JPS60221231A - Box member assembly line - Google Patents
Box member assembly lineInfo
- Publication number
- JPS60221231A JPS60221231A JP5044585A JP5044585A JPS60221231A JP S60221231 A JPS60221231 A JP S60221231A JP 5044585 A JP5044585 A JP 5044585A JP 5044585 A JP5044585 A JP 5044585A JP S60221231 A JPS60221231 A JP S60221231A
- Authority
- JP
- Japan
- Prior art keywords
- box member
- working
- assembly line
- conveyor
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
Description
【発明の詳細な説明】 本発明は筐体組立フィンに関するものである。[Detailed description of the invention] The present invention relates to a housing assembly fin.
従来の筐体組立は定置式組立方式を採用しており、筐体
下部へσ）部品取付作業時、作業者がしゃがむ姿勢とｔ
「す、作業性が悪く、組立も製作図面と照合して実施す
る為効率が悪かった。Conventional case assembly uses a stationary assembly method.
``The work efficiency was poor, and the assembly was performed by comparing it with the manufacturing drawings, so it was inefficient.
又一定タクトで流れる組立ラインと比ベペースメーキン
グがなく効率が悪かった。Also, compared to an assembly line that runs at a constant tact, there was no pacemaking, making it less efficient.
本発明は叙上の点に着目し成されたもので、その目的と
する所は筐体組立ラインを提供せんとするものである。The present invention has been made with attention to the above points, and its object is to provide a housing assembly line.
実に本発明の一実施例を図について説明すれば、第１図
にお℃・て、未組立筐体１、筐体リフター２、回転テー
ブル付き台車３、台車をひっかけ搬送する搬送機４、作
業指示器５、中間ストレージ６、進度収集端末７、組立
管理ボード８、マシンコントローラ９、無人運搬車１０
及びコンピュータシステム１１より構成される。To explain one embodiment of the present invention with reference to the drawings, FIG. 1 shows an unassembled casing 1, a casing lifter 2, a trolley 3 with a rotary table, a conveyor 4 for hooking and transporting the trolley, and a workpiece. Indicator 5, intermediate storage 6, progress collection terminal 7, assembly management board 8, machine controller 9, unmanned carrier 10
and a computer system 11.
第２図にて回転テーブル付台車を説明すれば、１．５０
０−ｘ８００″のフレーム１２の下側に６６０３幅で自
在車１５α、固定車１３ｂおよびフック１４を配置し、
フレーム１２上に回転部材（マワール） １５に穴１６
をストッパービン１７と同一高さに配置し回転部材１５
上面にテーブルを固定し構成するものである。If we explain the cart with rotating table in Figure 2, it will be 1.50
A flexible wheel 15α, a fixed wheel 13b, and a hook 14 are arranged on the lower side of the frame 12 of 0-x800″ with a width of 6603,
Rotating member (mawar) on frame 12 and hole 16 in 15
is placed at the same height as the stopper bin 17 and the rotating member 15
It consists of a table fixed to the top surface.
次に第６図にて搬送機について説明すれば、」１下動可
能な爪１９を１．５Ｍピッチに１６ケ配置した送りざお
２０を連結板２１を介し油圧シリンダー２２と連結し、
一対のガイドレール２５−ヒに設置する。Next, to explain the conveyor with reference to FIG. 6, a feed rod 20 in which 16 pawls 19 that can be moved downward are arranged at a pitch of 1.5M is connected to a hydraulic cylinder 22 via a connecting plate 21.
It is installed on a pair of guide rails 25-H.
送りざお２０はガイド板２４により案内される。連結板
２１の往復軌跡内にリミットスイッチ２５α。The feed rod 20 is guided by a guide plate 24. A limit switch 25α is provided within the reciprocating trajectory of the connecting plate 21.
２５ｈ、２５Ｃを配置し、ケーブル２６を介して制御盤
２７、油圧ホース２Ｂを介して油圧ユニット２９と接続
する。尚、継手３０を介し４．５Ｍ単位長さでガイドレ
ール２３、送りざお２０を連結する構成とする。25h and 25C are arranged and connected to a control panel 27 via a cable 26 and a hydraulic unit 29 via a hydraulic hose 2B. Note that the guide rail 23 and the feed rod 20 are connected via a joint 30 in units of length of 4.5M.
