JPS5954474A - Method and device for longitudinal seam welding of pipe - Google Patents

Method and device for longitudinal seam welding of pipe

Info

Publication number
JPS5954474A
JPS5954474A JP16570982A JP16570982A JPS5954474A JP S5954474 A JPS5954474 A JP S5954474A JP 16570982 A JP16570982 A JP 16570982A JP 16570982 A JP16570982 A JP 16570982A JP S5954474 A JPS5954474 A JP S5954474A
Authority
JP
Japan
Prior art keywords
welded
pipe
long
long beam
welding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP16570982A
Other languages
Japanese (ja)
Other versions
JPH0355224B2 (en
Inventor
Shigeki Yamada
繁喜 山田
Yoshitaka Shibagaki
柴垣 好考
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daihen Corp
Original Assignee
Daihen Corp
Osaka Transformer Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daihen Corp, Osaka Transformer Co Ltd filed Critical Daihen Corp
Priority to JP16570982A priority Critical patent/JPS5954474A/en
Publication of JPS5954474A publication Critical patent/JPS5954474A/en
Publication of JPH0355224B2 publication Critical patent/JPH0355224B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/02Seam welding; Backing means; Inserts
    • B23K9/025Seam welding; Backing means; Inserts for rectilinear seams
    • B23K9/0253Seam welding; Backing means; Inserts for rectilinear seams for the longitudinal seam of tubes

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

PURPOSE:To weld exactly a small diameter pipe, by lifting or lowering plural freely liftable receiving rails as a long beam moves, supporting a floating ring provided in the middle of the long beam, by the rail and a weld pipe, and making the inside face of the weld pipe coincide with the receiving rail face. CONSTITUTION:A long-sized beam 3 is constituted of beams 4, 5 and a pin for supporting pivotally the beams 4, 5, and also floating rings 121, 122 are provided on the middle of the long-sized beam 3. Also, plural floating ring receiving rails 131 are constituted so that the lifting and lowering can be adjusted freely. Subsequently, a groove 141 of a weld pipe 14 is welded, while running a running truck 1 in the direction x2. In this case, before the floating ring 122 reaches the end part in the direction x2 of an end tab 15, one or more receiving rails 131 positioned at the x1 side are lifted and even if the floating rings 121, 122 exceed the end tab 15 and roll in the direction x2, the floating rings 121, 122 are supported by the upper face of the receiving rail 131. Also, even when they are positioned in the grooves 141, 151, the upper and lower positions of the floating rings 121, 122 are maintained in the same way.

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明(J、長尺)−一−−ムの自由端i’+Iiに配
設した案内輪を被浴接管の開先番こ係合さ(↓つつ長尺
ビームと被浴接管とを長軸方向
This invention (J, long beam) Axial direction

