JPS61103733A - Wire cut electric discharge machining device - Google Patents
Wire cut electric discharge machining deviceInfo
- Publication number
- JPS61103733A JPS61103733A JP22721984A JP22721984A JPS61103733A JP S61103733 A JPS61103733 A JP S61103733A JP 22721984 A JP22721984 A JP 22721984A JP 22721984 A JP22721984 A JP 22721984A JP S61103733 A JPS61103733 A JP S61103733A
- Authority
- JP
- Japan
- Prior art keywords
- guide
- wire electrode
- discharge machining
- wire
- ceramic material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
- B23H7/02—Wire-cutting
- B23H7/08—Wire electrodes
- B23H7/10—Supporting, winding or electrical connection of wire-electrode
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、ワイヤ力−・ト放電加工装置、特にそのワ
イヤ電極の放電力ロエ部分における支点およびワイヤ電
極送給のカイトとなるダイス（Ｊ／１下、単にガイドと
百う）に関するものである−〔従来の技術〕
第５図〜第９図はいずわも従来のワイヤ力・リド放ｗＬ
２１ＩＤ工装置ケ示すもので、第５図は全体構成図、第
６図は放電加工の状態を示す側面図である−まず、第５
図１（おいて（１）は供給ボビン（２）から送り出され
るワイヤ電極、（３）は電磁ブレーキ（３ａ）に直結さ
れ上記ワイヤを極（１）に所定の張力を与えるブレーキ
ローラ、（４ルハ（４ｂ）および（４Ｃ）は上記ワイヤ
電極（１）の走行万回ケ変更させるアイドラ、（５）は
上部ガイド、（６）は下部ガイドで、上部加工液噴出ノ
ズル（７）および下部加工液噴出ノズル（８）の内部に
配置されている（以下、（７）、 （８）は単にノズル
と百’ｌ、 ）、上、下部ガイド（５）、 （６）の
ワイヤ電極部分の詳細図ケ第３図に示す、ダイヤモンド
αＧは焼結合金でてき１こ合金αηに埋め込まわそねが
ガイドの先端にロウ付さねている。又、この表面はワイ
ヤｇＩＬ極（１）にキズをつけないようＣζ鏡面に研摩
さねている。Detailed Description of the Invention [Industrial Application Field] The present invention relates to a wire force electric discharge machining apparatus, particularly a die (J /1, below, simply relates to guides and guides - [Prior art] Figures 5 to 9 are all related to conventional wire force/lid release wL.
21 ID machining equipment, Fig. 5 is an overall configuration diagram, and Fig. 6 is a side view showing the state of electrical discharge machining.
In FIG. 1, (1) is a wire electrode sent out from a supply bobbin (2), (3) is a brake roller that is directly connected to an electromagnetic brake (3a) and applies a predetermined tension to the wire to the pole (1), (4) Luha (4b) and (4C) are idlers that change the running of the wire electrode (1) 10,000 times, (5) is an upper guide, (6) is a lower guide, and upper machining liquid spout nozzle (7) and lower machining Details of the wire electrode parts of the upper and lower guides (5) and (6) located inside the liquid jet nozzle (8) (hereinafter, (7) and (8) are simply referred to as nozzles). As shown in Figure 3, the diamond αG is made of a sintered alloy and is embedded in the single alloy αη, but is soldered to the tip of the guide.Also, this surface has scratches on the wire gIL pole (1). It is polished to a Cζ mirror surface to avoid scratches.
（９）はノズルに加ユ故αａを供給するポンプである、
上部ガイド（５）と下部ガイド（６）によってワイヤ電
極（１）を支持し、被加工物＠に対し所定の方向に対向
させている。ａｌ）はワイヤ電極（１）と被加工物＠の
間に放電を起こさせろＴこめのパルス電源、側はワイヤ
電極（１）を両側から挾持してこかを所定の速度で巻取
るワイヤ電極（１）の送給装置である、第３図〜第４図
において放！！！加工の様子ケ説明する。まず、ワイヤ
電極（１）と同軸方向に加工液ＱＧを噴出しつつ。(9) is a pump that supplies αa to the nozzle,
The wire electrode (1) is supported by an upper guide (5) and a lower guide (6) and is opposed to the workpiece @ in a predetermined direction. al) is a pulsed power source that causes an electric discharge between the wire electrode (1) and the workpiece @, and the wire electrode (1) that holds the wire electrode (1) from both sides and winds it at a predetermined speed. 1), the feeding device shown in Figs. 3 and 4 is released! ! ! I will explain the process of processing. First, while spouting machining fluid QG in the same axis direction as the wire electrode (1).
