JPS5930474A - Butt welding method of metallic plate - Google Patents
Butt welding method of metallic plateInfo
- Publication number
- JPS5930474A JPS5930474A JP14149182A JP14149182A JPS5930474A JP S5930474 A JPS5930474 A JP S5930474A JP 14149182 A JP14149182 A JP 14149182A JP 14149182 A JP14149182 A JP 14149182A JP S5930474 A JPS5930474 A JP S5930474A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- base metal
- metal plates
- base
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
【発明の詳細な説明】
この発明は金属板の突合わせ溶接方法に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for butt welding metal plates.
従来の金属板の突合わせ溶接方法は第1図1(a)〜(
d)に示すように行われていた。まず!11kl(1=
)に示すように第l、第2の母材金属板(1) 、 (
2>の突合わせ先端部にガスカット、グラインダあるい
は機械加工によって所定形状の開先(101)。The conventional butt welding method for metal plates is shown in Fig. 1 (a) to (
This was done as shown in d). first! 11kl (1=
), the first and second base metal plates (1), (
A beveling (101) of a predetermined shape is formed at the butt end of the 2> by gas cutting, grinding, or machining.
(201)を形成した後、開先(101)。After forming (201), groove (101).
(201)の相互間に裏当金属板(3)を仮固定する。A backing metal plate (3) is temporarily fixed between the (201).
裏当金属板(3)は溶着金属の漏れ止めと、第1、第2
の母材金属板(1) 、 (2)の相互間を固定して溶
接を容易にする二つの働きをするものである。次に第1
図(b)に示すように開先(101)+(201)部分
を溶接して溶接部分(4)を形成する。続いて第1図(
、)に示すように溶接部分(4)の裏側をガウジングし
て溝(5)を形成する。これは開先(101)、(20
1)の屁の部分、つまり第1.第2の母材金属板(1)
、 (2)の開先(101)。The backing metal plate (3) is used to prevent leakage of welded metal and to
This serves two functions: fixing the base metal plates (1) and (2) together to facilitate welding. Next, the first
As shown in Figure (b), the groove (101)+(201) portions are welded to form a welded portion (4). Next, Figure 1 (
, ), gouge the back side of the welded part (4) to form a groove (5). This is the bevel (101), (20
The fart part of 1), that is, the first part. Second base metal plate (1)
, (2) groove (101).
(201)が裏当金属板(3)に1要している付近の溶
接部分(4)に溶接欠陥が出やすいため、これを取除い
て再び溶接する必要があるか−らである。This is because welding defects tend to occur in the welded portion (4) near where (201) is attached to the backing metal plate (3), so it is necessary to remove this and weld again.
次に第1図(d)に示すように溶接部分(4)の裏側を
溶接して溝(5)を埋め、溶接を完了する。Next, as shown in FIG. 1(d), the back side of the welded part (4) is welded to fill the groove (5) and welding is completed.
従来の溶接方法は以上のようになされ、開先(101)
、(201)の加工や溝(5)の形成等の溶接以外の作
業が必要となり、作業時間が長くかかる欠点があった。The conventional welding method is performed as described above, and the groove (101)
, (201) and the formation of grooves (5) other than welding, which has the disadvantage that the work takes a long time.
また第1.第2の母材金属板(1) 、 (2)の表裏
両面から溶接を行わねばならず、溶接トーチが入りにく
い構造物においては、裏面からの溶接作業か著しく困難
になる欠点があった。Also number 1. Welding must be carried out from both the front and back sides of the second base metal plates (1) and (2), which has the drawback that in structures where it is difficult for a welding torch to enter, it becomes extremely difficult to weld from the back side.
この発明は上記のような従来のものの欠点を除去するた
めになされたもので、il、第2の母材金属板(1)
、 (2)の先端部に開先(101)。This invention was made in order to eliminate the drawbacks of the conventional ones as described above.
, (2) has a bevel (101) at the tip.
(201)を形成することなく、第1.第2の母材金属
板(1) 、 (2)の先端面間に中空部を有する金属
棒を介在させ、かつ第1.第2の母材金属板(1) 、
(2)の先端部裏側に溶接時に溶けず第1゜第2の母
材金属板(1) 、 (2)に混入して悪影響を与えな
い材料からなる裏当材を当てかった後、溶接することに
より工程数並びに作業時間が大幅に短縮し、かつ経済的
な金属板の突合わせ溶接方法を提供することを目的とし
ている。以下この興明の一実施例を図面について説明す
る。(201) without forming the first . A metal rod having a hollow portion is interposed between the tip surfaces of the second base metal plates (1) and (2), and the first. second base metal plate (1),
After applying a backing material made of a material that does not melt during welding to the back side of the tip of (2) and does not mix with the first and second base metal plates (1) and (2) and cause any adverse effects, the welding The purpose of this invention is to provide an economical butt welding method for metal plates that significantly reduces the number of steps and working time. An embodiment of this Komei will be described below with reference to the drawings.