【こ相対移動させて溶接
する管の縦継溶接方法および装、′−tに関する。 一般に、パイプ状のIJ!溶接管の内面をgrrt継溶
接する局介、長尺ビームの自由端部を被溶接管内に挿入
して溶接作業が行ブSわれでいる。このため、長尺ビー
ムは被溶接管の長さに比例して長くなるが、長尺ビーノ
・が長尺化する程、長尺ビーム目体の機械的強度を人き
くし7なりれに1ならないため溶I凶”J能な被溶接1
−;の最小内径か小さい値に制限さイ1ていた。 これに対処するため、従来、例えば長尺ビームfこ複数
個の遊動輪が設けられてい1こ。即ぢ、第1図乃至第3
図1こおいて、被溶接管14の軸線と略平行に敷設され
たレール2′−I−に−自走台車1′か載ii’jさイ
1、この自走台Jトlに長尺ビー、/、 3 U) Q
端部が連結されている。長尺ビー1−3 +こi;t 
(、〜j数個のJ奴+1jl1輪12 、12 、・・
・が配設さ第1ていて、この5h;:動輪12’、 1
2’。 ・・・がレール2の案内面13]と被18接i′r 1
4の内面とに当接17、長尺ビーム3の先4i i、i
l(lこ配設さイまた案内輪11が被18接管14の1
;+1先に係入12ている。 第1図に示さ第1る状9()から、例え110走台東1
′がX2方向に走行し1)つ溶接ヘッド81こより被溶
接管14の縦継18接が行なわイー1でいた。この場合
、被’bs接骨14からν1([脱[、f 1J:f 
jljlJ輪12  が順次にレールの案内面l:ミl
′に当接するため、遊djJ1輸12’、 ]−2’、
・・・1常fこ被r1¥ 接骨14の内向またillレ
ール2′の案内面131 iこ当イたするこ/!:Iこ
なり、このため長尺ビーム3およびl)ζ接ヘッド8な
どの屯iBが複数個の遊動輪12 、12’、・・・1
こ51、り分散さ11て、長尺ビーム3′が小形化し、
小径の被浴接管を溶接できるという1点があった。 ところで、−11号(こ被(8接↑〕、例えは円管の場
合、一つの管外径に対(、て種々の肉厚の円惰がli、
f9イ°□されでいる。しか(、第1図乃至第31図に
示される従来装置では、溶接(こ伴なって、Ij:j動
輪12’、 12’、・・・か移動1.て被溶接管14
の内向とレール2′の案内面1:41’(l:に順次に
乗換って当接するため、被溶接管の肉厚が異なる場合、
被溶接管の内向とレールの案内面とが正確に上下方同番
こ対して一致するよう適宜に11□10さする必要があ
った。r、0)局舎、被溶接’1Q14の長さ1こ応じ
てレール2′も長くなり、被溶接管が長尺化する1こつ
れて彼t3接管およびレールか犬!Ti11”i化する
ため、被溶接管の内向とレールの案内面とを十ド方向に
対して面−iこ調整する作業が極めて困Jtllであっ
た。 本発明の目的は、前記従来の欠点を)うパを消した1]
。 σ)縦継溶接方法および装置を1111供することにあ
る。 以下、図示の実施例を参照して本発明の詳細な説明する
。第4図および第5図(こおいて、1は直線的に配設さ
れたガイドレール2」二を走行する駆!1IIJ機付き
の走行台車、3は長尺ビームで、例えばr、の長尺ビー
ム3は、X方向に分断されたX51および第2の長尺ビ
ーム4,5と、第1および第2の長尺ビーム4.5を枢
支する第1のピン6吉番こよりイナ、成されている。こ
の長尺ビーム3の基g1%は走行台車1(こ連結されて
いる。図示のり1合、?fL 2のビン71Cより枢支
されている。8 +*、 nV接ヘッドで、例えば溶接
1・−チ9と1−−−fλ)111整装置10とにより
構成されている。1111長尺じ一ム3の自由端部(こ
回転[]在に支持された案内輪で、この案内輪11は従
来と同様番こ被浴接管14の開先14]に係合し11ツ
るー−)形成されている。 12は長尺ビーノ・ニー3の中間部1ζ回転自在薯こ配
設された遊動輪−C1図示の場合、iB 1および15
2の遊動輪121 、122が第1の長尺ビーム4の先
端部に長尺ビーノ・3の長軸方向に離設さ第1ている。 13゜受はレール131をl方同番こ可りJ[1′jに
支持する支持機構132と、受はレール131fZ方向
に移’J+JJさぜる図示しない駆動機と、受すレール
J:31の7.2方向の位置を適宜に調整自在な図示し
ないストッパーとにより構成されている。 これら夫々の受はレール機構13は、図示しない夫々の
駆動(炙により受はレール131をZ2方向側lこイi
′fii4jさゼ−たときIこ、夫々の1/−ル131
,131・・・の−1−曲が而−となるように図示しな
い夫々のストッパーの調整がなさイ]ている。また、図
示1.ない夫々の駆動機により受はレール131,13
1をZ+刀回側に位置させたときに、夫々の受はレール
機構13゜13、・・・(ま走行台車1の下面より下方
に位置し、このため走行台iij lの走行が妨げら第
1ることはない。 14i4従来々I;jJ様のjjrJ先]411−有す
る円形管または角形管などの被溶接管で、図示の場合は
円形管である。15はエンドタブで、被溶接管14の開
先141と同様の開先151が形成されている。被溶接
’7q14は適宜の支持装置け、例えはターニングロー
ル装+”(およびコンベアロール装置iJ lこより支
持されて位置決めさAする。図示の場合、例えばコンパ
’T o−ル装置i’(16、16、・−により被溶接
管が支持されている。 次に、本発明の動作fこつぃて1悦明する。第4図乃至
第7図において、まず第4[X口こ示されることく走行
台車1をX2方向の端部(こ(\γjI!tする、いわ
ゆる退避の状態に位置決めする。この場合、図示のごと
く、夫々の受1ル−ル1λa 措13 t 13 、・
・・は夫々の受はレール1:(1,131置がZ2方回
にケイ動さ才1、かつ夫々の受L−J1/−ル1:n 
、 13] 、・・・とエンドタブ15との上面が而−
と1.(るように位れ”l設定さ第1ている。 この状l、Ijツから走行台車1がXll回向駆・I!
IJさA1、こむに伴j、1つて31)7動]1゛1ぷ
] 21 、122は隣接する”¥j +フレー用13
1,131.・・・L4−順次に転軸しつつX+方回へ
と移動する。、1行台車10走行中、遊動輪121 、
122が通過して(7まった位置の受」」レール機構l
:+、t3゜・・・は、第6図に示されるごとく、走行
金型lが到達するまでの間に適宜に受はレール131が
士降するようII 1lilK動さ旧るfこめ、受りレ
ール機構13,13゜・・・が配設されているにも拘わ
らず、走行台東1はR続してX1方向へと走行ずろ。こ
の場合、長尺ビーム3の自由端111Sに配設され7.
: ’4ド内(゛品1 ]、 ill、エンドタブ15
の開先1.51を経た後、被溶接円14の開先141内
に1hr人されっつX1方向へlεlミ・II)lする
。 第7図番こ小さ第1るごとく、γ8接トーヂ9が肢1d
接部のX1方向端if+<−1=方に位1ぺした状態で
、走行台車Jが停止する。 この後、走行台車1がXz力方向走行しつつ溶接トーチ
9Iこより被溶接管14の開先141部が溶接される。 溶接の」(f:行と共に案内伯11および遊動輪121
 、122もX2方向ζこ転動さイ1.るが、エンドタ
ブ15と走行台11(1さかX方向に適宜に1111間
した後遊動輪122がエンドタブ15o)X2方向の端
8)へ(こ到達するまでの間にX1方向側1こ位置する
1以上の受りレール131が適宜1こ+f、!4IiJ
されるため、ユ・(動拙2 121 、122がエンドタブ15を越えて目方向に:
l「+、動じても遊動+a 121,122は受はレー
ル1310) J−而により支持さイする。このため遊
動輪121,122 hr 夫々の開先141 、15
1内に位置してもあるいは受はレール131 、1:n
 o)、−[−面子、Iこ位置しても、遊!t’lJ 
l+911.21 。 122の−1−下位置は略同様Cζ維持さ11ろ。f、
(お第1方回側に位111゛する受はレール1:31が
lfj’ l1iJ+された場合、夫々X2方向側に隣
設さオ]た・℃り・リレール131.1:(1,・・・
が順θ((こに?−11i1+さイする。 この・1友、第4図に示されるごとく、案内1’1li
l 11が受はレール131(/、11向に支持された
状、Qすで、X2方向に走行する走行台車1が停止され
て一連の溶接作業が冗了される。なお、一般(こエンド
タブ]5は被溶接管の端部が他の溶接部と同様に溶接さ
オ゛するために配設されイ)ものであって、エンドタブ
15自体の溶接結QI4余り車視さ第1ない刀)ら、溶
接トーチ9による実際のに接の終了時点は、溶接l・−
チ9がエンドタブ15の〕1&宜の」二方番こ位11ゝ
イした時点以降であれは」適宜に選定することかできる
。 上記18刊イ1窄の冗了後、IL’J #:接竹管14
取替λて仄の溶接作業が行なわれる。 被溶接’i:i’ 14 ”;・取替えた甲1合に、被
溶接着14の内面状態か)υなるきき?こは、゛−ンシ
内t1命11が入1力“回の端+iK+こ位置する受は
レール1:31からはずイする被溶接管14の内向と曲
−の状態となるよう(こ受りlノールti、It; 4
tt 1 :3の図示しないストッパ・−を操作し、こ
不1((7引rtI]″I:き1隣接する受はレール1
31,131.・・・の位置をSt次lこ調’Ii″z
する。受はし ル131の位置調整時(こは、該受はレ
ールl:Hllこ案内+1・t^]1や】・57動輪1
2が位1.y?することがないように走行台車1の位i
;゛1苓−】1;i箔に選定するため、夫々の受はレー
ル131の位置調整を容易にか−)迅律に行j、(うこ
とができる。まTこ胃1・千自イ[な」奴1川)(へ術
用受はシー11歳J:”’、iは、長尺ビーム〔)】長
軸方向にiii数個配設されでいて、走行舎利のIg−
近時には・°・ゾ(Jレールかhト動さ第1ているため
1,1−イ)一台車は何ら支トへなく被溶接吻に対[7
て”J及的lこ近Iう“(することができる、従っで遊
動輪がエンドタブを〕m過するまで1ご受はレール、ノ
< 、¥7−動するよう受G)レール機構が作動される
ため、ユI!を動輪は被溶接管と受はレールとの1ノf
動により常時支持されろ。この1こめ長尺ビームは少な
くとも3点支持の状態となり、…[山l二次モーメント
の小さい長尺ビームとすることかでき、かつJ、f尺ビ
ーノ、は常に一定の状態にIff(持さ4するため均一
な溶接結果を確実に得ることができろ。また2以上の遊
:1・II愉が長尺ビームの長軸方向にjilt設さ第
1ると共に遊動輪のl!I11設問1〜°・、Aがゲ1
降ずイ、ダはレールの有効受4J長すl= J’+j、
 f、c 6 、J、−)IC+r°4 成すf’l 
ティIt f;L、−力の+l!i動幽か受tILノー
ルの継手部lこ位1占するときでも111入方の遊!1
I11輪が受りレールの一″1′坦而に支持さlr、l
yため、受(ル−ル間の継手R1りにギャップがあつC
も遊動輪は受はレール上を円li′i1こ移動する。 
i;r−って4ノト尺ヒームの長軸方向に2以−にの遊
動輪を離設すJ’lば、夫々のグリレール間にギャップ
があつ−(も許容さイするため、複数個の受(Jレール
は41〜7の配設作業を一¥−j′易にj−1なうこと
かできろ。さらに、(−尺ビームを長軸方向に2個以」
二に分11fiすると共(C長尺ビームの長軸を含むj
