JPS59141467A - Bond pretreatment for porous ceramic members - Google Patents

Bond pretreatment for porous ceramic members

Info

Publication number
JPS59141467A
JPS59141467A JP1437883A JP1437883A JPS59141467A JP S59141467 A JPS59141467 A JP S59141467A JP 1437883 A JP1437883 A JP 1437883A JP 1437883 A JP1437883 A JP 1437883A JP S59141467 A JPS59141467 A JP S59141467A
Authority
JP
Japan
Prior art keywords
porous ceramic
joined
powder
metal
ceramic members
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1437883A
Other languages
Japanese (ja)
Inventor
出川 通
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Engineering and Shipbuilding Co Ltd
Mitsui Zosen KK
Original Assignee
Mitsui Engineering and Shipbuilding Co Ltd
Mitsui Zosen KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Engineering and Shipbuilding Co Ltd, Mitsui Zosen KK filed Critical Mitsui Engineering and Shipbuilding Co Ltd
Priority to JP1437883A priority Critical patent/JPS59141467A/en
Publication of JPS59141467A publication Critical patent/JPS59141467A/en
Pending legal-status Critical Current

Links

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 本発明は多孔質セラミック部材の接合前処理方法に係シ
、特に多孔質セラミック部材を強固に接合することを可
能とする接合前処理方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a bonding pretreatment method for porous ceramic members, and more particularly to a bonding pretreatment method that enables porous ceramic members to be firmly bonded.

近年炭化珪素、窒化珪素、サイアロン、酸化アルミニウ
ム、酸化ジルコニウムなどのセラミック部材は、高温に
おける機械的強度が優れていることや、耐熱性あるいは
耐熱衝撃性に優れているところから大きな注目を集め、
ガスタービンのロータ、ジーゼルエンジンのシリンダ、
その他高温用機械部品として数多(の研究開発が進めら
れている。
In recent years, ceramic materials such as silicon carbide, silicon nitride, sialon, aluminum oxide, and zirconium oxide have attracted a lot of attention because of their excellent mechanical strength at high temperatures, as well as their excellent heat resistance and thermal shock resistance.
Gas turbine rotors, diesel engine cylinders,
Research and development is underway on numerous other high-temperature mechanical parts.

而してセラミックの内でも多孔質のセラミック部材は断
熱性、吸音性などの点にお(・て優れた特性を有すると
ころから広い範囲の応用が期待されている。
Among ceramics, porous ceramic members are expected to be used in a wide range of applications because they have excellent properties such as heat insulation and sound absorption.

ところで通常、多孔質のセラミックス部材を用いて構造
部材を製作するには、製造工程においてセラミックス部
材同志あるいはセラミック部材と金属部材′とを確実に
接着させることがしばしば必要となる。
In general, when manufacturing structural members using porous ceramic members, it is often necessary to reliably adhere the ceramic members to each other or the ceramic member and the metal member' during the manufacturing process.

一般に接着が行われる条件としては接着材によって被接
着物がぬれ接着材と被接着材とが良好に結合することが
必要である。しかるに多孔質のセラミックスはその表面
が極めてポーラスであるところから、接着材のセラミッ
ク部材接合予定表面への接着強度が低下し、これがため
に部材同志の結合強度も低(なるという問題がある。
In general, the conditions for bonding are that the object to be bonded is wetted by the adhesive and that the bonding material and the material to be bonded are bonded well. However, since the surface of porous ceramics is extremely porous, the adhesive strength of the adhesive to the surfaces on which the ceramic members are to be joined is reduced, resulting in a problem that the bonding strength between the members is also low.

これを解決する方法として多孔質セラミック部材の接合
予定面にCVD(化学的蒸着法)、pvD(物理的蒸着
法)、溶射などにょシ表面に金属被覆を形成することが
提案されている。しかるにCVDあるいはPVD法によ
って形成される膜は薄いものであり多孔質セラミック部
材の接合前処理法としては不十分なものである。丑た溶
射法は部材の表面に溶融状態の粉末物質を吹き付けるよ
うにしたものるあるが、多孔質セラミック部材の孔の内
部までは十分には埋めきれないという問題がある。更に
また、多孔質セラミック部材の接合予定面に金属モリブ
デンの粉末を付着した後加熱し、多孔質セラミック部材
の接合予定面に金属被覆を形成するようにした方法も提
案されている。
As a method to solve this problem, it has been proposed to form a metal coating on the surface of the porous ceramic member to be joined using CVD (chemical vapor deposition), PVD (physical vapor deposition), thermal spraying, or the like. However, films formed by CVD or PVD are thin and are insufficient as a pretreatment method for bonding porous ceramic members. Although there is a thermal spraying method in which a molten powder substance is sprayed onto the surface of a member, there is a problem in that the inside of the pores of a porous ceramic member cannot be sufficiently filled. Furthermore, a method has also been proposed in which metal molybdenum powder is attached to the surface of the porous ceramic member to be joined and then heated to form a metal coating on the surface of the porous ceramic member to be joined.

