JPS61117434A - Method for penetration flaw detection and inspection in machining process - Google Patents
Method for penetration flaw detection and inspection in machining processInfo
- Publication number
- JPS61117434A JPS61117434A JP23843284A JP23843284A JPS61117434A JP S61117434 A JPS61117434 A JP S61117434A JP 23843284 A JP23843284 A JP 23843284A JP 23843284 A JP23843284 A JP 23843284A JP S61117434 A JPS61117434 A JP S61117434A
- Authority
- JP
- Japan
- Prior art keywords
- cutting fluid
- inspection
- flaw
- machining
- ultraviolet rays
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
Description
【発明の詳細な説明】
〔発明の利用分野〕
本発明は金属又は非金属の非破壊検査に係シ、特に大量
生産を行う機械加工部品の表面疵検査に好適な機械加工
工程での浸透探傷検査に関するものである。[Detailed Description of the Invention] [Field of Application of the Invention] The present invention relates to nondestructive testing of metals or non-metals, and in particular penetrant testing in machining processes suitable for surface flaw inspection of machined parts for mass production. It concerns inspection.
従来の量産機械加工部品の表面疵検査は、機械加工完了
後に切削油(液)除去のための洗浄作業を施した後、目
視検査又は浸透探傷検査方法例えば非破壊検査技術シリ
ーズ、浸透探傷試験AC1976年)社団法人日本非破
壊検査協会発行C1第2章浸透探傷試験法”に示される
技術により実施していたが、前者は疵を見落す危険性が
高く、又後者は浸透作業および余剰浸透液の除去作業に
玉数を要する為製造原価が高くなるばかりか機械。Conventionally, surface flaw inspection of mass-produced machined parts is carried out after machining is completed, followed by a cleaning operation to remove cutting oil (liquid), followed by visual inspection or penetrant inspection methods such as non-destructive testing technology series, penetrant test AC1976. 2009) was conducted using the technology shown in Chapter 2 Penetrant Testing Methods published by the Japan Nondestructive Testing Association, but the former has a high risk of overlooking flaws, and the latter requires penetrating work and surplus penetrant liquid. Not only does the manufacturing cost become high because the number of beads required for removal work, but also the machine.
加工中に表面疵内に切削油が浸透してしまう為、その後
に浸透液を塗布しても浸入が殆んど不可能であるなどの
欠点があった。Since the cutting oil penetrates into the surface flaws during machining, there is a drawback that it is almost impossible to penetrate even if a penetrating fluid is applied afterwards.
本発明の目的は、特に大量生産を行う金属又は非金属製
機械加工部品の表面疵検査を、高精度で且つ特別な検査
工程を設けることな〈実施できる検査方法を提供すると
とにある。An object of the present invention is to provide an inspection method that allows surface flaw inspection of metal or non-metal machined parts that are particularly mass-produced with high precision and without the need for special inspection steps.
一般に金−又は非金属を機械加工する時、切削油等を用
いるがこれらの切削油は機械加工が完了すると洗浄工程
によシ除去されるので、これらの工程が表面疵検査のた
めの浸透探傷検査の工程として利用できるならば新たな
検査工程は不要となる。つまり、切削油など油脂類は一
般に浸透性が良好であるので機械加工面に割れなどの表
面疵があれば、その中に切削油が浸透し、その後の洗浄
工程において健全な表面のみ切削油が除去されるが、疵
部分には切削油が残留することになる。Generally, cutting oil is used when machining gold or non-metals, but these cutting oils are removed by a cleaning process after machining is completed, so these processes are used in penetrant testing for surface flaw inspection. If it can be used as an inspection process, a new inspection process will be unnecessary. In other words, oils and fats such as cutting oil generally have good permeability, so if there are surface flaws such as cracks on the machined surface, the cutting oil will penetrate into them, and in the subsequent cleaning process, the cutting oil will only penetrate to healthy surfaces. Although it is removed, cutting oil will remain in the flawed area.
