JPS591534B2 - Band saw machine band saw blade traveling direction vibration cutting device - Google Patents
Band saw machine band saw blade traveling direction vibration cutting deviceInfo
- Publication number
- JPS591534B2 JPS591534B2 JP5323681A JP5323681A JPS591534B2 JP S591534 B2 JPS591534 B2 JP S591534B2 JP 5323681 A JP5323681 A JP 5323681A JP 5323681 A JP5323681 A JP 5323681A JP S591534 B2 JPS591534 B2 JP S591534B2
- Authority
- JP
- Japan
- Prior art keywords
- band saw
- saw blade
- drive wheel
- traveling direction
- shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
- B23D55/06—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of drives for strap saw blades; of wheel mountings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Description
【発明の詳細な説明】
この発明は、帯鋸盤における駆動装置に係わり更に詳し
くは、帯鋸刃とワークとの接触部で発生する強制振動現
象をか(乱し、振動の継続発生を阻止することで、騒音
の防止と、切削性能の向上と、工具の寿命の延長とを得
た装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a drive device for a band saw machine, and more specifically, the present invention relates to a drive device for a band saw machine, and more specifically, a device for disturbing the forced vibration phenomenon that occurs at the contact portion between a band saw blade and a workpiece, and preventing the continuous generation of vibration. The present invention relates to a device that prevents noise, improves cutting performance, and extends tool life.
従来、帯鋸盤における帯鋸刃の駆動には、モータ回転ト
ルクを減速機を介して減速し、減速機出力トルクを駆動
ホイールに直接伝達することによつ℃、帯鋸刃を駆動す
る方式であった。Conventionally, the method of driving the band saw blade on a band saw machine was to reduce the rotational torque of the motor through a reducer, and then directly transmit the output torque of the reducer to the drive wheel. .
上記のような駆動方式の帯鋸盤で切削を続行すると、鋸
刃刃先が材料にくい込むことによって発生する強制振動
数、振動力によって鋸刃がまず加振される。When cutting continues with a band saw using the drive method described above, the saw blade is first vibrated by the forced vibration frequency and vibration force generated by the cutting edge of the saw blade digging into the material.
鋸刃は加振されることによって固有の振動モードで振動
を始める。When the saw blade is excited, it begins to vibrate in a unique vibration mode.
この振動モードは多数の実験結果から、縦振動モードが
支配的なものであることが解っている。It has been found from numerous experimental results that the longitudinal vibration mode is predominant.
この縦振動によって、工具と工作物間で切削方向での相
対振動が誘起され、しかもこの振動数は1000ヘルツ
以上の高い振動数である。This longitudinal vibration induces relative vibration between the tool and the workpiece in the cutting direction, and this vibration frequency is as high as 1000 hertz or more.
要するに、鋸盤の両ホイール、鋸刃、の構造系全体が、
工具と工作物との間で発生する1000ヘルツ以上の高
い周波数の振動モードを持つまでになり、騒音上と切削
性能上と、更に工具の寿命にまで悪い影響を与えている
のである。In short, the entire structural system of the saw wheels and saw blade is
Vibration modes with a high frequency of 1000 Hz or more are generated between the tool and the workpiece, which has a negative impact on noise, cutting performance, and even tool life.
実験によると、摩耗の進行した工具はど振動が生シやす
(、摩擦形びびりと呼ばれるがん高い音をともなってい
る。Experiments have shown that tools with advanced wear tend to vibrate (accompanied by a high-pitched sound called frictional chatter).
特に難削材(たとえばステンレススチール)を切削する
時には極め又不快な高音を発する為に、この音の発生を
阻止することが帯鋸盤での大きな課題となっている。Particularly when cutting difficult-to-cut materials (for example, stainless steel), an extremely unpleasant and high-pitched sound is emitted, so preventing the generation of this sound is a major challenge for band saws.
本発明は上記目的を達成するための機構を具備した帯鋸
盤であって、その1実施態様について詳細に説明する。The present invention is a band saw machine equipped with a mechanism for achieving the above object, and one embodiment thereof will be described in detail.
第1図(眠この発明を実施する一般的な横型帯鋸盤を概
念的に示すもので、長方形状の基台1上には、ワークM
(被削材M)を支持する素材支持台3と、この素材支持
台3上に載置支持されたワークMを挟持固定する固定バ
イスジョー5f及び可動バイスジョー5Mを備えたバイ
ス機構5とが装着しである。FIG. 1 (Sleep) This conceptually shows a general horizontal bandsaw machine for carrying out this invention.