l(的面内で夫々の長尺ビームが相互に「社動となるよ
う軸支し、該軸支部近傍の少1.I:くとも一力の長尺
ビーム(こ遊動411!を配設すれは、長尺ビームの製
作が容易である。即ち、一般に長尺ビーノ・の取付時に
長尺ビームが水平状態となるようにするため、長尺ビー
ムの製作時(こ予しめ17尺ビームが上方ζこ湾曲する
よう、いわゆる逆歪みを与えている。ところで、第4図
(こ示されるごとく、3点支持される長尺ビームを1体
形で製作する場合には、皿子山状の述歪みを与えなけ才
1はならないため製作が困ケ11−であるが、」1記の
ごとく長尺し、−ムを2個以−41iこ分1y[シた、
夫々化11焚的短いビームとすれば取扱いが容易である
1こめビーム製作し易く、かつ上刃に湾曲する通常の逆
歪みを与えれはよいためビームの製作が容易である。 」−記において、遊動輪12は披l′6接艙の開先14
1の上方番こ配置したり、あるいは開先141を跨いだ
−1一方(こ配置i’7 したりすることができる。ま
た遊!+iII 11・912としては常用さオ]る転
4・ゐと(7たり、あるいは球体吉球体軸受とにより(
1・1成することができる。さらに、案内’i’、li
 11の近傍の長尺ビーム31こ球体よ5よひ球体軸受
をZlおよびZ2方向に昇降目在なサポートロール機構
を配設して、長尺ビーム3と被溶接管14との長軸方向
の遁走時にサポート【I−ル機梧の球体を案内!l’X
hllよりも1!方向に位11′1′させて案内輪11
と被溶接管14の開先141との係合状態を解消1.\
せ、溶接時にサポートロール1i* It”fの球体を
案内輪11よりもZ2方向に位面″させて案内輪l]と
開先141とを係合させることもできる。さら(こまj
こ、M接作業時(こは被溶接管と走行台車とが長軸方向
に相対移1ji))ず第1はよいか、被溶接′冴を長軸
方向に移動させるJR,合、+7?接時番テ、大重量の
被溶接管を等速度で移動させることが困f、41である
ため、被溶接t′−1を固定とし長尺ビームおよび走行
台車を移動さ仕た方が好ましい。またこの場合、実際の
溶接方向は任、も1(であるが、走行台車か被溶接9゛
(1こ接近するときを遊走状態として走行台車が被溶4
))、管から1iiff間するときを実1j!;\のl
’i¥接状態とずれは、1ノに際の溶接終了時(こ走4
i台jliや)IIk+1山輪などが、いわゆる退避の
状態に位置しているため、遊動輪や案内輪などが溶接後
の赤熱部に当接して114傷される虞れはない。こイ′
口こ0拘イ′)らず走行台車が被溶接管(こ接近すると
き番こ実際の(8接作業を行t、Hわぜることかできる
が、この場合、長尺ビームの自山端郡に配設されるに接
トーヂと案内ll会の位置が11゛♂換されること(、
i勿論である。さらCj−まtこ、遊動輪用受すレール
(J、 Ji’iのうちX+方同の・);61部に配設
さ416′ツ番」レールの上面に案内イ゛1′麹と保合
ずろ溝を11ジ成1れば、案内輪かエンドタブ上1こ位
置する乏きと受はレール」−に付けするときとの上1・
方向の位1Bjj変動を小さくするこ々ができる。勿論
被溶接管を全長に亘って均−Iこ溶接するために被溶接
管の両端部にエンドタブを配設した方が好ましい。また
遊動輸用受りレール(、(構(こおいで、受りレールを
昇降自在に支持ずイ)ヴ持IjQ構を図示のことく、い
わゆるバンクグラフ状とすれは受はレールを1;イ動さ
ぜたときの−lブト方1111の必要空間を小さくする
こJができるが、こIiiこも拘わらず、パ、!−目レ
ールの支持線描として113j宜の(I”−i 1i:
+のもの、例えば受けL/−ルをガイドバーで′J1.
12ト自イ1に支自重1ものを1さt用jJることかで
きる。 以上のごとく、木筆1の発明によりは可及的に小径)−
の〇〇溶接管を1!1F実に溶接することができる。 また木筆2の発明によれは、yl、降自在j、【遊!I
jIJ輪用受はレール桟構が長尺ビーl、のJそ軸方向
にンτj数個配設されているため’#、’i r8接′
1゛iの内向状態の共用に伴なう受はレールの位1”′
7t4’、’+I整が容易にかつ迅速に行なうことがで
き、しか61v尺ビームは少なくとち3点ヴ持の状t、
+rsとなるからiiJ及的に小径0)被Is接骨(ご
適用することができ、さらtこ長尺ビームは一定の状t
71.q +clI:I#持されるため均一な溶接結果
5−確実1こ得る己とができる、更に本第3の発明によ
イ1は、木第zシのうη明の効果に加えて、長尺ビーム
4−1<軸方向Iff、 2個以」−に分断することが
できるため、長尺ビーノ・を容易(Cかつ安価に製作す
ることができ、従つで安価4C溶接装置を(R供する(
吉かできるためQB ’jiζ士、イ」益である。
[This article relates to a vertical joint welding method and apparatus for pipes in which the pipes are welded by relative movement.'-t. Generally, pipe-shaped IJ! When grrt welding the inner surface of a welded pipe, the free end of a long beam is inserted into the pipe to be welded, and the welding operation is performed. For this reason, the long beam becomes longer in proportion to the length of the pipe to be welded, but the longer the long beam becomes, the more the mechanical strength of the long beam body becomes 7 to 1. Welded object 1
-; was limited to a smaller value than the minimum inner diameter. In order to cope with this, conventionally, for example, a plurality of idler wheels are provided for the long beam f. Immediately, Figures 1 to 3
In FIG. 1, a self-propelled carriage 1' is mounted on a rail 2'-I- laid approximately parallel to the axis of the pipe to be welded 14, and a long rail is mounted on this self-propelled platform J-I. Shakubi, /, 3 U) Q
The ends are connected. Long bee 1-3 +koi;t
(, ~ j several J guys + 1 jl 1 wheel 12 , 12 ,...
- is arranged first, and this 5h;: driving wheel 12', 1
2'. ... is in contact with the guide surface 13 of the rail 2
17, the tip of the long beam 3 4i i, i
l(l) Also, the guide ring 11 is connected to one of the 18 contact pipes 14.
; +1 has entered 12 times earlier. From the first shape 9 () shown in Figure 1, for example, 110 runs Taito 1
' traveled in the X2 direction, and the vertical joint 18 of the pipe to be welded 14 was welded from the welding head 81 at E1. In this case, from 14 to 14 ν1 ([, f 1J: f
jljlJ wheel 12 sequentially moves the rail guide surface l:mil
′, so the free djJ1 12', ]-2',
...1 always f this covered r1 yen Inward direction of the osteotomy 14 and the guide surface 131 of the ill rail 2' I hit this /! :I curve, therefore, the long beam 3 and l) tung iB such as the ζ contact head 8 are connected to a plurality of idlers 12, 12', . . . 1
This 51 and the dispersion 11 make the long beam 3' smaller.
One point was that small-diameter bathed pipes could be welded. By the way, in the case of a circular pipe, for example, in the case of a circular pipe, there are circular inertia of various wall thicknesses li,
f9 is turned on. However, in the conventional apparatus shown in FIGS. 1 to 31, welding (accompanyingly, Ij:
Since the inward direction of the rail 2' and the guide surface 1:41' (l:) are sequentially transferred and contacted, if the wall thickness of the pipe to be welded is different,
It was necessary to properly insert 11□10 so that the inward direction of the pipe to be welded and the guide surface of the rail were exactly aligned with the same number in the upper and lower directions. r, 0) Station, rail 2' becomes longer according to the length of welded '1 Q14, and the pipe to be welded becomes longer. In order to make Ti 11"i, it was extremely difficult to adjust the inward direction of the pipe to be welded and the guide surface of the rail in the direction of the direction. 1]
