JPS5953942B2 - Automatic dye liquor mixing method and device - Google Patents
Automatic dye liquor mixing method and deviceInfo
- Publication number
- JPS5953942B2 JPS5953942B2 JP6317780A JP6317780A JPS5953942B2 JP S5953942 B2 JPS5953942 B2 JP S5953942B2 JP 6317780 A JP6317780 A JP 6317780A JP 6317780 A JP6317780 A JP 6317780A JP S5953942 B2 JPS5953942 B2 JP S5953942B2
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- dye
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- weight
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Description
【発明の詳細な説明】
本発明は染液自動調合方法及び装置に関するものであり
、さらに詳しくは数種の染料原液を混合することにより
所望の色の色合せ用染液を自動調合するに有効な方法及
び装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an automatic dye liquor mixing method and apparatus, and more specifically, it is effective for automatically blending a dye liquor for color matching of a desired color by mixing several kinds of dye stock solutions. The present invention relates to a method and apparatus.
従来、染液の調合は希望する色見本に対して該色見本の
色目の成分を構成する数種の染料を経験的に選択して染
液を調合し被染物を染色して色見本と対比し時には数回
以上この作業を繰返して染液の調合を最終的に決定して
いた。Conventionally, the preparation of a dye solution involves empirically selecting several types of dyes that make up the color components of the desired color sample, mixing the dye solution, dyeing the object to be dyed, and contrasting it with the color sample. In some cases, this process was repeated several times to finally decide on the dyestuff formulation.
近時分光光度計及びディジタル・コンピュタ−による色
合せを計測的に行なう一般にコンピューター・カラーマ
ツチングと呼称される方法が発達して来た。Recently, a method generally referred to as computer color matching has been developed in which color matching is carried out metrologically using a spectrophotometer and a digital computer.
かかるコンピューター・カラーマツチング法によって色
見本を解析し色見本を３原色を中心とした染料濃度で表
現することが迅速容易になって来た。Using such computer color matching methods, it has become quick and easy to analyze a color sample and express the color sample using dye concentrations centered on the three primary colors.
しかしか・る表現に使用された３原色を中心とする染料
を市販の多くの染料の中から被染物の堅牢性やコスト等
の品質および経済性を考慮しつつ染料を選択ちかつ色見
本との肉眼での完全な一致性を検定することは色合せ作
業として不可欠の作業であり、選択された染料を用いて
染液を調合する作業は手作業によっているのが実情であ
り、か・る作業は高い経験と熟練とを要している。However, the dyes mainly consisting of the three primary colors used in the expression were selected from among the many commercially available dyes, taking into consideration the quality and economy, such as the fastness of the dyed object and cost, and the color samples. Verifying the complete match with the naked eye is an essential task in color matching work, and the reality is that the work of preparing dye liquors using selected dyes is done manually. The work requires a high level of experience and skill.
本発明の目的は上記の染料調合作業の手間と熟練性を排
除した染液自動調合方法及び装置を提供するにある。An object of the present invention is to provide an automatic dye liquor mixing method and apparatus that eliminates the labor and skill involved in the above-mentioned dye mixing work.
