JPS6045932B2 - Solidification equipment for waste materials, etc. - Google Patents
Solidification equipment for waste materials, etc.Info
- Publication number
- JPS6045932B2 JPS6045932B2 JP58118425A JP11842583A JPS6045932B2 JP S6045932 B2 JPS6045932 B2 JP S6045932B2 JP 58118425 A JP58118425 A JP 58118425A JP 11842583 A JP11842583 A JP 11842583A JP S6045932 B2 JPS6045932 B2 JP S6045932B2
- Authority
- JP
- Japan
- Prior art keywords
- die
- processing unit
- die bodies
- bodies
- teeth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002699 waste material Substances 0.000 title claims description 19
- 230000008023 solidification Effects 0.000 title claims 2
- 238000007711 solidification Methods 0.000 title claims 2
- 238000012545 processing Methods 0.000 claims description 32
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000010893 paper waste Substances 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 238000009933 burial Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000011221 initial treatment Methods 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 239000010871 livestock manure Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000013502 plastic waste Substances 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/28—Extrusion presses; Dies therefor using perforated rollers or discs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Glanulating (AREA)
Description
【発明の詳細な説明】
本発明は木片、木屑、樹皮、故紙、牧草、畜糞、畜魚
骨、パルプスラッジ、汚泥、プラスチック廃材等を加工
対象として、これらを例えは燃料としての再利用、ある
いは埋設等の再処理に適するように圧縮し、同校化する
装置に関するものてある。DETAILED DESCRIPTION OF THE INVENTION The present invention processes wood chips, wood chips, bark, waste paper, grass, livestock manure, livestock and fish bones, pulp sludge, sludge, plastic waste, etc., and processes them, for example, by reusing them as fuel or This article relates to a device that compresses and compresses materials so that they are suitable for reprocessing such as burial.
本出願人は上述の樹皮、故紙、その他の材料(以下個
々には廃材といい、あるいか総称して廃 材という)を
原形のままてはなく、同校化状態に加工することにより
熱料等への利用の途を開く同粒化装置の開発を試み、種
々の出願に及んでいる。The applicant has developed a thermal energy source by processing the above-mentioned bark, waste paper, and other materials (hereinafter individually referred to as waste materials, or collectively referred to as waste materials) into a uniform state rather than keeping them in their original form. We have attempted to develop a homogenizing device that opens the door to applications such as the following, and have filed various applications.
本出願もその一環としてなされたものであつて、あら
ゆる廃材等の同校化を無理なく、且つ確実に行うことが
できるようにしたものである。This application was made as part of this effort, and is intended to make it possible to easily and reliably convert all kinds of waste materials into the same material.
即ちその構成の要旨はそれぞれ反対方向に駆動される一
対の円環状のダース本体よりなる一次処理ニユツトと、
その下方に配設さて、それぞれ反対方向に駆動される一
対の円環状のダース本体よりなる二次処理ニユツトをケ
ーシング内に具えてなり、これら各ダイス本体は外周部
分に押し出し歯を具え、且つダイス本体における噛み合
い歯の歯間底部にはダイス本体の中心部に向つて貫かれ
た加工孔を有し、且つ前記一次処理ニユツトにおける一
対のダイス本体は互いに非接触状態に回転するとともに
互いの芯間の回転接線方向を上方に向かうように構成し
、一方二次処理ニユツトにおけ゜るダイス本体は、前記
押し出し歯において互いに噛み合い、且つそれぞれの上
方に配設された一次処理ニユツトにおける対応するダイ
ス本体と噛み合つて回転することを特徴とするものてあ
る。 以下本発明を図示の実施例に基づいて具体的に説
明する。符号1は機枠であつて、その前方に本発明の主
要作用てある廃材等の同校化を行うタイス装置2を設け
るとともに、後方に駆動用モータMを搭載し、更にダイ
ス装置2と駆動用モーターMとの間に歯車を組み合わせ
てなる伝動装置3を設けるものである。まずダイス装置
2について説明する。このものは円環状をなす四基のダ
イス本体が組み合わされてなるものであり、これらはそ
れぞれ個々にその構成をほぼ同じくするものであるが上
方の左右一対のダイス本体10の組を一次処理ニユツト
10Aとするものであり、その下方に設けられる左右一
対のダイス本体10の組を二次処理ニユツト10Bとす
るものである。従つてダイス本体10それ自体の構成に
ついて格別に区別して説明すする必要がないので、すべ
てダイス本体10として説明するとともに、図中にも共
通符号を符するものてある。各ダイス本体10の共通の
構成について述べると、その周面には一例として互いに
噛み合う押し出し歯11が形成されるとともに、この押