. σ) To provide a vertical seam welding method and apparatus. Hereinafter, the present invention will be described in detail with reference to illustrated embodiments. Figures 4 and 5 (in this figure, 1 is a traveling bogie with a drive!1 IIJ machine that runs on guide rails 2'' arranged linearly, 3 is a long beam, for example, the length of r) The long beam 3 includes an X51 divided in the X direction, second long beams 4 and 5, and a first pin 6 that pivots the first and second long beams 4.5, The base g1% of this long beam 3 is connected to the traveling carriage 1. It is pivoted from the illustrated glue 1, ?fL 2 bin 71C. 8 + *, nV contact head For example, it is composed of a welding 1. As in the conventional case, this guide ring 11 is formed by engaging with the groove 14 of the bathing contact pipe 14. 12 is the middle part 1ζ of the long beano knee 3, which is rotatable. Idle wheels arranged in this manner - C1 in the case shown, iB 1 and 15
Two idler wheels 121 and 122 are provided at the tip of the first long beam 4 and spaced apart from each other in the longitudinal direction of the long beam 3. The 13° receiver includes a support mechanism 132 that supports the rail 131 at the same number J[1'j, a drive machine (not shown) that moves the rail 131f in the Z direction, and a receiving rail J: 7.31 and a stopper (not shown) that can adjust the position in the two directions as appropriate. The rail mechanism 13 of each of these receivers is driven by a drive (not shown) that moves the rail 131 to the Z2 direction side.
'fii4j When I saw each other, each 1/- rule was 131.
, 131 . In addition, illustration 1. The receivers are connected to the rails 131 and 13 by their respective drive machines.
1 is positioned on the Z + rotation side, the respective supports of the rail mechanisms 13, 13, ... (are located below the bottom surface of the traveling carriage 1, and therefore the traveling of the traveling carriage iiij l is not obstructed. 14i4 Conventionally I; jJ's jjrJ destination] 411- A pipe to be welded such as a circular pipe or a square pipe, and in the case shown, it is a circular pipe. 15 is an end tab, which is a pipe to be welded. A groove 151 similar to the groove 141 of No. 14 is formed. The welded material '7q14 is supported and positioned by an appropriate support device, for example, a turning roll device (and a conveyor roll device iJ l). In the illustrated case, the tube to be welded is supported by, for example, a comparator device i (16, 16, . . . ).Next, the operation of the present invention will be explained in detail. In FIGS. 7 to 7, first, the traveling carriage 1 is positioned at the end of the X2 direction (this is the so-called retracted state. , each Uke 1 rule 1λa measure 13 t 13 ,・
... means that each receiver is rail 1: (1,131 positions are moved in the Z2 direction), and each receiver L-J1/- is rail 1:n.
, 13] , ... and the upper surface of the end tab 15 are...
and 1. (The first position is set as shown in Figure 1.) From this state, the traveling bogie 1 is set to
IJsa A1, Komu j, one 31) 7 motion] 1゛1pu] 21, 122 is the adjacent "\j + 13 for frame
1,131. ...L4-Move in the X+ direction while sequentially rotating the axis. , one-row trolley 10 is running, idle wheels 121 ,
122 passes (7) and the rail mechanism l
:+, t3°..., as shown in FIG. Despite the fact that the rail mechanisms 13, 13°, . . . In this case, 7. is arranged at the free end 111S of the long beam 3.
: '4 card inside (゛product 1], ill, end tab 15
After passing through the groove 1.51 of the circle to be welded 14, it is moved in the X1 direction for 1 hour within the groove 141 of the circle to be welded 14. Figure 7: Small number 1, γ8 contact toe 9 is limb 1d
The traveling trolley J stops in a state where it is moved toward the X1 direction end if+<-1= of the contact portion. Thereafter, the groove 141 of the pipe to be welded 14 is welded by the welding torch 9I while the traveling carriage 1 travels in the XZ force direction. Welding" (f: line with guide wheel 11 and idler wheel 121
, 122 also roll in the X2 direction ζ. However, after moving between the end tab 15 and the running base 11 (appropriately 1111 in the inverted 1 or more receiving rails 131 as appropriate 1+f, !4IiJ
Because of this, Yu (lack of movement 2 121, 122 goes beyond the end tab 15 towards the eyes:
121, 122 are supported by the rail 1310) J-.For this reason, the idler wheels 121, 122 hr grooves 141, 15
1 or the receiver is rail 131, 1:n
o), - [- Face, even if I'm in this position, I'm playing! t'lJ
l+911.21. The -1-lower position of 122 is maintained almost the same as Cζ11. f,
(If rail 1:31 is lfj' l1iJ+, the receivers positioned 111゛ on the first direction side will be installed adjacently on the X2 direction side respectively).・・・