本発明はかかる目的を達成するために異なる色を呈する
複数個の染料がおのおの２種以上の濃度に調整されてな
る複数個の染料原液、助剤、水等の原料を、各々別にバ
ルブを配設した流出管から順次受入容器中に連続もしく
は断続供給し、かつ受入れた前記原料の重量を計量しつ
つ前記バルブを開閉制御して供給する原料の重量を調整
する染液自動調合方法を、また色を呈する複数個の染料
原液およびそれぞれの染料原液が複数濃度からなる染料
原液、助剤、水等の原料をそれぞれ入れた容器と該原料
を流出せしめる各々別にバルブ例えば電磁弁を配設した
流出管と該複数の流出管から流出せしめた前記原料を順
次間欠的に受入れる受入容器と該受入容器に受入れた前
記原料の重量変化を電気信号に変換する装置と、該電気
信号のレベルに応じてあらかじめ定めた設定値と対比し
前記バルブをそれぞれ連続にあるいは必要に応じて断続
に開閉させるための制御機構例えばマイクロプロセッサ
−を具えた染液自動調合装置を提供するものである。In order to achieve the above object, the present invention provides a method for dispensing a plurality of raw materials such as a plurality of dye stock solutions, auxiliary agents, water, etc., in which a plurality of dyes exhibiting different colors are each adjusted to two or more concentrations, each with a separate valve. The present invention also provides an automatic dye liquid mixing method, in which the dye solution is continuously or intermittently supplied into a receiving container from an outlet pipe set up, and the weight of the received raw material is measured and the weight of the raw material to be supplied is adjusted by controlling the opening and closing of the valve. A container containing a plurality of dye stock solutions that exhibit colors and raw materials such as dye stock solutions with multiple concentrations of each dye stock solution, auxiliary agents, and water, and an outlet provided with a valve, such as a solenoid valve, for each of the raw materials to drain the raw materials. a receiving container that sequentially and intermittently receives the raw material discharged from the plurality of outflow pipes; a device that converts a weight change of the raw material received into the receiving container into an electrical signal; The present invention provides an automatic dye liquor blending device that is equipped with a control mechanism, such as a microprocessor, for opening and closing each of the valves continuously or intermittently as necessary in comparison with predetermined set values.
また他の目的として染料原液等の計量が重量変化による
ため従来性なわれている容量による計量に比較して、温
度による誤差を考慮する必要はなくかつプリントアウト
機構あるいはテ゛イジタル表示が低廉容易に付設可能で
連続して計量と同時に肉眼による計量結果を確認が可能
な装置を提供するにあり、他の目的は以下の説明により
明らかとなろう。Another purpose is to measure dye stock solutions based on changes in weight, which eliminates the need to consider errors due to temperature, compared to traditional measurements based on volume, and it is inexpensive and easy to add a printout mechanism or digital display. It is an object of the present invention to provide a device which allows continuous measurement and simultaneous confirmation of the measurement results with the naked eye, and other objects will become clear from the description below.
つぎに本発明の一実施例について詳細に説明する。Next, one embodiment of the present invention will be described in detail.
第１図は諸機構をブロック線図であられした本発明の実
施例装置の全体図である。FIG. 1 is an overall view of an apparatus according to an embodiment of the present invention, showing various mechanisms in a block diagram.
第１図において染料原液等容器１にあらかじめ所望の染
料原液２を収容する。In FIG. 1, a desired dye stock solution 2 is stored in a dye stock solution container 1 in advance.
染料原液等は本実施例においては３染料原液とし３染料
原液各々について濃淡２種の染料濃度原液を収容する。In this embodiment, there are three dye stock solutions, and for each of the three dye stock solutions, two dye concentration stock solutions, light and dark, are stored.
勿論必要に応じて３以上の染料原液の色目またはコスト
、堅牢度もしくは鮮明性等の品質もしくは経済性の異な
る染料原液さらにまた濃中淡等３種以上の濃度の染料原
液を収容することも可能である。Of course, if necessary, it is also possible to store three or more dye stock solutions with different colors, costs, fastness, sharpness, etc., or economic efficiency, or three or more dye stock solutions with different concentrations such as dark, medium, and light. It is.
染料原液等は流出管４を通じてサイフオン効果により受
入れ容器６に流出する。The dye stock solution and the like flow out through the outflow pipe 4 into the receiving container 6 due to the siphon effect.
流出管４には電磁弁３を配設する。A solenoid valve 3 is disposed in the outflow pipe 4.
電磁弁３はつぎに説明する制御装置８の信号に応じて開
閉し調合染液５を調合する。The electromagnetic valve 3 opens and closes in response to signals from a control device 8, which will be described below, to mix the dye solution 5.