切削油は、一般に鉱物油であり精製度の低いものは硫黄
分も多く、これらが紫外線下で蛍光を発したりする。し
かしこれら切削油などの発する蛍光は白色であり、この
発色蛍光によっても表面疵の検出は可能であるが、色調
によっては目にとまらず見落し易い。そのため、切削油
の中に高輝度の蛍光物質を添加すると紫外線下での蛍光
発色は顕著になり表面疵の検出が容易になる。又、精製
度が高く硫黄分や蛍光分を含有しない切削油の場合には
、切削油自体の発光現象が無いため、添加蛍光物質の輝
度が損われなくて好適である。Cutting oils are generally mineral oils, and those with a low degree of refinement have a high sulfur content, which causes them to fluoresce under ultraviolet light. However, the fluorescence emitted by these cutting oils and the like is white, and although it is possible to detect surface flaws using this colored fluorescence, depending on the color tone, it may not catch the eye and may be easily overlooked. Therefore, when a high-intensity fluorescent substance is added to cutting oil, the fluorescent color under ultraviolet light becomes noticeable, making it easier to detect surface flaws. Further, in the case of a highly refined cutting oil that does not contain sulfur or fluorescent substances, the cutting oil itself does not produce any luminescent phenomenon, so the brightness of the added fluorescent substance is not impaired, which is preferable.
これらの油としては、硫黄分がiooppm以下に精製
されたスピンドル油系のものが白色蛍光も少なく且つ浸
透性も良いので適している。As these oils, spindle oil-based oils refined to have a sulfur content of less than iooppm are suitable because they have little white fluorescence and good permeability.
本発明は、精製されたスピンドル油系の切削油に高輝度
の蛍光物質を添加することにょシ、機械加工工程中に表
面疵内に自然に浸透したこれらは次工程の洗浄作業でも
除去されることなく残留するので、洗浄工程の後で紫外
線を照射して観察するようにし、表面疵部分のみが蛍光
を発し、容易に不良品を選別することを可能としたもの
である。The present invention involves adding high-intensity fluorescent substances to refined spindle oil-based cutting oil, and these substances that naturally penetrate into surface flaws during the machining process are removed during the next cleaning process. After the cleaning process, ultraviolet rays are irradiated and observed, and only the surface flaws emit fluorescence, making it possible to easily select defective products.
以下、本発明の一実施例を第1図、第2図により説明す
る。第1図は機械加工部品の機械加工工程での浸透探傷
検査方法のフローチャートである。。An embodiment of the present invention will be described below with reference to FIGS. 1 and 2. FIG. 1 is a flowchart of a penetrant inspection method in the machining process of machined parts. .
部品は機械加工工程s1 において切削油をかけながら
切削が行われるが、この切削油に紫外線が照射されると
蛍光を発する蛍光物質を添加しておくとよい。その場合
、部品に表面疵があると蛍光物質を含有した切削油が疵
内に浸透すると共に表面にも付着する。機械加工完了後
、洗浄工程S、において表面に付着した切削油は除去さ
れるが疵内に浸透した切削油は特殊な洗浄処理を施さな
い限り残留し、検査工程S、において紫外線を照射すれ
ば疵内に残留した切削油が蛍光を発するので容易に表面
疵の検査が可能となるばかシか、検査のための特殊工程
を要さないので大量主意を行うボルト、管接手等の機械
加工部品の品質管理に好適である。第2図は従来方式に
よるフローチャートを示すものでアシ、機械加工工程8
1%洗浄工程S、の後に蛍光物質を含有した浸透液又は
赤色顔料を含有した浸透液を塗布する浸透作業工程s4
、ならびに余剰浸透液を除去するための洗浄工程S、な
どを必袂とするため工数がかが9且つ検査のための特殊
工程が必要でめった。又、この方式の場合には、機械加
工工程で使用する切削油が表面疵内に浸透しその後の洗
浄工程S、でも除去されないため、浸透液を塗布しても
疵内には殆んど浸透液が浸入しないため疵の検出精度が
低いなどの問題があり、一般I’ll浸透液を使わない
目視桃李による品質管理が主流である。The parts are cut while being sprayed with cutting oil in the machining step s1, and it is preferable to add a fluorescent substance that emits fluorescence when irradiated with ultraviolet rays to this cutting oil. In that case, if a part has a surface flaw, the cutting oil containing the fluorescent substance will penetrate into the flaw and also adhere to the surface. After machining is completed, the cutting oil adhering to the surface is removed in the cleaning step S, but the cutting oil that has penetrated into the flaws remains unless a special cleaning treatment is applied, and if UV rays are irradiated in the inspection step S. Cutting oil remaining in the flaws emits fluorescence, making it easy to inspect surface flaws, and machining parts such as bolts and pipe joints that can be manufactured in large quantities because no special process is required for inspection. suitable for quality control. Figure 2 shows a flowchart using the conventional method.
