JPS6040212A - Method of molding concrete body with ceramic rigid decorative surface - Google Patents
Method of molding concrete body with ceramic rigid decorative surfaceInfo
- Publication number
- JPS6040212A JPS6040212A JP5935983A JP5935983A JPS6040212A JP S6040212 A JPS6040212 A JP S6040212A JP 5935983 A JP5935983 A JP 5935983A JP 5935983 A JP5935983 A JP 5935983A JP S6040212 A JPS6040212 A JP S6040212A
- Authority
- JP
- Japan
- Prior art keywords
- ceramic
- decorative surface
- present
- concrete body
- formwork
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Producing Shaped Articles From Materials (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
この発明は、粘土、超高温用セラミックスファイバー短
繊維及びアルミナ粉末からなる新しい焼成セラミックス
硬質化粧面を有するコンクリートｎ一体の成形方法の開
示に係るものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to the disclosure of a method for integrally molding concrete having a new baked ceramic hard decorative surface made of clay, ultra-high temperature ceramic fiber short fibers, and alumina powder.
而して、従前に於るこの種のセラミックス板に於ては、
カーボンファイバー、グラスファイバー等を混入するも
のが開発されているが、これらの板は、焼成の段階でカ
ーボンファイバーの燃焼、焼失、グラスファイバーの融
Ｍ等の不都合を有し、焼成温度を低くするため、十分な
焼成品ができない欠点を有したものである。Therefore, in the conventional ceramic plate of this type,
Products containing carbon fiber, glass fiber, etc. have been developed, but these have disadvantages such as burning and burning out of the carbon fiber and melting of the glass fiber during the firing stage, and it is necessary to lower the firing temperature. Therefore, it has the disadvantage that it cannot produce a sufficient fired product.
又、従１１０の型枠施行に於ては、大工手間、型枠木材
、型枠取外し等の費用、手間を要請されたと共に、コン
クリ−１・養生、型枠の取外しを待たなくては、次の工
程に着手し得ない為、−１期の長びく不都合を有したも
のである。In addition, in implementing the formwork of Sub-110, we were required to pay for the carpenter's labor, formwork wood, formwork removal, etc., and we had to wait for concrete 1, curing, and formwork removal. Since the next process could not be started, the -1 period was prolonged and inconvenient.
本発明は斯かる従前例に於る不都合に鑑み特に案出され
たものであって、その主たる目的の一つは、型４３ｙ施
行を大幅にｌｉｔ減して低コストとなずようにしたもの
である。The present invention was devised especially in view of the inconveniences in the conventional precedent, and one of its main purposes is to significantly reduce the number of liters of type 43y implementation and achieve low cost. It is.
又、本発明はコンクリ−１・養生、型枠取外しを待たす
次の工程への着手を可能となし工期の短縮化を図るよう
にしたものである。Further, the present invention is designed to shorten the construction period by making it possible to start the next process that requires waiting for concrete 1/curing and removal of the formwork.
更に、本発明に於てはセキ板自体にタイル状、素焼状の
化粧面を有するため表面仕上げ殊にタイルの張込み施行
を不要となすようにしたものである。Furthermore, in the present invention, since the side board itself has a tile-like or unglazed decorative surface, there is no need for surface finishing, especially tiling.
次いで本発明に於ては粘土中にアルミナ粉末を混入、焼
成することにより、従前のセラミック板に比して著しく
硬度の高い板の焼成を可能となし、更に強度の向上をも
期し得るようにしたものである。Next, in the present invention, by mixing alumina powder into the clay and firing it, it is possible to create a board that is significantly harder than conventional ceramic boards, and it is also possible to improve the strength. This is what I did.
而して、本発明は、斯かる緒特性の適切且つ合１−１的
々な奏効を期すべく其の構成の要旨をｌＯ〜５’Ｏｗｔ
％のアルミナ粉末を混入した粘土粉末に超高温用セラミ
ックファイバー短繊維を混入して型イ・」けしだ後、乾
燥、焼成して得られたセラミック板を型枠両面又はいず
れか一方に配設してセキ板となし、これにコンククリー
トを打設養生するようにした点に置くと共に、斯かる構
成の要旨に附随した相当の設計変更を予定したものであ
る。Therefore, in order to achieve an appropriate and comprehensive effect on the characteristics of the present invention, the gist of the structure has been developed from 10 to 5'Owt.
% of clay powder mixed with alumina powder mixed with ultra-high temperature ceramic fiber short fibers is molded, dried and fired, and the resulting ceramic plate is placed on either or both sides of the mold. In addition to constructing concrete slabs and curing them, considerable design changes were planned in keeping with the gist of this structure.