し出し歯11の歯間底部には加工孔12がダイス本体1
0の中心に向かつて穿孔され、ダイス本体10の加工品
排出部13まて貫通形成されるものである。そして一次
処理ニユツト10Aと二次処理ニユツト10Bとを構成
する各ダイス本体10の噛み合い構造及びその回転方向
について述べる。まず一次処理ニユツト10Aにおける
各ダイス本体10は互いに非接触状態を保ち、且つその
回転方向は各正面図中矢印A1の方向に向かうものであ
る。即ち芯間側(互いに押し出し歯11が接近した位置
)ては回転接線方向が下方から上方に向かうように構成
されるものであつて、各正面図において右側のダイス本
体10は時計方向、左側のダイス本体10は反時計方向
に回転するものである。一方二次処理ニユツト10Bに
おける各左右一対のダイス本体10は互いに噛み合つて
おり、噛み合い部における回転接線方向は図中矢印A2
で示すように下方に向かうように構成されるものてある
。そしてこの二次処理ニユツト10Bにおける各ダイス
本体10はその上方に位置する一次処理ニユツト10A
の対応するダイス本体10とその上方において噛み合う
ものてある。更にダイス本体10の後背部には取付ボス
14を形成するものであり、このものが駆動軸15のテ
ーパフランジ状の取付端部16と嵌まり合うものである
。更にダイス装置2の正面中央のダイス本体10の噛み
合い部には廃材Wの投入トラフ17を設けるものであつ
て、これは廃材等の圧縮固化によつて生ずる圧力に充分
耐え得る強度を有するものである。そしてこの投入トラ
フ17の上方には投入用のホッパ18を設けるものであ
る。更にダイス本体10における加工品排出部13の前
方には、加工された廃材W(7)排出トラフ19が設け
られるとともに、これらダイス装置は少なくともその前
面部から周縁部にかけての部分をケーシング20により
覆われるものである。次にこのようなダイス装置2にお
けるダイス本体10への動力伝達機構について説明する
。まず符号21は駆動用モーターMの出力軸であつて、
該出力軸の先端には出力ギヤ22を固定するものである
。そしてこの出力ギヤ22は、機枠1に軸支された中継
ギヤ23に噛み合うものである。更にこの中継ギヤ23
はこの軸を共通して一体的に回転する中継減速ギヤ24
を有し、その中継減速ギヤ24が二次処理二ユツト10
B側の駆動軸15の一方に設けられた駆動ギヤ25Aと
ほぼ下方で噛み合うものである。そして二次処理ニユツ
ト10B側における他のダイス本体10の駆動軸15に
設けられた駆動側ギヤ26Aは、駆動ギヤ25Aと噛み
合うことにより互いに反対方向への回転が伝達されるも
のである。更にこれら駆動ギヤ25Aと駆動副ギヤ26
Aとには一次処理ニユツト10Aを駆動するための駆動
ギヤ25Bと駆動副ギヤ26Bが噛み合うものであり、
このものが一次処理ニユツト10A側におけるダイス本
体の駆動軸15にそれぞれ直結した状態でこれを回転さ
せるものである。尚、符号27は、この各ギヤを主体と
した伝動装置3を覆うカバーである。本発明は以上述べ
たような構成を有するものであり、次のように作動して
廃材Wの固粒化を行うものである。In other words, the gist of its configuration is a primary processing unit consisting of a pair of annular dart bodies each driven in opposite directions;
A secondary processing unit is disposed below the casing and consists of a pair of annular die bodies each driven in opposite directions. The bottom part between the interlocking teeth in the main body has a machined hole penetrating toward the center of the die main body, and the pair of die main bodies in the primary processing unit rotate in a non-contact state with each other, and there is a gap between the cores of each other. The tangential direction of rotation of the die bodies is configured to face upward, and the die bodies in the secondary processing unit mesh with each other at the extrusion teeth, and are interlocked with the corresponding die bodies in the primary processing unit disposed above each other. There are some that are characterized by interlocking and rotating. The present invention will be specifically described below based on illustrated embodiments. Reference numeral 1 denotes a machine frame, in front of which is installed a die device 2 for merging waste materials, etc., which is the main function of the present invention, and at the rear is mounted a drive motor M, which also connects the die device 2 and drive. A transmission device 3 consisting of a combination of gears is provided between the motor M and the motor M. First, the dice device 2 will be explained. This device is made up of four die bodies in an annular shape, each of which has almost the same configuration individually, but a pair of upper left and right die bodies 10 is used as a primary processing unit. 10A, and a set of a pair of left and right die bodies 10 provided below is a secondary processing unit 10B. Therefore, there is no need to specifically explain the structure of the die main body 10 itself, so everything will be explained as the die main body 10, and common reference numerals are also used in the drawings. Describing the common configuration of each die body 10, for example, extruded teeth 11 that engage with each other are formed on the circumferential surface, and a machined hole 12 is formed at the bottom between the teeth of the extruded teeth 11.