(workpiece M); and a vice mechanism 5 that includes a fixed vice jaw 5f and a movable vice jaw 5M that clamp and fix the workpiece M placed and supported on the material support stand 3. It is installed.
また基台1上には、はぼC型をした鋸刃ハウジング7が
ヒンジピン9を介して上下方向に回動自在に支承されて
いる。Further, a saw blade housing 7 having a C-shape is supported on the base 1 via a hinge pin 9 so as to be freely rotatable in the vertical direction.
この鋸刃ハウジング7の一方のハウジング部11の内部
に+−3駆動ホイール13が駆動軸15を介して回転自
在に内装されており、また他方のハウジング部17に&
転回転軸19を介して従動ホイール21が回転自在に内
装されている。A +-3 drive wheel 13 is rotatably installed inside one housing part 11 of the saw blade housing 7 via a drive shaft 15, and a &
A driven wheel 21 is rotatably installed inside via a rotating shaft 19.
前記駆動ホイール13と、従動ホイール21とには、ル
ープ状の帯鋸刃23(切削工具)が掛は回されている。A loop-shaped band saw blade 23 (cutting tool) is rotated between the drive wheel 13 and the driven wheel 21 .
なお、鋸刃ハウジング7において、ハウジング部11.
17の上部付近を連結支持する梁部材25に設けられた
ガイドバー27には、前記帯鋸刃23の切削領域両側部
において、帯鋸刃23を案内支持するためのガイドピー
ス29.31を下端部に備えた第1、第2ガイドブラケ
ツト33゜35が、夫々位置調整自在に取付けられてい
る。Note that in the saw blade housing 7, the housing portion 11.
The guide bar 27 provided on the beam member 25 that connects and supports the vicinity of the upper part of the band saw blade 23 has guide pieces 29 and 31 at its lower end for guiding and supporting the band saw blade 23 on both sides of the cutting area of the band saw blade 23. First and second guide brackets 33 and 35 are respectively mounted so as to be adjustable in position.
なお、被剛材(ワーク)Mを切削する際に、鋸刃ハウジ
ング7をヒンジピン9を軸として上下方向に昇降回動す
るには、鋸刃−・ウジング7の適宜位置にピストンロッ
ド37の先端部を枢支連結し、かつ基部を前記基台1に
枢着支持されたリフトシリンダ39の作動によるもので
ある。In addition, in order to vertically rotate the saw blade housing 7 around the hinge pin 9 when cutting the rigid material (workpiece) M, the tip of the piston rod 37 must be placed at an appropriate position on the saw blade and the housing 7. This is due to the operation of a lift cylinder 39 which pivotally connects the parts and whose base part is pivotally supported by the base 1.
この発明は、上記駆動ホイール13の構造を要旨とする
ものである。The gist of the present invention is the structure of the drive wheel 13 described above.
第2図は上記駆動ホイール13の上蓋を取除いた駆動軸
15の中心での断面を示す。FIG. 2 shows a cross section at the center of the drive shaft 15 with the top cover of the drive wheel 13 removed.
まづハウジングTの底部には、駆動ホイール13を片持
て支承する太い軸15を支承する受部41が強固に設け
られており、該軸の受部を貫いた部分で43のロックナ
ツトで軸を固定しているが、本発明の場合は特に軸が中
空で、振動発生駆動軸45が47.49の軸受で支持さ
れていて中空軸の中で同芯的に回転自在に設けられ℃お
り、その両端部にはそれぞれスプロケツ)51.53が
固定されている。First, at the bottom of the housing T, a receiving part 41 that supports the thick shaft 15 that supports the drive wheel 13 on one side is firmly provided, and the shaft is fixed with a lock nut 43 at the part that passes through the receiving part of the shaft. However, in the case of the present invention, the shaft is particularly hollow, and the vibration generating drive shaft 45 is supported by a 47.49 bearing and is rotatably provided concentrically within the hollow shaft. Sprockets) 51 and 53 are fixed to both ends thereof, respectively.