次に動作について説明すれば、第１図において、未組立
筐体１は筐体す７ター２のテーブルが底に降かった状態
で人手で乗せ、台車６のテーブル面と同一高さまで」１
昇させ台車３に筐体１を人手で乗せる。台車３は１．５
Ｍピッチで設置された爪を持つ搬送機４によって、ステ
ーション間を自動搬送される。作業者は作業指示器５の
指示に従って組付部品を中間ストレージ６より取り出し
、作業指示に基づいて作業を実施してゆく。Next, to explain the operation, in FIG. 1, the unassembled casing 1 is placed on the casing 7 by hand with the table of the casing tar 2 on the bottom, and raised to the same height as the table surface of the trolley 6.
The housing 1 is lifted up and placed on the trolley 3 manually. Dolly 3 is 1.5
The paper is automatically transported between stations by a transport machine 4 having claws arranged at M pitches. The worker takes out the assembly parts from the intermediate storage 6 in accordance with the instructions from the work instruction device 5, and carries out the work based on the work instructions.
ユニット組立職場よりの組立部品類は無人運搬車１０に
より運ばれ、進度収集端末７で登録後中間ストレージ乙
の所定０ケーシヨンに格納される。組立ラインは複数の
機種を混在させ投入する為、搬送機４の運転モード（爪
の選択、中間停止ＯＲ最終停止、移動スピード）、作業
指示器の画面選択、組立の進行状態をマシンコント０−
５−９を介してコンピュータシステム１１がオンライン
制御を実施する。Assembly parts from the unit assembly workplace are transported by an unmanned carrier 10, registered at a progress collection terminal 7, and then stored in a predetermined 0 case in intermediate storage B. Since the assembly line inputs a mixture of multiple models, machine control is used to control the operation mode of the transporter 4 (jaw selection, intermediate stop OR final stop, movement speed), work instruction screen selection, and assembly progress status.
Computer system 11 performs online control via 5-9.
第２図において、フレーム１２の下側に自在車１６ａ１
固定車１６ｈを設は台車を形成した上で回転部材（マワ
ール）１５を介してテーブル１８を取付け、テーブル１
８が自由に回転出来る構造とする。回転部材外側に設け
た穴１６にストッパーピン１７を出し入れし回転をスト
ップする。又搬送８４の移動運動はフック１４を介して
台車に伝達される。In FIG.
The fixed wheel 16h is installed to form a cart, and the table 18 is attached via the rotating member (mawar) 15, and the table 1
8 can rotate freely. A stopper pin 17 is inserted into and removed from a hole 16 provided on the outside of the rotating member to stop the rotation. The movement of the conveyor 84 is also transmitted to the carriage via the hook 14.
第３図において、搬送機は１５Ｍピッチで１６ケの爪１
９を配置した送りざお２ｏを連結板２１を介し油圧シリ
ンダー２２と連結し、ガイド板２４の案内によりシリン
ダー２２の動きに沿って送りざお２゜は往復運動する。In Figure 3, the conveyor has 16 claws 1 at a pitch of 15M.
A feed rod 2o on which a cylinder 9 is arranged is connected to a hydraulic cylinder 22 via a connecting plate 21, and the feed rod 2o reciprocates along the movement of the cylinder 22 under the guidance of a guide plate 24.
リミットスイッチ２５αは原点１、３ 。Limit switch 25α is at origin 1 and 3.
２５ｈは中間停止（１，６Ｍ）、２５Ｃは最終停止（ｇ
１’）のそれぞれの検出スイッチであり、制御盤からの
指示によりフィンガー１９、油圧シリンダー移動スピー
ドの高速、低速及び停止位置が選択され運転される。25h is intermediate stop (1,6M), 25C is final stop (g
1'), and the finger 19, hydraulic cylinder moving speed, high speed, low speed, and stop position are selected and operated according to instructions from the control panel.