A hole is drilled toward the center of the die body 10, and is formed through the workpiece discharge portion 13 of the die body 10. Next, the meshing structure of each die body 10 constituting the primary processing unit 10A and the secondary processing unit 10B and the direction of rotation thereof will be described. First, each die main body 10 in the primary processing unit 10A maintains a non-contact state with each other, and the direction of rotation thereof is in the direction of arrow A1 in each front view. That is, on the inter-core side (the position where the extrusion teeth 11 are close to each other), the rotation tangent direction is from below to above, and in each front view, the die body 10 on the right side is oriented clockwise, and the die body 10 on the left side is oriented clockwise. The die body 10 rotates counterclockwise. On the other hand, the left and right pairs of die bodies 10 in the secondary processing unit 10B are engaged with each other, and the tangential direction of rotation at the engaged portion is indicated by arrow A2 in the figure.
As shown in the figure, there is one that is configured to face downward. Each die body 10 in this secondary processing unit 10B is connected to the primary processing unit 10A located above it.
There is a part that engages with the corresponding die main body 10 above. Further, a mounting boss 14 is formed at the rear of the die body 10, and this boss 14 is fitted into a tapered flange-shaped mounting end 16 of the drive shaft 15. Furthermore, a feeding trough 17 for the waste material W is provided at the meshing part of the die body 10 at the center of the front face of the die device 2, and this has sufficient strength to withstand the pressure generated by compressing and solidifying the waste material. be. A charging hopper 18 is provided above the charging trough 17. Further, a processed waste material W (7) discharge trough 19 is provided in front of the processed product discharge section 13 in the die body 10, and these die devices are covered with a casing 20 at least from the front part to the peripheral part. It is something that can be done. Next, a power transmission mechanism to the die main body 10 in such a die device 2 will be explained. First, reference numeral 21 is the output shaft of the drive motor M,
An output gear 22 is fixed to the tip of the output shaft. This output gear 22 meshes with a relay gear 23 that is pivotally supported on the machine frame 1. Furthermore, this relay gear 23
is a relay reduction gear 24 that rotates integrally around this shaft.
The relay reduction gear 24 is connected to the secondary processing unit 10.
It meshes with a drive gear 25A provided on one side of the drive shaft 15 on the B side substantially downward. The drive gear 26A provided on the drive shaft 15 of the other die main body 10 on the side of the secondary processing unit 10B meshes with the drive gear 25A, thereby transmitting rotation in mutually opposite directions. Furthermore, these drive gear 25A and drive sub-gear 26
A is engaged with a drive gear 25B and a drive sub-gear 26B for driving the primary processing unit 10A,
These are directly connected to the drive shafts 15 of the die bodies on the primary processing unit 10A side and rotated. Incidentally, reference numeral 27 is a cover that covers the transmission device 3 mainly consisting of each gear. The present invention has the configuration as described above, and operates as follows to solidify waste material W.