1方帯鋸刃を循環駆動するホイール13は、従来のもの
と同じように、固定軸のまわりをウオーム55ウオーム
ホイール57とによって駆動されるが特に、本発明の場
合複数の第1ベアリング59と複数の第2ベアリング6
1とによって、2段に構成されており、先に駆動ホイー
ル13として説明した実際に鋸刃23がかけ回わされる
部分の駆動源よりに、ウオームホイール57を保持する
回転部材63が設げられている。The wheel 13 for circulating the one-way band saw blade is driven around a fixed shaft by a worm 55 and a worm wheel 57, as in the conventional case, but in particular, in the present invention, a plurality of first bearings 59 and a plurality of first bearings 59 are used. 2nd bearing 6
1, it is configured in two stages, and a rotating member 63 that holds the worm wheel 57 is provided from the drive source of the part where the saw blade 23 is actually rotated, which was explained earlier as the drive wheel 13. It is being
次に第2図左下に図示されているように、鋸刃駆動ホイ
ール13の少(とも1ケ所には、カム軸65が貫通して
ベアリングによって回転自在に設けられており、その上
端には、スプロケット67が先に述べたスプロケット5
3と対向して設けられ下端には、回転部材63に凹設さ
れたダルマ図形状のへこみ69の小内部に配置され、軸
の先端部は楕円形のカム70となっている。Next, as shown in the lower left of FIG. 2, a camshaft 65 is provided through the saw blade drive wheel 13 (at least one location) so as to be rotatable by means of a bearing. Sprocket 67 is the previously mentioned sprocket 5
3, the lower end thereof is disposed inside a small Dharma-shaped recess 69 recessed in the rotating member 63, and the tip of the shaft is an elliptical cam 70.
一方回転部材63の方には、前記したダルマ図形状のへ
こみ690大内部の中で固定軸71のまわりに回転自由
なカムフォロワ73が、例えば、ボールベアリングの内
輪を軸に固定し、外輪を回転自由にするようにして設け
である。On the other hand, on the rotating member 63, a cam follower 73 that can freely rotate around a fixed shaft 71 inside the large Dharma diagram-shaped recess 690 has a cam follower 73, for example, which fixes the inner ring of a ball bearing to the shaft and rotates the outer ring. It is designed to make you feel free.
スズロケット67とスプロケット53は適宜チェノ75
で連結されており、スプロケット51は、別途駆動源に
チェノ77で結ばれ℃いるものである。The tin rocket 67 and sprocket 53 are appropriately changed to Cheno 75.
The sprocket 51 is connected to a separate drive source by a chino 77.
本実施例の装置は上記のように構成され又いるから、ウ
オームギヤ55、ウオームホイール57によって駆動さ
れる回転部材63は、中空固定軸15のまわりを回転し
、カムフォロワ73は、カムTOと当接して、駆動ホイ
ール13を駆動するが、カムTOは別途チェノ77、ス
プロケット51、同53、チェノ75、スプロケット6
7を経て、早い回転速度で回るために、鋸速か切削のた
めに移動する動きは一定でなく、短い周期で加減速が小
中に行われることになり、強制振動現象が撹乱され、帯
鋸刃の縦振動による振動騒音の発生を阻止し、切削性能
の向上及び、工具寿命の伸長に効果を収めたものである
。Since the device of this embodiment is configured as described above, the rotating member 63 driven by the worm gear 55 and the worm wheel 57 rotates around the hollow fixed shaft 15, and the cam follower 73 comes into contact with the cam TO. The cam TO drives the drive wheel 13, but the cam TO is separately equipped with a chain wheel 77, a sprocket 51, a chain wheel 53, a chain wheel 75, and a sprocket 6.
7, in order to rotate at a high rotational speed, the speed of the saw or the movement for cutting is not constant, and acceleration and deceleration are performed in short cycles, which disturbs the forced vibration phenomenon and causes the band saw to move at a high rotation speed. This prevents the generation of vibration noise caused by longitudinal vibration of the blade, improving cutting performance and extending tool life.
なお、この発明は前述の実施例に限定されるものではな
く、適宜の設計的変更を行な5.:とKjつては他の実
施態様でもって実施することが可能なものである。It should be noted that the present invention is not limited to the above-mentioned embodiments, but may be modified with appropriate design changes. : and Kj can be implemented in other embodiments.