しかるにこのような粉末を付着して溶着させただけでは
、多孔質セラミック部材の接合予定面が極めてポーラス
であるところがら溶着後の表面1、去極めて凹凸が多く
なシ、まfC溶けた粉末がセラミック部材の孔に染み込
んだシして、均一で厚い膜を形成させることは難しい。
However, if such powder is simply adhered and welded, the surface to be joined of the porous ceramic member is extremely porous, but the surface after welding is extremely uneven. It is difficult to form a uniform and thick film because it penetrates into the pores of the ceramic member.

本発明の目的は上記従来技術の問題点を解消し、多孔質
セラミック部材の高強度な接合を可能にする多孔質セラ
ミンク部材の接合前処理方法を提供することにある。
SUMMARY OF THE INVENTION An object of the present invention is to provide a pre-treatment method for bonding porous ceramic members, which eliminates the problems of the prior art described above and enables high-strength bonding of porous ceramic members.

この目的を達成するために、本発明は次を要旨とするも
のである。
In order to achieve this objective, the present invention has the following gist.

即ち第1の発明は、多孔質セラミック部材の接合予定面
に金属の粉末を付着した後さらに金属の箔に添着し、次
いで前記粉末をその融点よりも高い温度に加熱して該第
をセラミック部材の接合予定面に溶着させることによシ
該接合予定面に金属被覆を形成するようにしたことを特
徴とする多孔質セラミック部材の接合前処理方法、であ
る。
That is, in the first invention, a metal powder is attached to a surface to be joined of a porous ceramic member, and then further attached to a metal foil, and then the powder is heated to a temperature higher than its melting point to form a ceramic member. 1. A pre-treatment method for bonding porous ceramic members, characterized in that a metal coating is formed on the surface to be joined by welding the metal coating to the surface to be joined.

−また第2の発明は、多孔質セラミック部材の接合予定
面に金属の粉末を付着した後、該金属粉末の融点よシも
高い温度に加熱することによシ接合予定面に金属粉末を
溶着させ、次いで金属粉末が溶着された接合予定面に金
属の箔を添着した後前記金属粉末の融点よシも高い温度
に加熱して該第をセラミック部材の接合予定面に溶着さ
せるととr(よシ該接合予定面に金属被覆を形成するよ
うにしたことを特徴とする多孔質セラミック部材の接合
前処理方法、を要旨とするものである。
- Furthermore, the second invention is to weld the metal powder to the surface to be joined by attaching the metal powder to the surface to be joined of the porous ceramic member and then heating it to a temperature higher than the melting point of the metal powder. Then, a metal foil is attached to the surface to be joined to which the metal powder has been welded, and then heated to a temperature higher than the melting point of the metal powder to weld the foil to the surface to be joined to the ceramic member. The gist of the present invention is a method for pre-processing a porous ceramic member for bonding, characterized in that a metal coating is formed on the surface to be bonded.

P(;ち本発明は、多孔質セラミック部材の接合予定面
に強固な金属被覆を形成し、しかもこの金属被覆が均一
で且つ十分な厚さを有することも可能であシ、これによ
りセラミック部材の強固な接合を実現するようにじたも
のである。
P(;According to the present invention, it is possible to form a strong metal coating on the surface to be joined of a porous ceramic member, and also to have this metal coating be uniform and have a sufficient thickness. It is designed to achieve a strong bond.

本発明において接合されるセラミック部材は多孔質のも
のが採用される。これは、気孔率が/JQさくガると、
通常、孔(ボア)の径も小さくガると共にその数も少な
(なシ、従来法によってもセラミック部材の接合予定面
にほぼ均一な厚膜を形成することができるからである。
The ceramic members to be joined in the present invention are porous. This means that when the porosity is /JQ,
Normally, the diameter of the holes (bores) is small and the number of holes is small (although the conventional method can also form a substantially uniform thick film on the surfaces to be joined of the ceramic members.

