JPS6021506A - Molding of electromagnetic valve coil - Google Patents
Molding of electromagnetic valve coilInfo
- Publication number
- JPS6021506A JPS6021506A JP12976883A JP12976883A JPS6021506A JP S6021506 A JPS6021506 A JP S6021506A JP 12976883 A JP12976883 A JP 12976883A JP 12976883 A JP12976883 A JP 12976883A JP S6021506 A JPS6021506 A JP S6021506A
- Authority
- JP
- Japan
- Prior art keywords
- coil
- sheet
- epoxy resin
- parts
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/127—Encapsulating or impregnating
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Magnetically Actuated Valves (AREA)
- Insulating Of Coils (AREA)
- Electromagnets (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は自動車用エンジンに使用される、比例電磁弁の
コイルを保護するためのエポキシ樹脂によるモールド方
法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an epoxy resin molding method for protecting the coil of a proportional solenoid valve used in an automobile engine.
比例電磁弁し１第１図に示ずよ・５に／ｌパイプ１の一
部に樹１指パイプ２を固舊してボビンを形成し、このボ
ビン」二に、ｉＪ線を巻回してコ・イル３とし、（１）
自動車のエンジンのＡＩ制御用として使用されるもので
ある。この比例電磁弁の表面には、ガソリン、オイル及
び排気凝縮水等Ｇが混入して流れるために、これらより
コイルを保護する必要があり、コイルのモールドが極め
て重要であるためにエポキシ樹脂４が塗布されている。Proportional solenoid valve 1 (not shown in Fig. 1) 5. Fasten a piece of pipe 2 to a part of pipe 1 to form a bobbin, and wind an iJ wire around this bobbin. (1) It is used for AI control of automobile engines. Since gasoline, oil, exhaust condensed water, and other gases mix and flow on the surface of this proportional solenoid valve, it is necessary to protect the coil from these.Since the mold of the coil is extremely important, epoxy resin 4 is used. It is coated.
従来の前記コイルのモールド方法としては、金型注型法
が行われている。これを第２図により説明すれば５は金
型、５ａは金型の型で比例電磁弁のコイルの大きさでる
。６ａは液体樹脂の注入口、６ｂは注入装置、８はシー
ルで１０は比例電磁弁である。７はコイル絶縁用の液状
の樹脂を示す。この場合のモールド方法としては、比例
電磁弁１０を金型の型５ａ内に挿入固定後、液状樹脂で
あるエポキシ樹脂７を注入装置６ｂにてコイル表面に７
ａのごとく注入浸透させる。その後金型と共に加熱して
、前記樹脂が硬化後、離型、表面のパリ取を行っている
がこの様なモールド工法は（１） コイルの金型への取
付、金型とコイル隙間のシール、型締め９液状樹脂の混
入、注入、硬化（２）
、離型と非電に多くの工程を要し
く２）金型の型締めによりパリが発生しパリ取り作業が
必要となる。As a conventional method for molding the coil, a mold casting method is used. To explain this with reference to FIG. 2, 5 is a mold, and 5a is the mold of the mold, which represents the size of the coil of the proportional solenoid valve. 6a is a liquid resin injection port, 6b is an injection device, 8 is a seal, and 10 is a proportional solenoid valve. 7 indicates a liquid resin for coil insulation. The molding method in this case is that after inserting and fixing the proportional solenoid valve 10 into the mold 5a, the epoxy resin 7, which is a liquid resin, is applied to the coil surface using the injection device 6b.
Inject and infiltrate as in a. After that, the resin is heated together with the mold, and after the resin has hardened, the mold is released and the surface is deburred.This molding method involves: (1) Attaching the coil to the mold and sealing the gap between the mold and the coil. , Mold Clamping 9 Mixing, injection, and curing of liquid resin (2) Many steps are required for mold release and non-electrification. 2) Clamping occurs during mold clamping, and burr removal work is required.
等の欠点があった。There were drawbacks such as.
