃棄物
の利用は古くから研究されて来ておりすでに、フ
エノール板、チツプボード、硬質繊維板、炭状固
形燃料などの例がある。
The wood industry generates a huge amount of wood waste, such as wood powder, planer shavings, and other cutting waste, equivalent to 10 to 15% of the total amount of wood. Therefore, the use of this wood waste has been studied for a long time, and there are already examples such as phenol boards, chipboards, hard fiberboards, and charcoal solid fuels.

本発明はこの木質廃棄物、特に鉋屑やチツプ状
削片の如き薄片状木片を壁装材や床仕上材をはじ
めとする任意の内装材の表面装飾形成材として利
用する新規な方法であつて、鉋屑などの薄片状木
片に対し、熱可塑性合成樹脂ペレツト及び熱可塑
性合成樹脂ペーストを混合・撹拌する工程を第1
工程とし、該ペーストの粘着力を利用して該ペレ
ツトを薄片状木片に万遍なく付着せしめた混合物
を得る工程を第2工程とし、該混和物を押出機に
供給して厚手の押出シートを得る工程を第3工程
とし、この厚手シートを適宜厚さにスライスして
薄手の表面シートを得る工程を第4工程とし、更
にこの表面シートを適宜の裏打材で裏打ちする工
程を第5工程とする諸工程より成る薄片状木片を
利用した内装材の製造方法であり、その実施の一
例を図面について説明すると薄片状木片1は鉋屑
やチツプ状削片など木材工業より排出される木質
切削片で概ね1〜4cm2の寸法のものが適している
ものであり、この範囲のものは一般的なもので、
特に分級する必要はないが、もし緻密性の表面模
様が要求される場合には、鉋屑等を粗い粉砕機に
かけて粗粉砕し、粉状のものを除去したものを便
用すると良い。この薄片状木片1の材質即ち木材
の種類は特に選択する必要はないが木理の詰んで
いるものの方が得られた内装材の表面模様がすぐ
れているが、これらは押出条件で変化するのであ
まり重要な要因ではない。
The present invention is a novel method for utilizing this wood waste, particularly flaky wood chips such as planing shavings and chips, as a surface decoration forming material for any interior material including wall covering materials and floor finishing materials. The first step is to mix and stir thermoplastic synthetic resin pellets and thermoplastic synthetic resin paste into flaky wood pieces such as planer shavings.
The second step is to obtain a mixture in which the pellets are evenly adhered to the flaky wood using the adhesive strength of the paste, and the mixture is fed to an extruder to form a thick extruded sheet. The third step is the step of obtaining the thick sheet, the fourth step is the step of slicing this thick sheet to an appropriate thickness to obtain a thin top sheet, and the fifth step is the step of lining this top sheet with an appropriate backing material. This is a manufacturing method for interior materials using flaky wood, which consists of various steps, and an example of its implementation will be explained with reference to a drawing. Approximately 1 to 4 cm 2 in size is suitable, and items in this range are common.
It is not necessary to classify the material in particular, but if a dense surface pattern is required, it is best to coarsely grind the planer shavings etc. using a coarse grinder and remove the powder before using. The material of this flaky wood piece 1, that is, the type of wood, does not need to be particularly selected, but the closer the grain is, the better the surface pattern of the resulting interior material will be, but these will change depending on the extrusion conditions. It's not a very important factor.

熱可塑性合成樹脂ペレツト2は塩化ビニル樹脂
及び塩化ビニルを主体とする共重合体、EVAな
どのエチレン系共重合体、アクリル酸エステル系
樹脂、熱可塑性ポリウレタン樹脂などの熱可塑性
合成樹脂であり、これらの単独もしくは混合物を
用いる。薄片状木片1の模様効果を高めるには、
これらのペレツト2は無色透明か半透明のもの、
あるいは着色透明のものが適している。透明ペレ
ツトを用いた場合、表面シートAの中に位置する
本片1が全て透視することが出来るので深みのあ
る模様効果が得られる。他方不透明な着色ペレツ
トを用いた場合には、木片1の輪郭が明確に浮び
出て象眼状の装飾効果が得られる。
The thermoplastic synthetic resin pellets 2 are thermoplastic synthetic resins such as vinyl chloride resin, copolymers mainly composed of vinyl chloride, ethylene copolymers such as EVA, acrylic ester resins, and thermoplastic polyurethane resins. Use alone or in combination. To enhance the pattern effect of the flaky wood piece 1,
These pellets 2 are colorless and transparent or translucent,
Alternatively, a colored and transparent one is suitable. When transparent pellets are used, all of the book pieces 1 located in the topsheet A can be seen through, resulting in a deep pattern effect. On the other hand, when opaque colored pellets are used, the outline of the wood piece 1 stands out clearly and an inlaid decorative effect is obtained.