本発明においては気孔率が15%以上のものに適用する
に好適であり、と9わけ気孔率が25%以上の多孔質セ
ラミック部材に適用するに好適である。
The present invention is suitable for application to porous ceramic members having a porosity of 15% or more, and particularly suitable for application to porous ceramic members having a porosity of 25% or more.

セラミック部材の種類は特に限定されるものではな(、
酸化物、窒化物、炭化物、ホウ化物あるいはこれらを複
合したものなどにも適用可能である。例えば酸化アルミ
ニウム、酸化ジルコニウム、窒化珪素、炭化珪素、ホウ
化ランタン、ホウ化シルコニニウム、あるいはサイアロ
ンなどがあげられる。
The type of ceramic member is not particularly limited (
It is also applicable to oxides, nitrides, carbides, borides, or composites of these. Examples include aluminum oxide, zirconium oxide, silicon nitride, silicon carbide, lanthanum boride, silconium boride, and sialon.

本発明において採用される金属粉末としては、接合され
るセラミック部材との馴染みのよいものが好適であシ、
更に接合されるセラミック部材との熱膨張率の差が小さ
いものが好適でをンる。このようなものとしては従来ろ
う材として広(知られているものが好適である。例えば
セラミック部材が炭化珪素質のものである場合には金属
粉末はNi−13系、Qe糸、Cu−No系舌、Tl−
Zr系等の合金粉末が好適であり、セラミック部材が酸
化アルミニウム質のものである場合には、Nlに、Cu
系、Mo−Mn系、Ag系等の合金粉末が好適であυ、
酸化ジルコニウム質のものである場合には、Zr兄、T
l系、貴金属系等の合金粉末が好適である。更にまたセ
ラミック部材が窒化珪素である場合には、Zr系、Co
系、SI系等の合金粉末が好適である。
The metal powder used in the present invention is preferably one that is compatible with the ceramic members to be joined.
Furthermore, it is preferable that the difference in coefficient of thermal expansion between the ceramic member and the ceramic member to be bonded is small. Suitable examples of such materials include those widely known as brazing materials. For example, if the ceramic member is made of silicon carbide, the metal powder may be Ni-13, Qe thread, Cu-No. system tongue, Tl-
Zr-based alloy powder is suitable, and when the ceramic member is made of aluminum oxide, Cu is added to Nl.
Alloy powders such as A-based, Mo-Mn-based, Ag-based, etc. are suitable.
In the case of zirconium oxide, Zr brother, T
Alloy powders such as l-based and noble metal based are suitable. Furthermore, when the ceramic member is silicon nitride, Zr-based, Co
Alloy powders such as SI type and SI type are suitable.

これらの粉末をセラミック部材の接合予定面に付着させ
る手段としては、粉末を溶剤に懸濁させこの懸濁液を接
合予定面に塗布した後溶剤を蒸発させるようにしてもよ
(、あるいは粉末を接合予定向にふシかけたシ、吹き付
けるようにしてもよ(−0 金属の箔としては特に限定されるものではな(、各種の
金属あるいは合金の箔が採用される。
As a means of attaching these powders to the surfaces to be joined of ceramic members, it is possible to suspend the powders in a solvent, apply this suspension to the surfaces to be joined, and then evaporate the solvent (or to evaporate the powders). The metal foil is not particularly limited, and foils of various metals or alloys may be used.

しかして金属の粕床を加熱して溶融させる際の温度は、
粉末金属の融点よりも高(且つセラミック部利の溶融点
よシも低い温度が採用される。またこの加熱手段として
は各種の加熱手段が採用可能であシ、例えば加熱炉を用
いてもよいが、レーザを照射するようにすると迅速且つ
手軽に加熱が行われると共に、接合予定面及びその近傍
部分のみを加熱することができるので好ましい。
However, the temperature when heating and melting the metal lees bed is
The temperature is higher than the melting point of the powdered metal (and lower than the melting point of the ceramic material). Also, various heating means can be used as this heating means, for example, a heating furnace may be used. However, laser irradiation is preferable because heating can be performed quickly and easily, and only the surface to be joined and its vicinity can be heated.

このようにして薄膜が形成されたセラミック部材は、セ
ラミック部材同志あるいは金属部材と容易に接合される
。なお接合されるセラミック部側は、互いに同一種類の
ものであってもよく、異なる種類のものであってもよい
。また金属部材は合金部材であってもよいのは勿論であ
る。
The ceramic member on which the thin film has been formed in this manner is easily joined to other ceramic members or to a metal member. Note that the ceramic parts to be joined may be of the same type or of different types. Moreover, it goes without saying that the metal member may be an alloy member.