この発明の金属板の突合わせ溶接方法は第2図($1>
、 (b)に示すように行われる。まず第2図(a)
に示すように第1.第2の母材金属板(1) 、 (2
)の先端面(102)、(202)相互間に、例えば、
第1.第2の母材金属板(1) 、 (2)と同一材料
からなる円筒金属である中至部(601)を有する金属
棒(6)を例えば仮溶接によって介在させ、かつ第1.
第2の母材金属板(1) 、 (2)の先端部の裏面に
、例えばガラス繊維材からなるテープ等の溶接時に溶け
ず第1.第2の母材金属板(1)。The method of butt welding metal plates according to this invention is shown in Fig. 2 ($1>
, is performed as shown in (b). First, Figure 2 (a)
As shown in 1st. Second base metal plate (1), (2
) between the tip surfaces (102) and (202), for example,
1st. A metal rod (6) having a center portion (601), which is a cylindrical metal made of the same material as the second base metal plates (1) and (2), is interposed by, for example, temporary welding, and the first base metal plate (1) and (2) are interposed, for example, by temporary welding.
A tape made of glass fiber material, for example, is attached to the back surface of the tip of the second base metal plates (1) and (2) so that it does not melt during welding. Second base metal plate (1).
(2)に混入して悪影響を与えない飼料からなる裏当材
(7)を、磁石等によって当て固定する。この裏当材(
7)は溶岩金属の漏れ止めとして作用し、かつ第1.第
2のは材金属板(島(2)の先端部の裏面をも同時に溶
接用能にするものである。次に第2図(b)に示すよう
に溶接ワイヤ(図示せず)もしくは溶接棒(図示せず)
を中荒部(601)を有する金属棒(6)と共に高熱に
よって溶かし、かつ裏当材(7)によって漏れ止めする
ことにより、第1.第2の母材金属板(1) 、 (2
)の表裏両面を同時に溶接して、溶接部(8)を形成す
る。A backing material (7) made of feed that does not mix with (2) and cause any adverse effects is fixed by a magnet or the like. This backing material (
7) acts as a leak stopper for lava metal, and 1. The second is to make the back side of the tip of the metal plate (island (2)) usable for welding at the same time. Next, as shown in Figure 2 (b), welding wire (not shown) or welding is used. Rod (not shown)
is melted together with the metal rod (6) having the middle rough part (601) by high heat, and the leakage is prevented by the backing material (7). Second base metal plate (1), (2
) are simultaneously welded to form a welded portion (8).
この発明は以上のようになされ、溶接の際に発生ずる高
熱に溶かされた中空部(601)を有する金属棒(6)
が、ガラス繊維材からなるテープ等の裏当材(7)に接
触して止まるため、従来と同程度の溶接ワイヤ(図示せ
ず)もしくは溶接棒(図示せず)の消費側にもかかわら
ず、短時間のうちに大量の溶着金属の生成が可能となり
、しかもこの溶着金属は第1.第2の母材金属板(1)
、 (2)と完全に融合して、表裏両面同時に溶接肉
を形成することができる。This invention has been made as described above, and a metal rod (6) having a hollow portion (601) that is melted by the high heat generated during welding.
However, because it comes into contact with a backing material (7) such as a tape made of glass fiber material and stops, it consumes the same amount of welding wire (not shown) or welding rod (not shown) as in the past. , it is possible to generate a large amount of weld metal in a short period of time, and this weld metal is the first. Second base metal plate (1)
, (2) can be completely fused to form a weld on both the front and back surfaces at the same time.
ここで中空部(601)を有する金属棒(6)の代わり
に中実の金属棒を用いると、この中実の金属棒を溶融さ
せるために通常の溶接条件よりもかなり大きな電流を必
要とし、溶接進行に伴う蓄熱により大きくなり過ぎた溶
融池が、裏当材(7)を突き破って落ちる恐れがある。Here, if a solid metal rod is used instead of the metal rod (6) having a hollow part (601), a considerably larger current is required than under normal welding conditions to melt this solid metal rod, There is a risk that the molten pool, which has become too large due to heat accumulation as welding progresses, may break through the backing material (7) and fall.
これに対して中空部(601〜1)を有する金属棒(6
)では、通常の突合わせ溶接の場合と殆ど変わらない条
件で溶接が可能である。従って、この発明は従来の開先
(101)、(201)を形成して溶接した場合と同等
の機能を有し、かつ大幅に工程数並びに作業時間を短縮
することができる。On the other hand, a metal rod (6
), welding can be performed under almost the same conditions as normal butt welding. Therefore, the present invention has the same function as the conventional welding by forming grooves (101) and (201), and can significantly reduce the number of steps and working time.