まず適宜のスイッチング操作により駆動用モーターMに
給電し、これの運転を開始する。しかる時はこの駆動用
モーターMの回転が、出力軸21に取り付けられた出力
ギヤ22から中継ギヤ23、中継減速24を介して駆動
ギヤ25A、25Bに伝達されるとともに更に他の駆動
副ギヤ26A126Bに伝達されて四つのダイス本体1
0の回転をなさしめるのてある。即ち一次処理ニユツト
10Aにおける左右一対のダイス本体10は、最も接近
した位置て互いに回転接線方向が上方に向かうように回
転するとともに、二次処理ニユツト10Bにおいては、
互いに噛み合つた左右一対のダイス本体10が、互いに
噛み合つた位置でその回転接線方向を下方に向けるよう
に駆動がなされるのである。このような運転状態のもと
にホッパ18から廃材Wを投入すると、まず一次処理ニ
ユツト10Aの上部中間部に至り、一次処理ニユツト1
0Aにおけるダイス本体10の回転に従つて下方の廃材
から順次ダイス本体10の押し出し歯11により、これ
を押し出し歯の歯間に詰まるようになつてほぼ半周する
ように回転し、その最下地点で二次処理ニユツト10B
における各ダイス本体10と噛み合い、それぞれの押し
出し歯間に挟み込まれていくのである。しかるときには
その体積を圧縮され、また水分等が混入していた時には
それが搾り出されて更に加工孔12内に押し込まれてい
くのである。そして二次処理ニユツト10B側において
は、更に左右一対のダイス本体10が噛み合つているか
ら、その押し出し歯11の噛み合い部において更に同じ
ような運転がなされ、加工孔12に廃材Wが完全につき
固められた状態で押し込まれ、最終的にはダイス本体1
0の中心寄りの加工品排出部13側の加工孔12の端部
からスティック状になつて(符号W″で示す)排出され
るのである。もとより廃材Wはすべてが一次処理ユニッ
ト10Aにおけるダイス本体を経由することなく、その
押し出し歯11の間から直接二次処理ニユツト10Bに
おけるダイス本体の間に落ち込みここで押し出し歯11
によつてつき固めるように処理されるものである。本発
明は以上述べたような構成を有するものであり、廃材等
の圧縮処理が二段階に行われるものであるから、あらゆ
る排材を円滑に固粒化することができるものである。First, power is supplied to the drive motor M by an appropriate switching operation, and its operation is started. At an appropriate time, the rotation of this drive motor M is transmitted from the output gear 22 attached to the output shaft 21 to the drive gears 25A, 25B via the relay gear 23 and the relay reduction gear 24, and is further transmitted to the other drive sub-gear 26A126B. transmitted to the four die bodies 1
There is something that makes the rotation of 0. That is, the pair of left and right die bodies 10 in the primary processing unit 10A are rotated so that their rotational tangential directions are directed upward when they are closest to each other, and in the secondary processing unit 10B,
The pair of left and right die bodies 10 that are engaged with each other are driven so that their rotational tangential direction is directed downward at the mutually engaged position. When waste material W is charged from the hopper 18 under such operating conditions, it first reaches the upper middle part of the primary treatment unit 10A, and
As the die main body 10 rotates at 0A, the waste material from the lower part is sequentially moved by the extrusion teeth 11 of the die main body 10 so that it gets stuck between the teeth of the extrusion teeth and rotates approximately half a revolution, and at the lowest point. Secondary processing unit 10B
It meshes with each die main body 10 in and is sandwiched between the respective extrusion teeth. When this happens, its volume is compressed, and when water or the like is mixed in, it is squeezed out and pushed further into the processed hole 12. Then, on the secondary processing unit 10B side, since the pair of left and right die bodies 10 are further engaged, the same operation is performed at the engagement portion of the extrusion teeth 11, and the waste material W is completely solidified in the processing hole 12. The die body 1 is pushed in with the
The waste material W is discharged in the form of a stick (indicated by the symbol W'') from the end of the processed hole 12 on the side of the processed product discharge section 13 near the center of the die. It falls directly between the die bodies in the secondary processing unit 10B from between the extrusion teeth 11 without passing through the extrusion teeth 11.