本発明は前記欠点を解消するもので、比例電磁弁のコイ
ルのモールド方法として、エポキシ樹脂に硬化剤及び増
粘剤を混入してシート状とし、このシートをコイルの表
面に巻いて加熱するものである。加熱方法としては１次
ステップとしてシート状の樹脂を軟化−ＩＬ Ｌ、めて
コ・イル内の空気を排出する程度に加熱し微細な泡など
も排出し、二次ステップとして更に加熱することにより
、エポキシ樹脂を硬化させると共にコイルに完全に密着
させるものである。この様な方法で製造された比例電磁
弁のモールＩ′部目
ｆｉｌ 均一な膜厚が得られ、モールディングの外径寸
法梢度が良く、かつ温度変化に対して樹脂のクラックが
生しにくい。The present invention solves the above-mentioned drawbacks, and as a method for molding the coil of a proportional solenoid valve, a curing agent and a thickener are mixed into epoxy resin to form a sheet, and this sheet is wrapped around the surface of the coil and heated. It is. As for the heating method, the first step is to soften the sheet-shaped resin, then heat it to the extent that the air in the coil is expelled, and even fine bubbles are expelled, and the second step is to further heat it. , the epoxy resin is cured and completely adhered to the coil. Molding part I' of the proportional electromagnetic valve manufactured by such a method has a uniform film thickness, the molding has good hardness in the outer diameter dimension, and the resin is less prone to cracking due to temperature changes.
（２）密着性がよく、作動法体中に含まれる有害成分が
ニレＣルに触れることが無いために、腐蝕等（３）
の恐れが無い。(2) Since the adhesion is good and the harmful components contained in the working body do not come into contact with Elm C, there is no risk of corrosion etc. (3).
（３）金型が不要となり、金型費及びそのメンテナス費
用、金型の昇温エネルギー等も不要となり大１１なコス
ト低下になる。(3) A mold is no longer required, and mold costs, maintenance costs, and energy for heating the mold are also unnecessary, resulting in a significant cost reduction.
（４）比例制御弁の製造時間が大巾に短縮になる。(4) The manufacturing time of the proportional control valve is greatly reduced.
等の効果がある。There are other effects.
以下具体的に第３図の実施例について説明する１０は比
例電磁弁で、３はコイルである。１１し：１エポキシ樹
脂よりなるＱ、２ｍｍのシー１−で、変性ビスフェノー
ルＡ型エポキシ樹脂１００部に対して硬化剤としてジシ
アンシアシトを２〜１０部混入し更に増粘剤をし入れた
もの、又は変性ビスフェノールＡ型エポキシ樹脂１００
部に硬化剤としてエテルメチルイミダゾール２〜８部混
入し更に増粘剤を入れたものである。このシート１１を
コイル３の表面に１回巻きとして、重ね部を３〜５ｍｌ
としてコイルに巻きつける。次にこのシートを巻き付け
た比例電磁弁を、加熱炉に入れ一次シュアとして８０°
Ｃにて１時間加熱して、シートを（４）
軟化さ・Ｕる。この二１−稈にお６．）でコイル内の空
気。In the following, the embodiment shown in FIG. 3 will be specifically described. 10 is a proportional solenoid valve, and 3 is a coil. 11: 1 made of epoxy resin, 2 mm thick, 100 parts of modified bisphenol A type epoxy resin mixed with 2 to 10 parts of dicyanacylate as a hardening agent and further added with a thickener, or Modified bisphenol A type epoxy resin 100
2 to 8 parts of ethyl methyl imidazole as a hardening agent and a thickener are further added. This sheet 11 is wound once on the surface of the coil 3, and the overlapped portion is 3 to 5 ml.
Wrap it around a coil as Next, the proportional solenoid valve wrapped with this sheet is placed in a heating furnace at an angle of 80 degrees as a primary surer.
Heat at C for 1 hour to soften the sheet (4). 6. In this 21-culm. ) the air inside the coil.