第４図において、組立エリアを説明すれば筐体１は台車
３に乗って搬送機４で組立ステーションに運ばれる。作
業者は作業指示器５の画面の指示に従って組立部品を取
り作業する。又組立面にあわせ筐体を回転させ一方向か
ら組立を実施するものである。ステージ目ンシグナル３
１は青色点灯で作業者の投入指示、赤色点灯で作業トラ
ブルの表示をする。又作業完了時次ステーションへ筐体
を搬送させるコーリングスイッチ３２を設けておく、搬
送機移動時にはパトライト３６を点灯させ、警報ブザー
を鳴らし作業者に知らせる。作業台３４は補助作業を実
施する為のものであり、小口品ボックス３５を付けであ
る。Referring to the assembly area in FIG. 4, a housing 1 is mounted on a trolley 3 and transported to an assembly station by a conveyor 4. As shown in FIG. The worker picks up the assembly parts and works according to the instructions on the screen of the work instruction device 5. Also, the casing is rotated to match the assembly surface and assembly is performed from one direction. Stage number signal 3
1 lights up in blue to instruct the worker to input, and lights up in red to indicate work trouble. Furthermore, a calling switch 32 is provided to transport the casing to the next station when the work is completed, and when the transport machine is moved, a patrol light 36 is turned on and an alarm buzzer sounds to notify the worker. The workbench 34 is used for performing auxiliary work, and is equipped with a small item box 35.
又コンピュータシステムは部品格納状態を進度収集端末
７より収集し、機種別部品リストど照・ ４ ・
合し投入機種の投入計画及び未納品リストを発行し、ユ
ニット組立職場をフォローする。又各ステーションでの
作業者投入指示、混在生産での組立ステージ目ンでの作
業指示５、搬送機４の制御を実行するものである。In addition, the computer system collects the parts storage status from the progress collection terminal 7, and issues a list of parts by model, an introduction plan for the models to be combined, and a list of undelivered items, and follows up on the unit assembly workplace. It also executes worker input instructions at each station, work instructions 5 at the assembly stage in mixed production, and control of the transport machine 4.
本組立ラインによれば、回転テーブル付き台車を使用す
ることにより、作業高さが高くなり筐体下部への部品数
句でも作業者の作業姿勢が改善される。又筐体を自由に
回転出来るので作業面の統一が可能力である。According to this assembly line, by using a cart with a rotary table, the working height is increased, and the working posture of the worker is improved even when a few parts are placed at the bottom of the casing. Also, since the casing can be rotated freely, it is possible to unify the work surface.
搬送機による組立ラインではステーション間の工順、工
数分割により混在生産が出来、自由度が大きく、作業の
ペースメーキングが出来効率があがる。又作業指示器で
作業内容、工順を指示する為、図面との照合が不要とな
り無図面化が出来ると同時に熟練者でなくても作業が出
来る様になる。又、組立ラインへのユニット品の同期化
がはかられ、筐体組立ラインと二ニット組立ラインとの
結合がはかれる。Assembly lines using conveyors allow for mixed production by dividing the steps and man-hours between stations, allowing a greater degree of freedom and improving efficiency by allowing work pacemaking. In addition, since the work contents and route are instructed using a work instruction device, there is no need to check with drawings, and at the same time, it is possible to do the work without drawings, and at the same time, even non-skilled workers can perform the work. In addition, synchronization of unit products to the assembly line is achieved, and the casing assembly line and the two-knit assembly line are connected.