It is treated by compacting it. The present invention has the above-described configuration, and since the compression treatment of waste materials is performed in two stages, it is possible to smoothly solidify all kinds of waste materials.
第1図は本発明たる廃材等の固粒化装置を示す一部破断
斜視図、第2図は同上正面図、第3図は同上側面図、第
4図は同上側平図、第5図はダイス部分を拡大して示す
縦断平面図、第6図はダイス本体の周面部の一部を示す
平面図、第7図は廃材等の処理作用を示すダイス本体の
縦断面図てある。
1;機枠、2;ダイス装置、3:伝動装置、10;ダイ
ス本体、10A;一次処理ニユツト、10B;二次処理
ニユツト、11;押し出し歯、12;加工孔、M;駆動
用モーター、W;廃材。Fig. 1 is a partially cutaway perspective view showing the apparatus for solidifying waste materials, etc. according to the present invention, Fig. 2 is a front view of the same, Fig. 3 is a side view of the same, Fig. 4 is a plan view of the above, and Fig. 5 is a side view of the same. 6 is a plan view showing a part of the circumferential surface of the die body, and FIG. 7 is a longitudinal sectional view of the die body showing the processing action for waste materials. 1; Machine frame, 2; Die device, 3: Transmission device, 10; Die body, 10A; Primary processing unit, 10B; Secondary processing unit, 11; Extrusion tooth, 12; Machining hole, M; Drive motor, W ;Waste material.
Claims (1)
ス本体よりなる一次処理ニユツトと、その下方に配設さ
れて、それぞれ反対方向に駆動される一対の円環状のダ
イス本体より二次処理ニユツトとをケーシング内に具え
てなり、これら各ダイス本体は外周部分に押し出し歯を
具え、且つダイス本体における噛み合い歯の歯間底部に
はダイス本体の中心部に向つて貫かれた加工孔を有し、
且つ前記一次処理ニユツトにおける一対のダイス本体は
互いに非接触状態に回転するとともに互いの芯間側の回
転接線方向を上方に向かうように構成し、一方二次処理
ニユツトにおけるダイス本体は、前記押し出し歯におい
て互いに噛み合い、且つそれぞれその上方に配設された
一次処理ニユツトにおける対応するダイス本体と噛み合
つて回転することを特徴とする廃材等の固粒化装置。1. A primary processing unit consisting of a pair of annular die bodies that are driven in opposite directions, and a secondary processing unit that is disposed below and consists of a pair of annular die bodies that are driven in opposite directions. in the casing, each of these die bodies has extruded teeth on the outer peripheral portion, and has a machined hole penetrating toward the center of the die body at the bottom between the teeth of the meshing teeth in the die body,
The pair of die bodies in the primary processing unit are configured to rotate in a non-contact manner with each other and to direct the tangential direction of rotation between the cores upward, while the die bodies in the secondary processing unit rotate in a non-contact manner. A solidification device for waste materials, etc., which is characterized in that the die bodies mesh with each other and rotate while meshing with corresponding die bodies in a primary processing unit disposed above the die bodies.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58118425A JPS6045932B2 (en) | 1983-06-30 | 1983-06-30 | Solidification equipment for waste materials, etc. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58118425A JPS6045932B2 (en) | 1983-06-30 | 1983-06-30 | Solidification equipment for waste materials, etc. |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6012124A JPS6012124A (en) | 1985-01-22 |
JPS6045932B2 true JPS6045932B2 (en) | 1985-10-12 |
Family
ID=14736321
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP58118425A Expired JPS6045932B2 (en) | 1983-06-30 | 1983-06-30 | Solidification equipment for waste materials, etc. |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6045932B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0134746Y2 (en) * | 1984-05-31 | 1989-10-23 |
-
1983
- 1983-06-30 JP JP58118425A patent/JPS6045932B2/en not_active Expired
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0134746Y2 (en) * | 1984-05-31 | 1989-10-23 |
Also Published As
Publication number | Publication date |
---|---|
JPS6012124A (en) | 1985-01-22 |
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