なお、上記実施例では第1.第2の母材金属板(1)
、 (2)の先端面(1o2)、(202)の断面形状
が直線の場合について説明したが、断面形状の如何にか
かわらず全ての突合わせ溶接の場合柘おいても同様に行
い得る。iた、中空部(601)を有する金属棒(6)
の形状として円筒の場合を示したが、その形状もどのよ
うな形状であってもよい。さらに中空部(601)を有
する金属棒(6)の材質を第1.第2の母材金属板(1
) 、 (2)と同じとしたが、溶接ワイヤ(図示せず
)もしくは溶接(奉(図示せず材質でもに<、その他溶
接肉を形成できる材質であれはどのようなものであって
もよい。Note that in the above embodiment, the first. Second base metal plate (1)
, (2) The case where the cross-sectional shape of the tip surfaces (1o2) and (202) is a straight line has been described, but the same method can be used for all butt welding regardless of the cross-sectional shape. i. Metal rod (6) having a hollow part (601)
Although a cylindrical shape is shown, the shape may be any shape. Furthermore, the material of the metal rod (6) having the hollow part (601) is selected from the first. Second base metal plate (1
), same as (2), except that welding wire (not shown) or welding wire (not shown) may be made of any material, or any other material that can form a weld. .
以上のようにこの発明によれば、工程数並びに作業時間
が大幅に短縮でき、かつ経済的である等の諸効果を有す
る。As described above, the present invention has various effects such as being able to significantly reduce the number of steps and working time, and being economical.
第1図(a)〜(d)は従来の金属板の突合わせ溶接方
法の説明図で、第1図(a)は第1.第2の母材金属板
に裏当金属板を当てた状態を示す側面図、第1図(b)
は溶接した状態を示す側面図、第1図(0)は溶接部分
に溝を形成した状態を示す側面図、第1図(d)は溝部
分を溶接した状態を示す側面図である。第2図(a)
、 (b)はこの発明の金属板の突合わせ溶接方法の説
明図で、第2図(、)は第1゜第2の母材金属板の先端
面間に中空部を有する金属棒を介在させかつ裏当材を当
てた状態を示す側面図、第2図(b)は溶接肉の形成状
態を示す側面図である。
図において、(1) 、 (2)は第1.第2の1せ材
金属板、(102)、(202)は先端面、(6)は金
属棒、(601)は中空部、(7)は裏当材である。
なお各図中同一部分は同一符号を付している。
代理人 弁理士 畠 野 信 −第1図
第2図FIGS. 1(a) to 1(d) are explanatory diagrams of a conventional butt welding method for metal plates, and FIG. A side view showing the state in which the backing metal plate is applied to the second base metal plate, Fig. 1(b)
1 is a side view showing a welded state, FIG. 1(0) is a side view showing a state in which a groove is formed in the welded part, and FIG. 1(d) is a side view showing a state in which the groove part is welded. Figure 2(a)
, (b) is an explanatory diagram of the method of butt welding metal plates according to the present invention, and FIG. FIG. 2(b) is a side view showing the state in which the weld metal is formed and a backing material is applied. In the figure, (1) and (2) are the first. In the second metal plate, (102) and (202) are the tip surfaces, (6) is the metal rod, (601) is the hollow part, and (7) is the backing material. Note that the same parts in each figure are given the same reference numerals. Agent Patent Attorney Shin Hatano - Figure 1
Figure 2
Claims (1)
の相互間に介在させ、かつ前記第11.第2の母材金属
板の相互間裏面に溶着金属の漏れ止−めを行う裏当材を
当てる第1の工程、および前記中空部を有する金属棒を
溶融させ前記第1゜第2の母材金属板の相互間に溶接肉
を形成する第2の工程からなることを特徴とする金属板
の突合わせ溶接方法。 2、 中空部を有する金属棒は、第1.第2°の母材金
属板と同一材料からなる特許請求の範囲第“1項記載の
金属板の突合わせ溶接方法。 3、 裏当拐は、ガラス繊維材からなる特許請求の範囲
第1項または第2項記載の金属板の突合わせ溶接方法。[Claims] 1. A metal rod having a hollow portion. interposed between the second base metal plates, and the eleventh. a first step of applying a backing material for preventing leakage of welded metal to the back surfaces of the second base metal plates; and a step of melting the metal rod having the hollow portion to form the first and second base metal plates. A method for butt welding metal plates, comprising a second step of forming a weld between the metal plates. 2. The metal rod with a hollow part is the first. A method for butt welding metal plates according to claim 1, which is made of the same material as the second base metal plate. 3. Claim 1, in which the backing plate is made of glass fiber material. Or the method for butt welding metal plates according to item 2.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14149182A JPS5930474A (en) | 1982-08-12 | 1982-08-12 | Butt welding method of metallic plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14149182A JPS5930474A (en) | 1982-08-12 | 1982-08-12 | Butt welding method of metallic plate |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS5930474A true JPS5930474A (en) | 1984-02-18 |
Family
ID=15293149
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP14149182A Pending JPS5930474A (en) | 1982-08-12 | 1982-08-12 | Butt welding method of metallic plate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5930474A (en) |
-
1982
- 1982-08-12 JP JP14149182A patent/JPS5930474A/en active Pending
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