is the order θ((Koni?-11i1+Sai.) This 1 friend, as shown in Figure 4, guide 1'1li
l 11 is supported in the rail 131 (/, 11 direction), Q, the traveling bogie 1 traveling in the X2 direction is stopped and a series of welding operations is interrupted. ] 5 is arranged so that the end of the pipe to be welded can be welded in the same way as other welding parts. The actual end point of contact by the welding torch 9 is the welding l.-
After the point in time when the end tab 9 hits the end tab 15 in the 1st and 11th direction, it can be selected as appropriate. After the conclusion of the above 18th issue I1, IL'J #: Bamboo tube 14
Replacement welding work is performed. To be welded 'i: i' 14 '';・The inner state of the welded part 14 to be welded to the replaced part 1) υ?This is the input of t1 in the assembly 11 to the end of the turn +iK+ This receiver is positioned so that the pipe to be welded 14 that is removed from the rail 1:31 is inwardly bent and bent (this receiver is in a position where it is bent inwards).
tt 1: Operate the stopper (not shown) at 3, and then press
31,131. The position of ... is St next l K key 'Ii''z
do. When adjusting the position of the rail 131 (this is the rail l: Hll guide +1 t^] 1) 57 driving wheel 1
2 is in place 1. Y? The position of the traveling trolley 1 is
;゛1蓓-】1;Since the foil is selected, each receiver can easily adjust the position of the rail 131. I [Na] 11 years old) (The surgical receiver is 11 years old J:"', i is a long beam [)] There are several iii arranged in the long axis direction, and the Ig-
In recent times, one bogie has not been supported by any support, but is directly attached to the part to be welded [7].
(can be done, so that the idler wheel passes the end tab) until the rail is moved, so that the rail mechanism moves. To be activated, Yu I! The driving wheel is the welded pipe and the receiver is the rail.
Always be supported by movement. This one-piece long beam is supported at at least three points, and can be made into a long beam with a small moment of inertia. 4, so that uniform welding results can be obtained reliably.In addition, two or more idlers: 1.II. ~°・, A is game 1
The effective length of the rail is 4J, L= J'+j,
f, c 6 , J, -) IC+r°4 f'l
T It f;L, -+l of force! The joint part of the control unit is 111 points even when you have 1 fortune! 1
I11 wheels are supported on one inch of the receiving rail lr, l
y, there is a gap in the joint R1 between the receiver (C) and the rule.
The idler wheel also moves a circle li'i1 on the rail.
If two or more idlers are installed apart in the long axis direction of the 4-note heel, there will be a gap between the respective grill rails, so multiple idlers will be installed. (The J-rail can easily perform the installation work of 41-7. Furthermore, (2 or more length beams can be installed in the long axis direction.)
Divide into two 11fi and (C including the long axis of the long beam
l (In the target plane, each long beam is pivoted so that it moves mutually, and a small one near the pivot support is arranged. This makes it easy to manufacture long beams.In other words, in general, in order to ensure that the long beam is in a horizontal state when installing the long beam, when manufacturing the long beam (in advance, the 17 beam is A so-called reverse strain is applied so that the beam is curved upward by ζ.By the way, as shown in Fig. It is difficult to manufacture because it is necessary to apply distortion, but it is made as long as described in 1.
If the beam is short in length, it is easy to handle, and it is easy to manufacture the beam in one piece, and the beam can be easily manufactured because it is easy to apply the normal reverse distortion to the upper blade. ”, the idler wheel 12 is connected to the bevel 14 of the
1 can be placed above the groove 141, or -1 can be placed across the groove 141.It is also commonly used as play!+iii 11.912. and (by 7 or by spherical bearing) (
1.1 can be achieved. Furthermore, the guide 'i', li
A support roll mechanism that moves up and down in the Zl and Z2 directions is installed on the long beam 31 in the vicinity of the spherical body 5 and in the Z2 direction. Support when fugueing [Guiding you through the I-Ru Kigo sphere! l'X
1 more than hll! The guide wheel 11 is placed in the direction 11'1'.
1. Release the engagement state between the groove 141 of the pipe to be welded 14; \
Alternatively, during welding, the spherical body of the support roll 1i*It"f can be oriented in the Z2 direction with respect to the guide wheel 11, so that the guide wheel 1] and the groove 141 can be engaged with each other. Sara (Komaj)