薄片状木片1と合成樹脂ペレツト2との均一な
混合は、両者の物理的形状及び性質が著しく異な
るために不可能である。両者を単純に混合すると
ペレツト2は混合槽の底部に移動し、薄片状木片
1は上部に移動してきて分離した状態となる。し
たがつて本発明の方法の場合、この両者の分離を
防止し、均一な混合状態を得るための手段として
塩化ビニル樹脂などのペーストを用いる。塩化ビ
ニル樹脂ペーストは非常に粘稠な液状物で、薄片
状木片1とペレツト2との一時的な糊剤としての
作用を示し、押出機で加熱混練されるとペレツト
2を構成する合成樹脂の中に混合されるもので、
この種のバインダーとして極めてすぐれた適性を
もつている。木片1へのペーストの添加はペレツ
ト2の添加に先立つて行うと良い。最適な方法と
しては木片1を撹拌しながらペーストを噴霧又は
噴射して木片1にペーストを万遍なく塗布させ、
次いでペレツト2を添加して全体を撹拌して木片
−ペレツト混和物を得る。
Uniform mixing of the wood flakes 1 and the synthetic resin pellets 2 is impossible because their physical shapes and properties are significantly different. When the two are simply mixed, the pellets 2 move to the bottom of the mixing tank, and the flaky wood pieces 1 move to the top and become separated. Therefore, in the method of the present invention, a paste such as vinyl chloride resin is used as a means for preventing separation of the two and obtaining a uniform mixed state. The vinyl chloride resin paste is a very viscous liquid substance that acts as a temporary glue between the wood flakes 1 and the pellets 2, and when heated and kneaded in an extruder, the synthetic resin that makes up the pellets 2 It is mixed in
It has excellent suitability as this type of binder. It is preferable to add the paste to the wood chips 1 before adding the pellets 2. The best method is to spray or spray the paste while stirring the wood piece 1 to evenly apply the paste to the wood piece 1.
Next, pellet 2 is added and the whole is stirred to obtain a wood chip-pellet mixture.

各材料の添加量は重量部表示でペレツト100部
に対し、木片を40部前後とし、ペースト量は10〜
20部が適している。ペーストは塩化ビニル樹脂
100部に対し、DOPなどの可塑剤を50部程度添加
した配合のものを使用する。この配合比率は模様
によつて任意に設定されるべきである。得られた
混合物は手で握ると全体にしつとりとまとまり、
暫く塊り状を維持するが、やがて崩壊する程度の
まとまり具合いが最も良い。この様にして得られ
た木片−ペレツト混和物は押出機のホツパーに投
入されると自重で押出機スクリユー部に押込まれ
るが、スクリユー式ホツパーに投入されると自重
で押出機のスクリユー部に押込まれるが、スクリ
ユー式ホツパーの方が適している。これらの工程
で木片−ペレツト混和物が分離したり目詰りを起
すことはない。
The amount of each material added is approximately 40 parts of wood chips per 100 parts of pellets, and the amount of paste is 10 to 100 parts by weight.
20 copies is suitable. Paste is vinyl chloride resin
Use a formulation in which approximately 50 parts of a plasticizer such as DOP is added to 100 parts. This mixing ratio should be arbitrarily set depending on the pattern. When you squeeze the resulting mixture with your hands, it will come together in a sticky consistency.
The best consistency is one that maintains its clump-like shape for a while, but eventually collapses. When the wood chip-pellet mixture obtained in this way is put into the hopper of an extruder, it is pushed into the screw part of the extruder by its own weight, but when it is put into the screw type hopper, it is pushed into the screw part of the extruder by its own weight. Although it is pushed in, a screw-type hopper is more suitable. These steps do not cause separation or clogging of the wood chip-pellet mixture.

押出機はベント式が適している。これは木片1
中に含まれる水分が押出時の加熱によつて蒸気化
し、ガス噴出を伴うからである。しかし乍らベン
ト式のみに限定されるべきではなく、非ント式で
もガス化水分の気泡が均一に分散されたものは、
かえつて装飾効果をもたらす場合もある。押出機
におけるブレーカープレートは除いておくことが
肝要であろう。
A vent type extruder is suitable. This is wood piece 1
This is because the moisture contained therein is vaporized by heating during extrusion, resulting in gas ejection. However, it should not be limited to only the vent type; even non-vent type types, in which gasified moisture bubbles are uniformly dispersed,
In some cases, it may even have a decorative effect. It may be important to exclude the breaker plate in the extruder.