第１図は本発明を説明するための全体図、第２図は本発
明の一実施例を説明するための回転テーブル付台車の斜
視図、第６図は同じく搬送機の斜視図、第４図は同じく
組立エリアを説明するための斜視図である。
１：未組立筐体、 ２：筐体リフター、３、回転テーブ
ル付台車、４：搬送機、５：作業指示器、 ６：中間ス
トレージ、７、進度収集端末、 ８：組立管理ボード、
９ ：マシンコントローラー、１０：無人運搬料、１１
：コンピュータシステム、１２；フレーム、１３α ：
自在車、 １３ｈ：固定車、１４：フック、 １５：回
転部材、
１６；穴、 １７：ストツパービン、
１８：テーブル、 １９：爪、
２０；送りざお、 ２１：連結板、
２２：油圧シリンダー、２５ａ、ｈ ニガイドレール、
２４ニガイド板、２５α、ｈ、ｃ ： リミットスイッ
チ、２６、ケーブル、 ２７：制御盤、
２８二油圧ホース、 ２９：油圧ユニット、３０：継手
、３１ニスチージヨンシグナル、３２：コーリングスイ
ッチ、３６：パトライト、３４：作業台、 ５５；小口
品ボックス。
代理人弁理士 小 川 勝 男FIG. 1 is an overall view for explaining the present invention, FIG. 2 is a perspective view of a cart with a rotary table for explaining an embodiment of the present invention, FIG. 6 is a perspective view of a conveyor, and FIG. The figure is also a perspective view for explaining the assembly area. 1: Unassembled case, 2: Case lifter, 3: Cart with rotating table, 4: Transport machine, 5: Work instruction device, 6: Intermediate storage, 7: Progress collection terminal, 8: Assembly management board,
9: Machine controller, 10: Unmanned transportation fee, 11
: Computer system, 12; Frame, 13α :
Freewheel, 13h: Fixed wheel, 14: Hook, 15: Rotating member, 16: Hole, 17: Stopper bin, 18: Table, 19: Claw, 20: Feed rod, 21: Connecting plate, 22: Hydraulic cylinder, 25a, h Ni guide rail,
24 Guide plate, 25α, h, c: Limit switch, 26, Cable, 27: Control panel, 28 Hydraulic hose, 29: Hydraulic unit, 30: Coupling, 31 Nistegeon signal, 32: Calling switch, 36: Patrol light , 34: Workbench, 55; Small items box. Representative Patent Attorney Katsuo Ogawa
Claims (1)
転部材を設けた台車と単独に」１下動可能な爪を任意の
ピンチに配置した送りざおを油圧で直線往復運動するシ
リンダーロンドを連結させ、台車のキャスターをガイド
する一対のガイドレール***に設置した搬送機と任意
のピッチで設けた爪と垂直方向に作業ｆｆ−ＩＪアと作
業指示器、ステーションシグナル、進度収集端末及び部
品格納中間ストレージを設け、コンピュータ制御を特徴
とする筐体組立ライン。On the housing assembly line, a carriage with a rotating member installed inside a double-structured table is connected to a cylinder rod that moves linearly reciprocally using hydraulic pressure, and a feed rod with claws that can be moved down by 1" and arranged in any pinch position. , a transport machine installed in the center on a pair of guide rails that guide the casters of the cart, claws provided at arbitrary pitches, a work ff-IJ in the vertical direction, a work indicator, a station signal, a progress collection terminal, and a parts storage intermediate. A housing assembly line with storage and computer control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5044585A JPS60221231A (en) | 1985-03-15 | 1985-03-15 | Box member assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5044585A JPS60221231A (en) | 1985-03-15 | 1985-03-15 | Box member assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS60221231A true JPS60221231A (en) | 1985-11-05 |
Family
ID=12859056
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5044585A Pending JPS60221231A (en) | 1985-03-15 | 1985-03-15 | Box member assembly line |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60221231A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03264227A (en) * | 1990-03-15 | 1991-11-25 | Fujitsu Ltd | Assembly line device |
| JP2007090513A (en) * | 2005-09-02 | 2007-04-12 | Ricoh Co Ltd | Workpiece carrying apparatus, workpiece manufacturing method, and method for manufacturing image forming apparatus |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5682141A (en) * | 1979-11-30 | 1981-07-04 | Hitachi Ltd | Instructing method of operation for assembly line |
-
1985
- 1985-03-15 JP JP5044585A patent/JPS60221231A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5682141A (en) * | 1979-11-30 | 1981-07-04 | Hitachi Ltd | Instructing method of operation for assembly line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03264227A (en) * | 1990-03-15 | 1991-11-25 | Fujitsu Ltd | Assembly line device |
| JP2007090513A (en) * | 2005-09-02 | 2007-04-12 | Ricoh Co Ltd | Workpiece carrying apparatus, workpiece manufacturing method, and method for manufacturing image forming apparatus |
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