制御装置８ではあらかじめ後記する入力装置９から入力
される信号に応じて染料原液等２が流出する電磁弁３の
開閉の選択を設定する。The control device 8 sets in advance whether to open or close the solenoid valve 3 through which the dye concentrate 2 flows out, in accordance with a signal input from an input device 9, which will be described later.
開閉の一実施態様としては、まず選択された１色例えば
黄色の濃厚染料原液を所定の電磁弁３を開放して流出せ
しめ必要な黄色染料の重量の８０％を得て電磁弁を閉じ
ついで同じ黄色の希薄染料原液を所定の電磁弁を開放し
て必要な黄色染料の全重量の９５％を得て電磁弁を閉じ
ついで残りの染料の５％は該電磁弁を瞬時開放と閉鎖を
繰返して、即ち該染液の滴下と計量チェックを頻度多く
繰返して必要量の１００％まで流出せしめる。One embodiment of opening and closing is as follows: First, a concentrated dye stock solution of a selected color, for example, yellow, is allowed to flow out by opening a predetermined solenoid valve 3, and after obtaining 80% of the weight of the required yellow dye, the solenoid valve is closed, and then the same procedure is carried out. 95% of the total weight of the required yellow dye is obtained by opening a designated solenoid valve for the diluted yellow dye stock solution, then closing the solenoid valve, and for the remaining 5% of the dye, the solenoid valve is repeatedly opened and closed momentarily. That is, dropping the dye liquor and checking the measurement are repeated frequently to ensure that 100% of the required amount flows out.
か・る方法において流出管の直径あるいは染料原液容器
の高さを適宜定めることによって計量の速度向上あるい
は精度向上をはかることも勿論可能である。In the above method, it is of course possible to improve the speed or accuracy of metering by appropriately determining the diameter of the outflow tube or the height of the dye stock solution container.
例えば希薄染料原液の流出管の内径を細くすることによ
り精展向上を、濃厚染料原液の流出管の内径を太くする
ことにより計量速度の向上を達せしめることが可能であ
る。For example, it is possible to improve refinement by narrowing the inner diameter of the outlet tube for a dilute dye stock solution, and to improve the metering speed by increasing the inner diameter of the outlet tube for a concentrated dye stock solution.
か・る電磁弁３の開閉は流出滴下する染料原液の受入容
器の調合染液５の重量変化を重量測定センサー例えば電
子天秤７を介して電気信号とし、あらかじめ入力された
設定値と対比して実際値回路１２を通じて制御装置８に
よって行なわしめる。The solenoid valve 3 is opened and closed by converting changes in the weight of the mixed dye solution 5 in the receiving container for the dye stock solution flowing out and dropping into an electrical signal via a weight measurement sensor, for example, an electronic balance 7, and comparing it with a pre-input set value. This is carried out by the control device 8 via the actual value circuit 12.
か・る操作は電磁弁開閉による染液の流出あるいは滴下
と電子天秤７の計量とのタイムラグを無くして前記計量
の精度を向上するに有効である。This operation is effective in eliminating the time lag between the outflow or dripping of the dye by opening and closing the electromagnetic valve and the measurement by the electronic balance 7, thereby improving the accuracy of the measurement.
ついで他の複数の所定の染料原液等を同様に流出せしめ
受入容器に入れることにより所定の調合染液５が調合さ
れる。Next, a predetermined mixed dye solution 5 is prepared by similarly draining a plurality of other predetermined dye stock solutions and placing them in a receiving container.
計量結果は必要に応じて付設されたプリンター１３ある
いはデ゛イジタル表示装置１０によって計量と同時に出
力され計量結果の記録と確認が可能である。The measurement results are output at the same time as the measurement by an attached printer 13 or digital display device 10 as required, so that the measurement results can be recorded and confirmed.
前記制御装置８へは設定値回路１１を通じて入力装置９
から必要な信号を入力する。An input device 9 is connected to the control device 8 through a set value circuit 11.