ワイヤ電極（１）と被加工物（２）の相互間にパルス電
圧を刀りえる、対向した微少間隙では加工液ケ媒体とし
て放電が繰返され放電時の熱エスルギーによ−・て被卵
重物ケ浴融飛散させてしまう。被〃ロエ物より溶融飛散
する加工粉（ｌ引ま、ガロ１液ＱＧの流れに沿って加工
溝αＧの外に排出される、このよう【ζノズルは構成さ
ｔｌでいるので、加工粉σ４）を排出オろγこめに供給
している刀ロエＭ、切か加工溝Ｇ９に侵入する流わ０と
、被加工物叫の表面に当１こり飛散する流ｔ１傷の２つ
にわかれでいる、
まｒコ対向する微少曲隙を常に一疋Ｃζ保ら、放電＋ａ
続的に行へγこめのワイヤ電極（１）と被加工物■の相
対移動はＸＹクロステーブル（図示せず）を数値制御す
る方法が血常とら才１ている、上記のようにして放電を
繰返しＸ−Ｙテーブルを制御することにより加工溝α９
が連続的に形成さね、任意の形状の加工かでき、一般金
型の抜き、切断等に広く応用さねている、
〔発明が解決しようとする問題戸〕
従来の上部ガイド（５）及び下部カイト（６）は以上の
ようにＷ１成さねているので、タイ４ツモンドＯＱの研
摩時に第９図１Ｐ才ように焼結合金ｑηとタイヤモー〕
？
ンドの境界部分のカケ（ト）が生じやすく、不良率が大
きい、特に、硬度の高い方（ダイヤモンド）の研摩圧力
に会せて研摩するとき焼結合金部分かカケやすい、ある
いは小さなカケＣｌ８１を見落して使用しｒことき、こ
のエッチ部でワイヤ電極（１）の表面ケ削りセリ目づｋ
りを起こす、又、ダイヤモンドが高価な１ごめ、全体さ
しでも高価な部品とな−・でいる等の問題点が小−・Ｔ
こ、
この発明は上記のような問題点を解消−ｆ ７＋ １こ
めＣ（なさｉｉ ｆこもので、カケ等の不良率か少なく
目づまり等の不具合のない安価なワイヤ力・・・ト放電
力ロｌ装置用のガイドを得ることを目的とする２〔問題
点を解決するγこめの手段〕
この発明の係るワイヤ力・リド那工装置は、上部ガイド
（５）及び下部ガイド（６）ぞ−のもの／！＝耐摩耗性
の良いセラミックスを用いＴこものである、（作用〕
この発明においては、／ｌ／イド（５）、 ｔ６１ｔζ
セラ２ ＋１クスケ用いること）ζより内面の研摩時に
一体もので小るγこめカー斗状することがなく、寸法精
度のよい安価なガイド（５）、 （６）を得るこ亡がで
きる、〔発明の笑筬例〕
第１図〜第４図は、この発明の一実施例を示す断面図で
ある、ガイドの形状及び主要部の寸法は、従来のものと
全く同じである６セラミ・ソクスの材料としては、アル
ミナ、千、・を化ケイ素、ジルコニア、炭化ケイ素等を
使用する、こね久の粉末ケ第１図に示す形状の′＃型に
入わてガロ圧成型し、その後型より取り出し高温番（て
焼成させる、焼成後ワイヤ電極とｓ触才るカイトの先端
部四を研緊【７て鏡面ｆζする。まｒコ先端部（ＩＣＪ
は規定の寸法精度かでるまで研摩する一第１図はガイド
全体かセーフＥ ＝＋クス（ホ）であるが、第２図〜第
３図のようにワイヤａｔ！ｌ１（１）、：接勉才る可能
性のある部分のみセラｊ 、、。In the minute gap between the wire electrode (1) and the workpiece (2), where a pulse voltage can be applied between them, electric discharge is repeated as a medium for the machining liquid, and the thermal energy generated during the electric discharge causes the weight of the eggs to be reduced. It will make things scatter. Processing powder melted and scattered from the object to be processed (l) is discharged out of the processing groove αG along the flow of Gallo 1 liquid QG. ) is being supplied to the discharge hole, and there are two types of damage: flow 0, which enters the cutting groove G9, and flow t1, which is scattered on the surface of the workpiece. There is always a minute gap facing each other, and the discharge + a
Continuously, the relative movement of the gamma wire electrode (1) and the workpiece is controlled numerically by an XY cross table (not shown), and the electric discharge is carried out as described above. By repeatedly controlling the X-Y table, the machining groove α9 is
[Problem to be solved by the invention] Conventional upper guide (5) and Since the lower kite (6) has the W1 structure as described above, when polishing the tie 4 mondo OQ, the sintered alloy qη and the tire mold are formed as shown in Fig. 9 1P.]