押出機における押出シートの押出厚さは概ね5
〜10mm厚さを目処に行い、これは余り厚いとシー
ト中に巨大な泡が入つたり、木片1に偏りが生じ
たりするし、逆に薄すぎるとTダイで目詰りを起
したり、木片1が細分化されて装飾効果を低下す
ることになる。したがつて押出し時の押出シート
の厚さは、これらの諸条件を勘案して決定される
べきである。押出しシートの巾は任意に決定され
るべきであるが、概ね内装材の通常巾例えば90cm
〜1m位が適している。
The extrusion thickness of the extruded sheet in the extruder is approximately 5
Aim for a thickness of ~10mm; if it's too thick, huge bubbles will form in the sheet or the wood pieces 1 will be uneven, while if it's too thin, the T-die will become clogged. The wood piece 1 will be fragmented and its decorative effect will be reduced. Therefore, the thickness of the extruded sheet during extrusion should be determined by taking these conditions into consideration. The width of the extruded sheet should be determined arbitrarily, but it is generally the same as the normal width of the interior material, for example 90 cm.
~1m is suitable.

この様な押出しシートはその侭の状態でも敷物
やテーブルトツプなどに使用できるが、薄片状木
片1の質感と模様効果を高めるには、この厚手の
押出しシートを厚さ方向にスライスして表面シー
トAとし、他の色相を有する裏打材Bを任意の方
法、手段によつて裏打ち積層して使用することが
最も適している。また同時にこの押出しシートは
上下両面は比較的凹凸が激しいので、この凹凸面
をスライスにより除去して平滑な面とすることも
実用上有効な手段である。
Such extruded sheets can be used for rugs, table tops, etc. even in their raw state, but in order to enhance the texture and pattern effect of the wood flakes 1, this thick extruded sheet is sliced in the thickness direction and used as a top sheet. It is most suitable to use A and a backing material B having a different hue by laminating the backing material B by any method or means. At the same time, since this extruded sheet has relatively severe unevenness on both the upper and lower surfaces, it is a practically effective means to remove the uneven surfaces by slicing to create a smooth surface.

表面シートAのスライス厚さは用途に応じて任
意に設定されるべきであるが、概ね0.5mm〜1.0
mm、2.0mm程度の厚さが適している。これはあま
り薄くすると木片1の質感が失われ、薄ぺらな装
飾効果しか得られず、逆に厚すぎると、特に透明
ペレツト2を使用した時に木片1の数が多くな
り、うるさい感じになつたりするので上記の範囲
に止めるべきであろう。
The slice thickness of the top sheet A should be set arbitrarily depending on the application, but it is generally 0.5 mm to 1.0 mm.
A thickness of about 2.0 mm or 2.0 mm is suitable. If it is made too thin, the texture of the wood pieces 1 will be lost and only a flimsy decorative effect will be obtained; on the other hand, if it is too thick, the number of pieces of wood 1 will increase, especially when transparent pellets 2 are used, making it look noisy. Therefore, it should be kept within the above range.

裏打材Bは用途に応じて紙又は基布もしくは他
の位置のシート状物を用いることが出来、本質的
には使用したペレツト2と積層性を有する合成樹
脂を主成分とする合成樹脂シートが適しており、
これを表面シートAの裏面に、積層エンボス等に
よつて積層せしめる。本発明の方法により得られ
た製品を床仕上材として使用する目的の場合に
は、歩行感、防音性及び重量の点では特願昭57−
52457号において示した木粉を高充填したシート
を用いるのが最も適している。この木粉高充填シ
ートは合成樹脂を成分とするシート内部に、木粉
中に含有されている水分による扁平状気泡を多数
内蔵しているもので且つ木粉自体が、コンパンド
重量に対して50%以上の量を含んでいるので、床
仕上材の裏打材として極めて有効であり、前記の
如く押出し厚手シートをスライスした表面シート
Aと組合せれば全層が木材の廃材を利用した構造
のものとなり、わが国の施策の方針に合致した極
めて有用な床仕上材が得られる。
The backing material B can be paper, base fabric, or a sheet-like material in other positions depending on the purpose, and is essentially a synthetic resin sheet whose main component is a synthetic resin that has laminated properties with the pellets 2 used. suitable and
This is laminated on the back surface of the topsheet A by lamination embossing or the like. When the product obtained by the method of the present invention is intended to be used as a floor finishing material, in terms of walking feel, soundproofing properties, and weight, it is
It is most suitable to use a sheet highly filled with wood flour as shown in No. 52457. This highly-filled wood flour sheet has a large number of flat air bubbles created by the moisture contained in the wood flour inside the sheet made of synthetic resin, and the wood flour itself is 50% of the compound weight. % or more, it is extremely effective as a backing material for floor finishing materials, and when combined with the top sheet A, which is made by slicing an extruded thick sheet as described above, it creates a structure in which all layers are made of wood waste. Therefore, an extremely useful floor finishing material that meets the policy of Japan can be obtained.