微細な泡等を加熱によりコイル外へ排出する、二次キュ
アとして１５０℃にて１時間更に加熱することによりシ
ートを硬化させて、コイル表面に密着させるもので、樹
脂の継ぎ１」のない、コイルへの密着の良い硬化した、
内部の保護を完全にした、月つ樹脂中に空気の泡粒のな
い表面の滑らかなモールドが出来るものである。↓＝眸
暉０巻傘年４α■酌の慣トギうｊＥ明
第１図は比例電磁弁の断面図で、第２図は従来技術の説
明断面図である。第３図は本実施例の斜視図である。Fine bubbles, etc. are discharged from the coil by heating, and as a secondary cure, the sheet is further heated at 150℃ for 1 hour to harden the sheet and adhere to the coil surface, without resin seams. Hardened material that adheres well to the coil.
It is possible to create a mold with a smooth surface without air bubbles in the resin with complete internal protection. ↓ = 眸暉 0 vol. year 4 α ■ cup's practice UjE 明 FIG. 1 is a cross-sectional view of a proportional solenoid valve, and FIG. 2 is an explanatory cross-sectional view of the prior art. FIG. 3 is a perspective view of this embodiment.
３・・・コイル表面、１０・・・電磁弁コイル、１１・
・・エポキシ樹脂のシート
特許出願人
アイシンネｈ機株式会社
代表者中井令夫
（５）3... Coil surface, 10... Solenoid valve coil, 11.
... Epoxy resin sheet patent applicant Reio Nakai (5), representative of Aisine Hki Co., Ltd.
Claims (1)
イルにおいζ、エポキシ樹脂１００部に対して、硬化剤
を２〜２０部及び増粘剤を混入してシート状となし、ｉ
ｊｉ記エポキシ樹脂のシートにて電磁弁コイル表面を覆
い、加熱炉にて加熱しエポキシ樹脂を軟化状とし、更に
加熱してエポキシ樹脂を硬化させて、前記コイルの表面
に密着せしめることを特徴とする、電磁弁コイルのモー
ルド方法。In the electromagnetic valve coil, which is made by winding a conducting wire around a pipe-shaped bobbin, ζ is made into a sheet by mixing 2 to 20 parts of a hardening agent and a thickener with 100 parts of epoxy resin, i
The surface of the electromagnetic valve coil is covered with a sheet of epoxy resin, heated in a heating furnace to soften the epoxy resin, and further heated to harden the epoxy resin so that it adheres to the surface of the coil. How to mold a solenoid valve coil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12976883A JPS6021506A (en) | 1983-07-15 | 1983-07-15 | Molding of electromagnetic valve coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12976883A JPS6021506A (en) | 1983-07-15 | 1983-07-15 | Molding of electromagnetic valve coil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6021506A true JPS6021506A (en) | 1985-02-02 |
| JPH0154846B2 JPH0154846B2 (en) | 1989-11-21 |
Family
ID=15017723
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12976883A Granted JPS6021506A (en) | 1983-07-15 | 1983-07-15 | Molding of electromagnetic valve coil |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6021506A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0658527A1 (en) * | 1993-12-17 | 1995-06-21 | ABBPATENT GmbH | Process for making a castable ceramic |
| JP2008038967A (en) * | 2006-08-02 | 2008-02-21 | Hiihaisuto Seiko Kk | Linear bearing |
| JP2009010093A (en) * | 2007-06-27 | 2009-01-15 | Tdk Corp | Manufacturing method and manufacturing device for coil component |
-
1983
- 1983-07-15 JP JP12976883A patent/JPS6021506A/en active Granted
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0658527A1 (en) * | 1993-12-17 | 1995-06-21 | ABBPATENT GmbH | Process for making a castable ceramic |
| JP2008038967A (en) * | 2006-08-02 | 2008-02-21 | Hiihaisuto Seiko Kk | Linear bearing |
| JP2009010093A (en) * | 2007-06-27 | 2009-01-15 | Tdk Corp | Manufacturing method and manufacturing device for coil component |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0154846B2 (en) | 1989-11-21 |
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