? The sintered alloy part tends to chip, or small chips Cl81 occur, especially when polishing under the polishing pressure of the harder one (diamond). If you overlook this and use it, use this etched part to scrape the surface of the wire electrode (1).
There are small problems such as causing friction, diamonds are expensive, and even the overall scale is an expensive part.
This invention solves the above-mentioned problems by reducing the defect rate such as chips, reducing the defective rate such as chips, and eliminating problems such as clogging. Aiming at obtaining a guide for a roll device 2 [Gamma-completion means for solving the problem] The wire force/lid force device according to the present invention has an upper guide (5) and a lower guide (6). -thing/!= T-piece made of ceramics with good wear resistance. (Function) In this invention, /l/id (5), t61tζ
When polishing the inner surface of ζ, there is no small γ-curd shape, and it is possible to obtain inexpensive guides (5) and (6) with good dimensional accuracy. 1 to 4 are cross-sectional views showing one embodiment of the present invention. The shape of the guide and the dimensions of the main parts are exactly the same as the conventional one. The materials used include alumina, silicon oxide, silicon oxide, zirconia, silicon carbide, etc., and are put into a mold with the shape shown in Figure 1 and pressed into a Gallo pressure mold. Take it out and fire it at a high temperature. After firing, sharpen the tip of the kite that is connected to the wire electrode and polish it to a mirror surface.
is polished until the specified dimensional accuracy is achieved. In Figure 1, the entire guide is safe. l1(1): Only the parts where there is a possibility of close study.
クス（イ）にすることもできる、これ等のセラミ・・・
クス（４）部分とホルタ−Ｑυ部分とは接着ｌ（より一
体化させている、特に第３図や第４図の形状はセうミ・
・クスの成型金型がｌｉｉ単となり経済的である、上記
のように構成さｔｌｒこガイド（５）、 （６）を用い
て放ｗＬ加工を？−ｒなうとき形状は同じであるη）ら
従来どおりノズル（７）、 ＜８）Ｆ’Ｅｉζ取付ける
ことができワイヤｍｓ＜１＞；の微触部にカケ等の工、
・ｔヂがないのでワイヤＮ極（１）の表面を削ることが
なく長時間卵重を続けても目づまりを起こすことがない
・なお、上記実施例ではこの発明ケワイヤ力・ント放＄
７）ＬＩＩ袈館のズｔ１ド部分に１いて睨明し１こか。These ceramics can also be made into ice cream...
The box (4) part and the Holter Qυ part are glued together (they are more integrated, especially the shape shown in Figures 3 and 4).
・Is it possible to use the tlr guides (5) and (6) configured as above, which is economical because the molding die for the box is single? The shape is the same when η) and <8) F'Eiζ can be attached as before.
・Since there is no t-edge, the surface of the wire N pole (1) will not be scraped, and no clogging will occur even if the egg weight is continued for a long time.
7) There was a glare at the 1st part of LII Kesakadate.
摺動さ・すてかつ位置ぎめするガイド部分なチ１．！、
どの−二・）な部品でも応用することかできる、〔発明
の効果〕
このようにｗ１成さオ］１こガイド（５）、 （６１を
研摩しても一体物でＪ−るｒこめカケ等が生じない、従
・１てワイヤ電極全無理なく通すことができ、を面ケ削
ることなく放電卵重を続けることかでさる。Guide part for sliding and positioning 1. ! ,
[Effects of the invention] It can be applied to any parts.In this way, even if the parts are polished, they can be made in one piece. etc., the wire electrode can be passed through without any difficulty, and the discharge can be continued without scraping the surface.
ま７．：、一体物でゐるｒこめ寸法ｍ度ρ）たしやすく
、放電ｎｌ工時の被加工物寸法精度かたしやすい等の効
果がある、
４、図面のｌ幻ｊ睨明
第１図〜第４図はこの発明の一実施例を示す構成図、第
５図は従来のワイヤ力・・・ト放電加工装置の全体涜ａ
図、第６図〜第９図は従来のり置のガイド部を示す側面
図でみろ、
図において、（１）はワイヤ電極、（２）はボビン、（
３）はブレーキローラ、（４＆）（４ｂＪ（４ＣＪはア
イドラ、（５）、 （６）は上部と下部のガイド、（７
）、 （８１はノズル、（９）は那工液供給ポンプ、α
Ｇは児玉液、α１Ｊはパルス電源、ａｚは被加工物、側
はワイヤ電極の送給ローラ、α４は加工粉、叫は麿１溝
、α１１９１２ダイヤモンド、αηはダイヤモンドケ保
持する台金、（至）は台金部のカケである。7. :, It is easy to make the workpiece dimension (m degrees ρ) in one piece, and it has the effect of making it easier to improve the dimensional accuracy of the workpiece during electrical discharge machining. 4. The figure is a block diagram showing one embodiment of the present invention, and Figure 5 is an overall diagram of a conventional wire-force electric discharge machining apparatus.