又、任意の裏打材Bを表面シートAの裏面に積
層エンボスによつて積層する場合、表面シートA
の上面に凹凸絞を形成するか、平滑とするかは任
意であると共に、透明被覆層を形成せしめること
も適宜行うことが出来る。
In addition, when any backing material B is laminated on the back side of the top sheet A by lamination embossing, the top sheet A
It is optional whether the upper surface is made uneven or smooth, and it is also possible to form a transparent coating layer as appropriate.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は本発明の製造方法の実施の一例を示すも
ので第1図は得られた内装材の斜視図で一部切欠
する第2図は製造工程の順序を示した説明図であ
り、図中Aは表面シート、Bは裏打材、1は薄片
状木片、2は熱可塑性合成樹脂ペレツトである。
The drawings show an example of the implementation of the manufacturing method of the present invention. Figure 1 is a perspective view of the obtained interior material, and Figure 2, partially cut away, is an explanatory diagram showing the order of the manufacturing process. A is a top sheet, B is a backing material, 1 is a flaky wood piece, and 2 is a thermoplastic synthetic resin pellet.

Claims (1)

【特許請求の範囲】 1 下記の各工程よりなることを特徴とする薄片
状木片を利用した内装材の製造方法。 第1工程:鉋屑などの薄片状木片に対し、熱可塑
性合成樹脂ペレツト及び熱可塑性合成樹脂ペー
ストを混合・撹拌する工程。 第2工程:熱可塑性合成樹脂ペーストの粘着力を
利用し、該熱可塑性合成樹脂ペレツトを薄片状
木片に万遍なく付着せしめた混和物を調製する
工程。 第3工程:該混和物を押出機に供給して厚手シー
トを押出す工程。 第4工程:該厚手シートを適宜厚さにスライスし
て薄手の表面シートとする工程。 第5工程:該表面シートの裏面に裏打材を積層す
る工程。 2 第1工程における熱可塑性合成樹脂ペレツト
が透明性もしくは半透明性であるペレツトである
ことを特徴とする特許請求の範囲第1項記載の製
造方法。 3 第5工程における裏打材が木粉入りの熱可塑
性合成樹脂シートであることを特徴とする特許請
求の範囲第1項記載の製造方法。
[Scope of Claims] 1. A method for manufacturing interior materials using flaky wood, characterized by comprising the following steps. 1st step: A step of mixing and stirring thermoplastic synthetic resin pellets and thermoplastic synthetic resin paste with flaky wood pieces such as planer shavings. Second step: A step of preparing a mixture in which the thermoplastic synthetic resin pellets are evenly adhered to flaky wood by utilizing the adhesive strength of the thermoplastic synthetic resin paste. Third step: A step of feeding the mixture to an extruder to extrude a thick sheet. Fourth step: A step of slicing the thick sheet to an appropriate thickness to obtain a thin top sheet. Fifth step: A step of laminating a backing material on the back side of the topsheet. 2. The manufacturing method according to claim 1, wherein the thermoplastic synthetic resin pellets in the first step are transparent or semitransparent pellets. 3. The manufacturing method according to claim 1, wherein the backing material in the fifth step is a thermoplastic synthetic resin sheet containing wood flour.
JP57128596A 1982-07-22 1982-07-22 Production of interior decorative material by utilizing flaky wood chips Granted JPS5919143A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57128596A JPS5919143A (en) 1982-07-22 1982-07-22 Production of interior decorative material by utilizing flaky wood chips

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57128596A JPS5919143A (en) 1982-07-22 1982-07-22 Production of interior decorative material by utilizing flaky wood chips

Publications (2)

Publication Number Publication Date
JPS5919143A JPS5919143A (en) 1984-01-31
JPS6113975B2 true JPS6113975B2 (en) 1986-04-16

Family

ID=14988672

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57128596A Granted JPS5919143A (en) 1982-07-22 1982-07-22 Production of interior decorative material by utilizing flaky wood chips

Country Status (1)

Country Link
JP (1) JPS5919143A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005042217A1 (en) * 2003-11-04 2005-05-12 Toudai Tlo, Ltd. Molding from vegetable waste and process for producing the same

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100462708B1 (en) * 1996-12-10 2005-07-28 주식회사 엘지화학 Floor mat using natural wood powder and manufacturing method thereof

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* Cited by examiner, † Cited by third party
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WO2005042217A1 (en) * 2003-11-04 2005-05-12 Toudai Tlo, Ltd. Molding from vegetable waste and process for producing the same

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