以下、本発明の詳細を図面に示す典型的な一天雄側につ
いて説明するに、（１）は成形型であって、この型（１
）中に粘土とアルミナ粉末の混練物に超高温用セラミッ
クファイバー短繊維を吹伺はガン（２）で混ぜながら吹
き伺け、型伺けを行ない、次に乾燥させ、焼成炉に於て
、１２００〜１８００℃の範囲で焼成してセラミンク板
（３）を作り、該セラミック板（３）をコンクリート打
設用の捨型枠となし、型枠両面又はいずれか一方の型枠
板として使用するものである。Hereinafter, details of the present invention will be explained with reference to a typical Itteno side shown in the drawings. (1) is a molding die;
) The mixture of clay and alumina powder is mixed with ultra-high temperature ceramic fiber short fibers using a gun (2), then molded, then dried and placed in a kiln. A ceramic plate (3) is produced by firing at a temperature in the range of 1200 to 1800°C, and the ceramic plate (3) is used as a waste formwork for pouring concrete, and is used as a formwork plate for both sides or either side of the formwork. It is something.
尚、該セラミンク板（３）の四周面部は係合用の西条（
３）ａ、凹条（３）ｂを対向した辺縁か一対をなすよう
に条設したものである。In addition, the four peripheral surfaces of the ceramic plate (3) are provided with Saijo (saijo) for engagement.
3) A and grooved stripes (3) b are provided so as to form a pair on opposite edges.
又、該セラミック板（３）の表面には、タイル状をなす
よう目地（３）ｃを条設したものであって、裏面に於て
は、セパレーター（４）を掛止める受部（３）ｄを一体
的に設けるようにしだもである。In addition, the surface of the ceramic plate (3) is provided with joints (3) c so as to form a tile shape, and the back surface is provided with a receiving part (3) on which the separator (4) is hung. d is provided integrally.
第４図に於ては、該セパレーター（４）に鉄筋（５）を
固定したものである。In FIG. 4, reinforcing bars (5) are fixed to the separator (4).
本発明は斜上に於る特徴ある構成、就中１０〜５０ｗｔ
％のアルミナ粉末を混入した粘土粉末にａ高温用セラミ
ックファイバー単ｍＭ１を混入して型付けした後、乾燥
、焼成して得られたセラミック板を型枠両面又はいずれ
か一方に配設してセキ板となし、これにコンクリートを
打設養生するようにしたことによって前記せる従前例の
欠陥を有効に是正し得たものであって、以下の具体的な
効果を奏し得たものである。The present invention has a characteristic configuration in the diagonally upward direction, especially 10 to 50 wt.
% of alumina powder mixed with clay powder mixed with 1 mM of high-temperature ceramic fiber, molded, dried and fired, and the resulting ceramic plate was placed on either side or both sides of the mold to form a seki board. By pouring concrete into the concrete and curing it, the deficiencies of the prior art described above could be effectively corrected, and the following specific effects could be achieved.
即ち、本発明に於ては超高温用セラミックファイバー短
繊維（成分かアルミナ、シリカ、酸化第２鉄、チタニア
、カルシア、マグネシアＡ俗よりなる。）を混入して焼
成したことによって、焼成温度を高いものとなし、粘土
焼成による焼結を良好なものとなし、更にアルミナ粉末
の添加によって、焼結の促進化を図ったことによって焼
成セラミック板をより硬度の高いものとし、著しい強度
の向上を期し該セラミック板の表面、角部、綾部に於て
も割れ、ひびの発生をしに〈＜シたものである。That is, in the present invention, by mixing and firing ultra-high temperature ceramic fiber short fibers (consisting of alumina, silica, ferric oxide, titania, calcia, and magnesia A), the firing temperature can be lowered. By increasing the hardness and sintering by clay firing, and by adding alumina powder to accelerate sintering, the fired ceramic plate is made even harder, and its strength is significantly improved. In order to prevent cracks from occurring on the surface, corners, and treads of the ceramic plate.
又、本発明に於ては、か覧る強度を得たことによって、
躯体を構成する捨型枠としての使用に十分耐え得るよう
にしたものである。In addition, in the present invention, by obtaining visible strength,
It is designed to be durable enough to be used as a formwork for constructing the frame.