After the 1% cleaning step S, a penetrating solution containing a fluorescent substance or a penetrating solution containing a red pigment is applied (s4).
, as well as a washing step S for removing excess penetrating liquid, which required nine man-hours and a special step for inspection, which was a problem. In addition, in the case of this method, the cutting oil used in the machining process penetrates into the surface flaws and is not removed even in the subsequent cleaning process S, so even if the penetrating liquid is applied, it hardly penetrates into the flaws. Since the liquid does not penetrate, there are problems such as low flaw detection accuracy, and the mainstream is quality control based on visual inspection without using general I'll penetrating liquid.
″〔発明の効果〕
本発明によれば、機械加工を行う部品は本来の作業工程
を変更することなく浸透探傷検査が可能となシ、生産工
程を短縮でき且つ表面疵の検出精度全向上できる。[Effects of the Invention] According to the present invention, parts to be machined can be subjected to penetrant inspection without changing the original work process, the production process can be shortened, and the detection accuracy of surface flaws can be completely improved. .
第1図は本発明の一実施例の機械加工工程での浸透探傷
検査方法のフローチャート、第2図は浸透探傷検査工程
を新たに設けた場合のフローチャートである。
SI・・・機械加工工程、8t・・・洗浄工程、S、・
・・検査工程、S4・・・浸透作業工程。FIG. 1 is a flowchart of a penetrant inspection method in a machining process according to an embodiment of the present invention, and FIG. 2 is a flowchart when a penetrant inspection process is newly provided. SI...machining process, 8t...cleaning process, S...
...Inspection process, S4... Penetration work process.
Claims (1)
し、洗浄作業後に表面疵を紫外線を照射して検出するこ
とを特徴とする機械加工工程での浸透探傷検査方法。1. A penetrant inspection method in a machining process, which is characterized by cutting metal or non-metal using a cutting agent containing a fluorescent agent, and detecting surface flaws by irradiating them with ultraviolet rays after cleaning.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23843284A JPS61117434A (en) | 1984-11-14 | 1984-11-14 | Method for penetration flaw detection and inspection in machining process |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23843284A JPS61117434A (en) | 1984-11-14 | 1984-11-14 | Method for penetration flaw detection and inspection in machining process |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS61117434A true JPS61117434A (en) | 1986-06-04 |
Family
ID=17030122
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP23843284A Pending JPS61117434A (en) | 1984-11-14 | 1984-11-14 | Method for penetration flaw detection and inspection in machining process |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61117434A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5225675A (en) * | 1992-01-22 | 1993-07-06 | Inco Alloys International, Inc. | Method of monitoring removal of metal treatment solutions |
WO2000022421A1 (en) * | 1998-10-10 | 2000-04-20 | Henkel Kommanditgesellschaft Auf Aktien | Automatic detection of oil and determination of oil residues |
JP2011066394A (en) * | 2009-08-18 | 2011-03-31 | Mitsubishi Electric Corp | Light source device, and method of producing the same |
-
1984
- 1984-11-14 JP JP23843284A patent/JPS61117434A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5225675A (en) * | 1992-01-22 | 1993-07-06 | Inco Alloys International, Inc. | Method of monitoring removal of metal treatment solutions |
WO2000022421A1 (en) * | 1998-10-10 | 2000-04-20 | Henkel Kommanditgesellschaft Auf Aktien | Automatic detection of oil and determination of oil residues |
JP2011066394A (en) * | 2009-08-18 | 2011-03-31 | Mitsubishi Electric Corp | Light source device, and method of producing the same |
US8733995B2 (en) | 2009-08-18 | 2014-05-27 | Mitsubishi Electric Corporation | Light source device with reduced optical part clouding |
JP2014187407A (en) * | 2009-08-18 | 2014-10-02 | Mitsubishi Electric Corp | Light source device, and method of manufacturing light source device |
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