すなわち、例えばカム軸を回転部材に回転自在に支承し
、軸に固定あるいは回転自在に装着したスプロケットと
カム軸とを遊星歯車的に連動連結し、かつカム軸の先端
部のカム部を駆動ホイールに設けたカムフォロワと接触
した態様とすることも可能なものである。That is, for example, a camshaft is rotatably supported on a rotating member, a sprocket fixed or rotatably mounted on the shaft is interlocked with the camshaft like a planetary gear, and the cam portion at the tip of the camshaft is connected to a drive wheel. It is also possible to make contact with a cam follower provided in the cam follower.
すなわち種々の設計的変更が可能なものである。In other words, various design changes are possible.
なお、本発明は一般に呼ばれる横型帯鋸盤について説明
したが、広く竪形の帯鋸盤にも適用可能であり、鋸刃ホ
イール駆動も、ウオーム駆動に限られるものでないこと
は云うまでもない。Although the present invention has been described with reference to a generally called horizontal band saw machine, it is also applicable to a wide variety of vertical band saw machines, and it goes without saying that the saw blade wheel drive is not limited to worm drive.
第1図は、説明の都合上例示した横型帯鋸盤の概念図、
第2図はその駆動ホイール軸での断面図、第3図は、カ
ムとカムフォロワとの関係を示ス部分平面図である。
(図面の主要な部分を表わす符号の説明)13・・・鋸
刃駆動ホイール、15・・・中空固定軸、55・・・ウ
オーム、ギヤー、57・・・ウオーム、ホイール、63
・・・回転部材、65・・・カム軸、10・・・カム、
、、、、、y□h1″゛。FIG. 1 is a conceptual diagram of a horizontal bandsaw machine shown as an example for convenience of explanation;
FIG. 2 is a sectional view taken along the drive wheel axis, and FIG. 3 is a partial plan view showing the relationship between the cam and the cam follower. (Explanation of symbols representing main parts of the drawings) 13... Saw blade drive wheel, 15... Hollow fixed shaft, 55... Worm, gear, 57... Worm, wheel, 63
...Rotating member, 65...Camshaft, 10...Cam,
,,,,,y□h1″゛.
Claims (1)
動源に連動連結した回転部材63を回転自在に支承して
設けるとともに駆動ホイール13と回転部材63を連動
連結して設け、前記駆動ホイール13と回転部材63と
の連動連結部に、駆動ホイール130回転を短い周期で
加減速するための装置を介装してなることを特徴とする
・帯鋸盤の帯鋸刃走行方向振動切削装置。1. A rotary member 63 connected to a drive source is rotatably supported on a shaft 15 rotatably supporting the drive wheel 13, and the drive wheel 13 and the rotary member 63 are interlocked and connected, and the drive wheel 13 and A device for vibration cutting in the traveling direction of a band saw blade of a band saw machine, characterized in that a device for accelerating and decelerating the rotation of the drive wheel 130 in short cycles is interposed in the interlocking connection portion with the rotating member 63.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5323681A JPS591534B2 (en) | 1981-04-10 | 1981-04-10 | Band saw machine band saw blade traveling direction vibration cutting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5323681A JPS591534B2 (en) | 1981-04-10 | 1981-04-10 | Band saw machine band saw blade traveling direction vibration cutting device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS57168825A JPS57168825A (en) | 1982-10-18 |
JPS591534B2 true JPS591534B2 (en) | 1984-01-12 |
Family
ID=12937163
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5323681A Expired JPS591534B2 (en) | 1981-04-10 | 1981-04-10 | Band saw machine band saw blade traveling direction vibration cutting device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS591534B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0230441A (en) * | 1988-01-25 | 1990-01-31 | Hiruta Kogyo Kk | Method for inserting material in elastic body having pocket and installation of car pedal pad |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2619328B1 (en) * | 1987-08-11 | 1992-05-29 | Petitpas Jacques | PENDULAR MOVING VERTICAL ENDLESS BAND SAWING MACHINE |
-
1981
- 1981-04-10 JP JP5323681A patent/JPS591534B2/en not_active Expired
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0230441A (en) * | 1988-01-25 | 1990-01-31 | Hiruta Kogyo Kk | Method for inserting material in elastic body having pocket and installation of car pedal pad |
Also Published As
Publication number | Publication date |
---|---|
JPS57168825A (en) | 1982-10-18 |
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