更に、本発明に於てはセラミックス特有の表面特性、就
中素焼状の審美性を有する化粧面の外壁材の躯体となし
、タイル張り施行を省略するようにしたものである。Furthermore, in the present invention, the material is used as a frame for a decorative exterior wall material that has the surface characteristics unique to ceramics, especially the esthetics of unglazed ceramics, so that tiling is omitted.
次いで、本発明はコンクリート養生、型枠取外しを待た
ず次の工程への着手を可能となし、工期の短縮化を期し
得たものである。Next, the present invention makes it possible to start the next process without waiting for concrete curing and removal of formwork, thereby shortening the construction period.
斜上に於る通り本発明は新しいセラミック硬質化別面を
有するコンクリ−１１体の成形方法の提供をその目的と
したものである。As stated above, the object of the present invention is to provide a new method for forming a concrete body 11 having a ceramic hardened surface.
第１図は本発明の典型的な一実施例を示す断面図、第３
１Δは同斜視図、第４図は同断面図である。・
尚１図中、（Ｌ）・・・成形型、（２）・・・吹伺はカ
ン、（３）・・・セラミック板、（４）・・・セパレー
ター、（５）・・・鉄筋を示したものである。
手続補正書（方式）
昭和５９年 ８月３０日
特許庁長官 志 賀 学 殿
１事性の表示
昭和５８年特許願第５９３５９号
２発明の名称
セラミック硬質化粧面を有するコンクリート躯体の成形
方法３補ｊ１：をする者
事件との関係 特許出願人
代表者 小 林 聰 介
４代理人 〒１０１山０３ （８１３１（） ３２３２
〜３２３５６補正の対象 明細書に於ける図面の簡単な
説明の欄７補正の内容 別紙の通り
明細書節４、図面の簡単な説明の欄を以下の通り訂正す
る。
「４図面の簡単な説明
ｔｉＳ１図〜第２図は本発明の典型的な一実施例を示す
断面図、第３図は同斜視図、第４図は同断面図である。FIG. 1 is a sectional view showing a typical embodiment of the present invention, and FIG.
1Δ is the same perspective view, and FIG. 4 is the same sectional view.・ In Figure 1, (L)...Mold, (2)...Blowing hole, (3)...Ceramic plate, (4)...Separator, (5)...Reinforcement bar. This is what is shown. Procedural amendment (method) August 30, 1980 Manabu Shiga, Commissioner of the Patent Office 1. Statement of the matter 1982 Patent Application No. 59359 2. Name of the invention 3. Supplementary method for forming a concrete frame having a ceramic hard decorative surface j1: Relationship with the case of a person who does
~32356 Target of amendment Contents of amendment in column 7 of brief explanation of drawings in the specification As shown in the attached document, the column of brief explanation of drawings in section 4 of the specification will be corrected as follows. 4 BRIEF DESCRIPTION OF THE DRAWINGS 1 to 2 are sectional views showing a typical embodiment of the present invention, FIG. 3 is a perspective view thereof, and FIG. 4 is a sectional view thereof.
Claims (1)
末に超高温用セラミックファイバー短繊ｆｌｊ１を混入
して型付けした後、乾燥、焼成してイリられたセラミン
ク板を型枠両面又はいずれか−ン〕に配設してセキ板と
なし、これにコンクリ−１・を打設養生するようにした
ことを特（並どするセラミンク硬質化粧面を有するコン
クリ−１・躯体の成形方法。Viscous-1 mixed with 10 to 50 wt% alumina powder = ultra-high temperature ceramic fiber short fiber flj1 mixed in the powder, molded, then dried, fired, and filled ceramic plate on both sides of the mold or either side. A special method for forming a concrete frame having a hard decorative surface of ceramic 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5935983A JPS6040212A (en) | 1983-04-06 | 1983-04-06 | Method of molding concrete body with ceramic rigid decorative surface |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5935983A JPS6040212A (en) | 1983-04-06 | 1983-04-06 | Method of molding concrete body with ceramic rigid decorative surface |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS6040212A true JPS6040212A (en) | 1985-03-02 |
Family
ID=13110988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5935983A Pending JPS6040212A (en) | 1983-04-06 | 1983-04-06 | Method of molding concrete body with ceramic rigid decorative surface |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6040212A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02120455A (en) * | 1988-10-27 | 1990-05-08 | Mitsubishi Mining & Cement Co Ltd | Adhesive setting of large-sized interior member and exterior member |
-
1983
- 1983-04-06 JP JP5935983A patent/JPS6040212A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02120455A (en) * | 1988-10-27 | 1990-05-08 | Mitsubishi Mining & Cement Co Ltd | Adhesive setting of large-sized interior member and exterior member |
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