During M welding work (here, the pipe to be welded and the traveling truck move 1ji relative to each other in the longitudinal direction), is the first option correct? During contact, it is difficult to move the heavy pipe to be welded at a constant speed, so it is preferable to fix the welded part t'-1 and move the long beam and traveling cart. . In this case, the actual welding direction is arbitrary; however, when the traveling truck approaches the welded object 9゜(1), it is assumed that the traveling truck is in a wandering state.
)), from the tube to the real 1j! ;\のl
The deviation from the 'i\ contact state is at the end of welding at the end of the first weld (this run 4
Since the i-mount jli and IIk+1 mountain wheels are located in a so-called retracted state, there is no risk that the idler wheels, guide wheels, etc. will come into contact with the red-hot part after welding and be damaged. Koi'
When the traveling cart approaches the pipe to be welded, it is possible to perform the actual (8-joint work) without worrying about the end of the long beam. The location of the contact point and guide board will be changed to 11゛♂ in the district.
iOf course. Furthermore, the idler wheel receiving rail (X+ direction of J and Ji'i is the same); installed in the 61st part, and the guide plate 1' and the 416' koji on the top surface of the rail. If 11 retaining slot grooves are formed, the guide ring or end tab should be placed on the top 1 and the receiver should be placed on the rail.
It is possible to reduce the variation in direction by 1Bjj. Of course, it is preferable to provide end tabs at both ends of the welded tube in order to evenly weld the entire length of the welded tube. In addition, the floating transport receiving rail (in which the receiving rail is supported so that it can be raised and lowered freely) is shown in the figure. Although it is possible to reduce the space required for the -l button 1111 when moving, it is possible to reduce the space required for the -l button 1111 in this case.
+, for example, the receiver L/- with the guide bar 'J1.
It is possible to support 1 thing with a weight of 1 on a 12-ton vehicle. As mentioned above, with the invention of wood brush 1, the diameter is as small as possible)
〇〇welded pipe can be welded to 1!1F. Also, according to the invention of wood brush 2, yl, free j, [play! I
Since the rail support for the IJ wheel is arranged in several pieces in the direction of the J axis of the long beam, '#, 'i r8 tangent'
The Uke that accompanies the sharing of the introverted state of 1゛i is the rail position 1'''
7t4','+I alignment can be done easily and quickly, but the 61v beam has at least 3 points,
+rs, so iiJ and small diameter 0) can be applied to Is bone grafting (this can be applied, and the long beam has a constant shape t
71. Since q +clI:I# is maintained, a uniform welding result can be achieved with certainty.Furthermore, according to the third invention, in addition to the effect of the Since the long beam 4-1 < axial direction Iff, it can be divided into 2 or more pieces, long beams can be manufactured easily (C and at low cost), and therefore inexpensive 4C welding equipment can be used ( Provide R (
It is a good thing for the QB to be successful.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図(Jiメ゛L来例シ・示す正向11J[面図、?
i+J2図および′f53図は第1図の夫々J、I−I
I線およびIii、 −III線断面図、第4図は本発
明の実施例を示す市面図、第5図は第4図の平面図、第
6図および第7図は夫々聞S4図に示される装置1゛t
の動作説明1ツ1である。 1・・・走i−1台車、2・・・ガイドレール、3・・
・長尺ビーム、8・・・溶接ヘッド、11・・・案内輪
、12・・・IJrf動輪、13・・・遊動輪用受すレ
ール槻4V’t、131・・・受はレール、14・・・
被溶接′1;、141・・開先。 代理人 弁理士  中  井   宏 [、笹’+:i′l!ト1−114;j (白光〉昭和
h 7 、fL ’I 0月1 ’、1114’711
゛l’l I−i’ l8、官 MQ′1.小(′1の
表示 11、((ll !J 7 iI!1.’l :l’+
 !げ自! i (”) E)’705)シJ2、発明
の名(:1. 1゛への刹[’ri容接グノン人お、上ひ艮箇f、’3
.  i+1iil−づるδ 事1′1どの関係  1ji  八′[出 騨1 人大
阪市淀用区11111121目′1番1′1日(02f
i)  大阪2りJ j ;q、j、i (λ、1(会
ン14、代理人 Ll’、  i’fi   イ!+:12  大阪市淀
用区11.1川2−11−l ”I ’d’+ ’I 
iシー:[連絡先 ′1・1迅11(OTi) 3(1
11212]5、?+1i正命令の[1(・1    
白  光377−
Figure 1 (Front view, ?
Figures i+J2 and 'f53 are J and I-I of Figure 1, respectively.
4 is a city plan showing an embodiment of the present invention, FIG. 5 is a plan view of FIG. 4, and FIGS. 6 and 7 are shown in FIG. S4, respectively. device 1゛t
This is a one-by-one explanation of the operation. 1...Travel i-1 trolley, 2...Guide rail, 3...
・Long beam, 8...Welding head, 11...Guide wheel, 12...IJrf driving wheel, 13...Rail truss for idler wheel 4V't, 131...Rail support, 14 ...
To be welded'1;, 141...Bevel. Agent: Hiroshi Nakai, Patent Attorney [, Sasa'+: i'l! 1-114;j (Hakko) Showa h 7, fL 'I October 1', 1114'711
゛l'l I-i' l8, Government MQ'1. Small ('1 display 11, ((ll !J 7 iI!1.'l :l'+
! Get yourself! i ('') E) '705) し J2, name of the invention (:1.
.. i+1iil-zuru δ thing 1'1 which relationship 1ji 8' [out 1 person 11111121, Yodo-ku, Osaka City, 1'1, 1'1 (02f
i) Osaka 2ri J j ;q, j, i (λ, 1 (Mein 14, Agent Ll', i'fi i!+: 12 Osaka City Yodoyo Ward 11.1 Kawa 2-11-l) I'd'+'I
iC: [Contact information '1.1 11 (OTi) 3 (1
11212] 5,? +1i positive instruction [1(・1
White light 377-