Figures 6 to 9 are side views showing the guide section of a conventional placement device. In the figures, (1) is a wire electrode, (2) is a bobbin, (
3) is the brake roller, (4 &) (4bJ (4CJ is the idler, (5) and (6) are the upper and lower guides, (7
), (81 is the nozzle, (9) is the liquid supply pump, α
G is Kodama solution, α1J is a pulse power source, az is the workpiece, the side is the feeding roller of the wire electrode, α4 is the processed powder, the name is Maro 1 groove, α11912 diamond, αη is the base metal that holds the diamond, (towards ) is the chip of the base metal part.
なお、図中同一符号は同一まＴこは相当部分ケ示す、In addition, the same reference numerals in the figures indicate the same or corresponding parts.
Claims (4)
側から支持するダイスの一部もしくは全部をセラミック
材で形成したことを特徴とするワイヤカット放電加工装
置。(1) A wire-cut electrical discharge machining apparatus characterized in that part or all of a die that supports a wire electrode passing through a workpiece to be electrically discharge-machined from both sides is made of a ceramic material.
クス材、炭化珪素系セラミックス材、窒化珪素系セラミ
ックス材、ジルコニア系セラミックス材、立方晶窒化ホ
ウ素系セラミックス材（ＣＢＮ）、窒化チタン系セラミ
ックス材（ＴｉＮ）、炭化チタン系セラミックス材（Ｔ
ｉＣ）のいずれかで形成したことを特徴とする特許請求
の範囲第１項記載のワイヤカット放電加工装置。(2) Part or main part of the die may be made of alumina ceramic material, silicon carbide ceramic material, silicon nitride ceramic material, zirconia ceramic material, cubic boron nitride ceramic material (CBN), titanium nitride ceramic material ( TiN), titanium carbide ceramic material (T
The wire-cut electric discharge machining apparatus according to claim 1, characterized in that the wire-cut electrical discharge machining apparatus is formed of any one of iC).
たことを特徴とする特許請求の範囲第１項記載のワイヤ
カット放電加工装置。(3) The wire-cut electrical discharge machining apparatus according to claim 1, wherein part or all of the die is formed of cermet.
でコーティングしたことを特徴とする特許請求の範囲第
１項又は第３項記載のワイヤカット放電加工装置。(4) The wire-cut electric discharge machining apparatus according to claim 1 or 3, wherein a part or all of the surface of the die is coated with a titanium-based material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22721984A JPS61103733A (en) | 1984-10-29 | 1984-10-29 | Wire cut electric discharge machining device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22721984A JPS61103733A (en) | 1984-10-29 | 1984-10-29 | Wire cut electric discharge machining device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS61103733A true JPS61103733A (en) | 1986-05-22 |
Family
ID=16857359
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22721984A Pending JPS61103733A (en) | 1984-10-29 | 1984-10-29 | Wire cut electric discharge machining device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61103733A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63260725A (en) * | 1987-04-16 | 1988-10-27 | レイコン・テクストロン・インコーポレイテッド | Wire electrode guide for electric discharge machine |
| CN103264338A (en) * | 2013-05-31 | 2013-08-28 | 上海交通大学 | Grinding device for line electrode |
| CN106077857A (en) * | 2016-06-28 | 2016-11-09 | 苏州三耐斯电加工配件有限公司 | Feed-through collar and processing technique thereof |
| KR102157464B1 (en) * | 2020-04-17 | 2020-09-18 | 권오식 | Wire guide for electric discharge and the manufacturing method the same and electric discharge system |
-
1984
- 1984-10-29 JP JP22721984A patent/JPS61103733A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63260725A (en) * | 1987-04-16 | 1988-10-27 | レイコン・テクストロン・インコーポレイテッド | Wire electrode guide for electric discharge machine |
| CN103264338A (en) * | 2013-05-31 | 2013-08-28 | 上海交通大学 | Grinding device for line electrode |
| CN106077857A (en) * | 2016-06-28 | 2016-11-09 | 苏州三耐斯电加工配件有限公司 | Feed-through collar and processing technique thereof |
| KR102157464B1 (en) * | 2020-04-17 | 2020-09-18 | 권오식 | Wire guide for electric discharge and the manufacturing method the same and electric discharge system |
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