Input the necessary signals from
該入力装置は図示してないカラーマツチング装置と直接
連動しても良いし、またはカラーマツチング装置から紙
テープもしくは磁気テープ等の記録体に記録して入力し
ても良いしあるいはまた記録された数字を入力装置し付
設されたキイボードによって直接入力することも可能で
ある。The input device may be directly linked to a color matching device (not shown), or input data may be recorded from the color matching device on a recording medium such as a paper tape or magnetic tape, or may be recorded on a recording medium such as a paper tape or magnetic tape. It is also possible to directly input numbers using a keyboard attached to the input device.
第２図はマイクロ・プロセッサー８を制御装置（第１図
８）とするデーター処理図の一実施例である。FIG. 2 is an embodiment of a data processing diagram using the microprocessor 8 as the control device (FIG. 1, 8).
本実施例では制御装置として第２図に示すごとく近時非
常に安価になったマイクロ・プロセッサーを利用し、入
力装置９のキーボードより入力された染料基、染料濃度
、被染物重量等の入力情報にもとづき染料原液等の選択
、流出あるいは滴下染料原液等の計算および設定、電磁
弁の開閉時間の設定等をマイクロ・プロセッサ８にて行
なわしめると同時に重量測定センサーとしての電子天秤
７よりの信号を随時とり込み、流出あるいは滴下染料原
液等の重量の設定値との対比を行ない電磁弁３への開閉
の指示をも行なわしめる。In this embodiment, a microprocessor, which has recently become very inexpensive, is used as a control device as shown in FIG. Based on this, the microprocessor 8 performs the selection of the dye stock solution, etc., the calculation and setting of the dye stock solution flowing out or dropping, the setting of the opening/closing time of the solenoid valve, etc. At the same time, the signal from the electronic balance 7 as a weight measurement sensor is carried out. The weight of the undiluted dye solution, etc., which is taken in, outflowed or dropped, is compared with a set value at any time, and an instruction to open or close the electromagnetic valve 3 is given.
さらに実際測定値重量の値を直ちに出力表示記録を行な
わしめるプリンター１３、ディジタル表示装置１０等の
制御もマイクロ・プロセッサー８にて行なわしめるもの
である。Furthermore, the microprocessor 8 also controls the printer 13, digital display device 10, etc. which immediately outputs and records the actual measured weight values.
かかるマイクロ・プロセッサー８を本自動染液調合装置
の制御機構として用い、ソフトウェアにて全体制御を行
なわしめることにより、本装置の適用範囲は各種の染料
まで可能となりしかも機械部分の設計が固定化されるこ
とを防いでいるのである。By using such a microprocessor 8 as the control mechanism of this automatic dye liquid mixing device and controlling the entire system using software, the scope of application of this device can be extended to various types of dyes, and the design of the mechanical part can be fixed. This prevents things from happening.
以上述べたごとく本発明の装置では複数の濃度に応じた
染料原液を入れた容器を備えることによりまた電磁弁の
開閉時間の設定方式により調合精度の向上が容易となり
測定時間の短縮も可能な大きな特徴を有している。As described above, the device of the present invention is equipped with a container containing dye stock solutions corresponding to multiple concentrations, and the opening/closing time setting method of the solenoid valve makes it easy to improve blending accuracy and shorten measurement time. It has characteristics.
さらに液温による誤差が無く手作業による場合のごとき
人的誤差がなくしかもプリントアウトおよびディジタル
表示による計測結果の確認が容易であることも本発明の
大きな効果である。Furthermore, another major advantage of the present invention is that there is no error due to liquid temperature, there is no human error as in manual measurement, and measurement results can be easily confirmed by printout or digital display.
以下に実施例を示し、本発明を更に具体的に説明するが
、本発明はかかる記載によってその範囲を何ら限定され
るものではない。EXAMPLES The present invention will be described in more detail with reference to Examples below, but the scope of the present invention is not limited in any way by these descriptions.