Claims (1)

【特許請求の範囲】 ■、 長尺ビームの自由端部に配設した案内輪を被溶接
管の開先に係合させつつ被溶接管と長尺ビームとを長軸
方向に相対移動させて溶接する管の縦継(’&接方法に
おいて、複数個の昇降自在なJL動輪用受りレールを長
尺ビームとの相対移動に伴なって適宜に昇降動させて、
長尺ビームの中間部に配設された遊動輪を遊動輪用受は
レールと被溶接管との協動により常時支持しつつ78接
する管の縦継溶接方法。 2、 長尺ビ・−ムと被溶接管との接近時に遊動輪の通
過1−た遊動輪用受け1ノールを順次降動させ−この(
N珀尺ビームさ被溶接管との離間時に溶接を開始すると
共(こ遊動輪が到達するまでに遊動輪用受はレー・ルを
順次昇動さぜる特許請求の範囲第1項に記載の溶接方法
。 3、被溶接管の開先1こ係合する案内輪および溶接ヘラ
1呑「4 II+端部(こ配設しfこ長尺ビームと被l
容接管とを長袖方向に相対移動させて溶接する管の縦組
rrマ接!−11(′jにおいて、1iiJ記長尺ビー
ノ・の中間部(C−1個以」二の遊動輪を配設し、前記
被溶接偶の長尺ビーム側に昇降自在な遊動輪用受は軸 レール機JIMを長尺ビームの長1方向に複数個配設し
てなる管のlX、継fd接装u<7. 。 4、前記遊動輪(l、2以」二の遊動輪が長尺ビームの
長軸方向に11i1U設されてなる特許請求の範囲第3
項に記載の溶接装置i1t、。 5、被溶接管の開先に係合する案内輪および溶接ヘッド
を口出端部に配設しfコ長尺ビーム々被m接管とを長軸
方向に相対移動させて溶接する管の縦継溶接lA11”
(において、+iiJ記長尺ビームを軸方同番こ2個以
上に分断すると共1こ長尺ビーノ、の長軸を含む垂直向
内で夫々の長尺ビームが相互に可動となるよう軸支し、
I’+il +;+−!輔支j’!f<近傍の少なくと
も一方の長尺ビームに遊動輪を配設し、前記被t8接管
の長尺ビーム側に昇降自在な遊動   ゛輪用受はレー
ル機構を長尺ビームの長軸方向イこ複数個配設してなる
管の縦継溶接y;直。 6.  t!!I記遊動輪は、2以」の遊動輪が長尺ビ
ーノ・の長軸方向にiil!設されてなる’Ri許、^
求の範囲第5項に記載の浴接装jt’Hi 。
[Claims] (1) The pipe to be welded and the long beam are moved relative to each other in the longitudinal direction while a guide ring disposed at the free end of the long beam is engaged with the groove of the pipe to be welded. In the longitudinal joint ('& connection method) of the pipes to be welded, a plurality of JL drive wheel receiving rails that can be raised and lowered are moved up and down appropriately as they move relative to the long beam,
A vertical joint welding method for pipes that are in contact with each other while the idler wheel placed in the middle of a long beam is constantly supported by the idler wheel support through cooperation between the rail and the pipe to be welded. 2. When the long beam and the pipe to be welded approach each other, the idler wheel receiver 1 knoll, which has passed through the idler wheel 1, is successively lowered.
Welding is started when the N-sized beam is separated from the pipe to be welded (until the idler wheel reaches this point, the idler wheel receiver sequentially moves the rails up and down). Welding method. 3. A guide ring that engages the groove of the pipe to be welded and a welding spatula.
Vertical welding of pipes by moving them relative to the receptive pipe in the long sleeve direction! -11 ('j) In the intermediate part of the long beam (C-1 or more), two idler wheels are arranged, and a receiver for the idler wheels that can be raised and lowered on the long beam side of the joint to be welded is provided. lX of a pipe formed by arranging a plurality of shaft rail machines JIM in one direction of the length of a long beam, joint fd connection u<7.4. Claim 3: 11i1U are provided in the long axis direction of the length beam.
The welding device ilt, as described in Section 1. 5. A guide ring and a welding head that engage with the groove of the pipe to be welded are arranged at the outlet end, and the long beam and the pipe to be welded are moved relative to each other in the longitudinal direction of the pipe to be welded. Joint welding lA11”
(In the +iiJ long beam, the long beam is divided into two or more pieces with the same axial number, and the long beams are pivoted so that they can mutually move in the vertical direction including the long axis of the long beam. death,
I'+il +;+-! Support j'! An idler wheel is disposed on at least one of the long beams near f Vertical joint welding of individually arranged pipes; straight. 6. T! ! The idler wheels listed in I are 2 or more idlers in the long axis direction of the long beano! It's been set up, ^
The bath fitting jt'Hi according to item 5 of the scope of interest.
JP16570982A 1982-09-22 1982-09-22 Method and device for longitudinal seam welding of pipe Granted JPS5954474A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16570982A JPS5954474A (en) 1982-09-22 1982-09-22 Method and device for longitudinal seam welding of pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16570982A JPS5954474A (en) 1982-09-22 1982-09-22 Method and device for longitudinal seam welding of pipe