実施例 １
第１図で示される堀発明装置において、バルブ３として
スキンナー製電磁弁を、重量測定センサー７として大和
製術■製５Ｆ−６００型電子天秤を、また制御装置８と
してマイクロ・プロセッサーを用いてなる走置を使用し
、１ｇ及び１０ｇの水を各１０回秤取し、島津製作所製
直示天秤（精度０．１ｍｇ）にて秤量した結果を第１表
に示す。Example 1 In the Hori invention device shown in FIG. Table 1 shows the results of weighing 1 g and 10 g of water 10 times each with a direct reading balance (accuracy: 0.1 mg) manufactured by Shimadzu Corporation.
また、比較のためピペットを使用し、ＩＯＣ及び１０ｃ
ｃの水を各１０回秤取した結果を第１表に併記す第１表
より明らかなように、比較例においては秤取データのバ
ラツキがｌｃｃサンプルで、−１５，８ｍｇ〜＋１３．
４ｍｇ、１０ｃｃサンプルで、−３２，２ｍｇ〜＋４８
、 Ｏｍｇと大きかったのに対し、本発明では１ｇサン
プルで−３，２ｍｇ〜＋３．２ｍｇ、１０ｇサンプルで
−３、６ｍｇ〜＋３２ｍｇと極めて精度が高かった。Also, for comparison, using a pipette, IOC and 10c
As is clear from Table 1, which also lists the results of 10 weighings of the water in sample c, in the comparative example, the variation in the weighed data ranged from -15.8 mg to +13.8 mg for the lcc sample.
4mg, 10cc sample -32,2mg~+48
, Omg, whereas in the present invention, the accuracy was extremely high as -3.2 mg to +3.2 mg for a 1 g sample and -3.6 mg to +32 mg for a 10 g sample.
また、ピペットによる秤取法では熟練者でも１回のサン
プル取りに約３０秒かかったが、本発明においては１ｇ
のとき約５秒、１０ｇのとき約１５秒で秤取でき、精度
向上と共に測定時間の短縮を図れることが理解される。In addition, with the weighing method using a pipette, it took even an experienced person about 30 seconds to take a single sample, but in the present invention, 1 g
It can be weighed in about 5 seconds when the weight is 10g, and in about 15 seconds when the weight is 10g, and it is understood that it is possible to improve accuracy and shorten the measurement time.
実施例 ２
実施例１記載の装置を使用し、下記処方１及び２につい
て染液を自動調合した。Example 2 Using the apparatus described in Example 1, dye liquors were automatically prepared for the following formulations 1 and 2.
所要時間を測定した結果を第２表に示す。Table 2 shows the results of measuring the required time.
また、比較のための熟練者が同一処方について手作業で
調合した結果を第２表に併記する。For comparison, Table 2 also shows the results of manual mixing of the same recipe by an expert.
第２表の結果より、本発明方法においては熟練者を要す
ることなく調合時間の短縮化をはかることができる事実
が理解される。From the results in Table 2, it is understood that the method of the present invention can shorten the preparation time without requiring a skilled person.
第１図諸機構をブロック線図であられした装置全体図、
第２図マイクロ・プロセッサを制御装置とするテ゛−タ
ー処理図。
２・・・・・・染料原液、３・・・・・・バルブたとえ
ば電磁弁、５・・・・・・調合染液、７・・・・・・重
量測定センサーたとえば電子天秤、８・・・・・・制御
装置たとえばマイクロ・プロセッサー、９・・・・・・
入力装置、１０・・・・・・デジイタル表示装置、１３
・・・・・・プリンター。Figure 1: Overall diagram of the device showing various mechanisms as a block diagram;
FIG. 2 is a data processing diagram using a microprocessor as a control device. 2... Dye stock solution, 3... Valves such as electromagnetic valves, 5... Mixed dye solution, 7... Weight measurement sensors such as electronic balances, 8... ...control device, e.g. microprocessor, 9...
Input device, 10...Digital display device, 13
······printer.
Claims (1)
の濃度に調整されてなる複数個の染料原液、助剤、水等
の原料を、各々別にバルブを配設した流出管から順次受
入容器中に連続もしくは断続供給し、かつ受入れた前記
原料の重量を計量しつつ前記バルブを開閉制御して供給
する原料の重量を調整することを特徴とする染液自動調
合方法。 ２ 異なる色を呈する複数個の染料がおのおの２種以上
の濃度に調整されてなる複数個の染料原液、助剤、水等
の原料をそれぞれ収容する容器と、該容器中の原料を流
出せしめる各々別にバルブを配設した流出管と、該複数
の流出管から流出する前記原料を順次受入れる受入容器
と、該受入容器に受入れた前記原料の重量変化を電気信
号に変換する装置と、該電気信号のレベルに応じてあら
かじめ定めた設定値と対比して前記バルブをそれぞれ連
続もしくは断続に開閉するための制御機構を具えたこと
を特徴とする染液自動調合装置。[Claims] 1. A plurality of raw materials such as a dye stock solution, an auxiliary agent, water, etc. each containing a plurality of dyes exhibiting different colors adjusted to two or more concentrations, each with a separate valve. An automatic dye liquor mixing method characterized by continuously or intermittently supplying raw materials from a pipe into a receiving container, and controlling the opening and closing of the valve while weighing the received raw materials to adjust the weight of the raw materials to be supplied. 2. Containers each containing raw materials such as a plurality of dye stock solutions, auxiliary agents, water, etc. each containing a plurality of dyes exhibiting different colors adjusted to two or more concentrations, and containers for allowing the raw materials in the containers to flow out. an outflow pipe provided with a separate valve; a receiving container that sequentially receives the raw material flowing out from the plurality of outflow pipes; a device that converts a change in weight of the raw material received in the receiving container into an electrical signal; and the electrical signal. An automatic dye liquor mixing device characterized by comprising a control mechanism for opening and closing each of the valves continuously or intermittently in comparison with a predetermined setting value depending on the level of the dye.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6317780A JPS5953942B2 (en) | 1980-05-12 | 1980-05-12 | Automatic dye liquor mixing method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6317780A JPS5953942B2 (en) | 1980-05-12 | 1980-05-12 | Automatic dye liquor mixing method and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS56159342A JPS56159342A (en) | 1981-12-08 |
| JPS5953942B2 true JPS5953942B2 (en) | 1984-12-27 |
Family
ID=13221701
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6317780A Expired JPS5953942B2 (en) | 1980-05-12 | 1980-05-12 | Automatic dye liquor mixing method and device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5953942B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6260010U (en) * | 1985-10-03 | 1987-04-14 | ||
| JP5597742B1 (en) * | 2013-04-24 | 2014-10-01 | 日興技建株式会社 | Temporary waterway device and method for installing temporary waterway in manhole |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4623008A (en) * | 1983-08-12 | 1986-11-18 | Sakata Shokai, Ltd. | Automatic dispensing system |
| JPS6141364A (en) * | 1984-07-31 | 1986-02-27 | 日本エクスラン工業株式会社 | Dye solution automatic preparation apparatus |
| JPH0197265A (en) * | 1987-10-05 | 1989-04-14 | Japan Exlan Co Ltd | Dyeing liquid automatic preparing apparatus |
| JPH01180229A (en) * | 1988-01-11 | 1989-07-18 | Yokogawa Medical Syst Ltd | Medicinal liquid mixer |
-
1980
- 1980-05-12 JP JP6317780A patent/JPS5953942B2/en not_active Expired
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6260010U (en) * | 1985-10-03 | 1987-04-14 | ||
| JP5597742B1 (en) * | 2013-04-24 | 2014-10-01 | 日興技建株式会社 | Temporary waterway device and method for installing temporary waterway in manhole |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS56159342A (en) | 1981-12-08 |
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