Publications (2)

Publication Number Publication Date
JPS5954474A true JPS5954474A (en) 1984-03-29
JPH0355224B2 JPH0355224B2 (en) 1991-08-22

Family

ID=15817560

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16570982A Granted JPS5954474A (en) 1982-09-22 1982-09-22 Method and device for longitudinal seam welding of pipe

Country Status (1)

Country Link
JP (1) JPS5954474A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005330110A (en) * 2005-07-12 2005-12-02 Mitsubishi Electric Corp Elevator device
CN107538142A (en) * 2016-06-27 2018-01-05 扬州市通宇压力容器有限公司 A kind of welding procedure of ERW
CN109834370A (en) * 2019-04-17 2019-06-04 洛阳理工学院 A kind of welder for steel pipes with straight

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5470919U (en) * 1977-10-31 1979-05-19

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5470919U (en) * 1977-10-31 1979-05-19

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005330110A (en) * 2005-07-12 2005-12-02 Mitsubishi Electric Corp Elevator device
CN107538142A (en) * 2016-06-27 2018-01-05 扬州市通宇压力容器有限公司 A kind of welding procedure of ERW
CN107538142B (en) * 2016-06-27 2019-11-01 扬州市通宇压力容器有限公司 A kind of welding procedure of straight seam welded pipe
CN109834370A (en) * 2019-04-17 2019-06-04 洛阳理工学院 A kind of welder for steel pipes with straight
CN109834370B (en) * 2019-04-17 2023-08-29 洛阳理工学院 Welding device for straight-seam steel pipe

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