本発明によって接合前処理されたセラミック部材を接合
する手段としては、ろう付、溶接、など各種の方法が採
用可能であって、その他にもホットプレスによる反応接
着、無機質、有機質など各種の接着材による接着方法な
ども利用可能である。
Various methods such as brazing and welding can be used as means for joining the ceramic members that have been pre-treated for joining according to the present invention. In addition, various methods such as hot press reaction adhesion, inorganic and organic adhesives can be used. It is also possible to use adhesive methods such as

以下実施例について説明するが、本発明はその要旨を越
えない限シ下記の実施例に限定されるものではない。
Examples will be described below, but the present invention is not limited to the following examples as long as the gist thereof is not exceeded.

実施例1 気孔率25%の市販の酸化ジルコニウム板の表面を本発
明方法に従って処理した。まず30.0メツシユアンダ
ーのニッケルろう(Ni−P)の粉末をメチルアルコー
ルにといて懸濁液を作製し、この懸濁液を酸化ジルコニ
ウム板の表面に塗布した。
Example 1 The surface of a commercially available zirconium oxide plate with a porosity of 25% was treated according to the method of the present invention. First, a suspension of 30.0 mesh under nickel solder (Ni--P) powder was dissolved in methyl alcohol, and this suspension was applied to the surface of a zirconium oxide plate.

塗布量は1crl当90.3yである。塗布した後メチ
ルアルコールを蒸発させ、次いでアルゴン雰囲気中でレ
ーザを照射し1100℃にこの粉末を加熱し酸化ジルコ
ニウム板の表面に粉末を溶着させた。
The coating amount was 90.3y/crl. After coating, the methyl alcohol was evaporated, and then the powder was heated to 1100° C. by laser irradiation in an argon atmosphere to weld the powder to the surface of the zirconium oxide plate.

次いでニッケルろうの粉末が溶着された表面に0.2間
の厚さのニッケルの薄板をのせ、アルゴンニッケルの薄
板が溶着された酸化ジルコニウム板を室温まで冷却し、
その表面を観察したところ、極めて均一な厚膜が酸化ジ
ルコニウム板の表面に強固に被覆されていることが認め
られた。この前処理された酸化ジルコニウム板を、5U
S304のステンレス鋼材と摩擦溶接したところ極めて
良好な溶接を行うことができた。
Next, a thin nickel plate with a thickness of 0.2 mm was placed on the surface to which the nickel solder powder was welded, and the zirconium oxide plate to which the argon-nickel thin plate was welded was cooled to room temperature.
When the surface was observed, it was found that an extremely uniform thick film was firmly coated on the surface of the zirconium oxide plate. This pretreated zirconium oxide plate was
When friction welded with S304 stainless steel material, extremely good welding was achieved.

実施例2 実施例1と同様の酸化ジルコニウム板の表面に実施例1
と同様にしてニッケルろうの粉末を塗布しメチルアルコ
ールを蒸発させた後さらに0.2−のニッケルの薄板を
のせ、次いでアルゴン雰囲気中においてレーザを照射し
て1400℃に加熱しニッケルろう粉末を溶融させてニ
ッケルの薄板をジルコニウム板の表面に溶着させた。こ
の前処理された酸化ジルコニウム板を実施例1と同様に
5US304のステンレス鋼材と摩擦溶接したところ極
めて良好な溶接を行うことができた。
Example 2 Example 1 was applied to the surface of a zirconium oxide plate similar to Example 1.
After applying nickel solder powder in the same manner as above and evaporating the methyl alcohol, a thin plate of 0.2-nickel was placed on it, and then heated to 1400°C with laser irradiation in an argon atmosphere to melt the nickel solder powder. A thin nickel plate was then welded to the surface of the zirconium plate. When this pretreated zirconium oxide plate was friction welded to a 5US304 stainless steel material in the same manner as in Example 1, extremely good welding was achieved.

にニッケルを2μm真空蒸着した。次いで二ツケルろう
を用いて1 mm厚さのニッケル板をこの酸化ジルコニ
ウム板の表ihjにろう付した。この酸化ジルコニウム
ffi’tsUs 304のステンレス鋼材ト摩擦溶接
しようとしたが、ニッケル板が酸化ジルコニウム板から
剥離してしまい摩擦溶接を行うことができなかった。
Nickel was vacuum-deposited to a thickness of 2 μm. Next, a 1 mm thick nickel plate was brazed to the surface ihj of this zirconium oxide plate using a Futsukeru solder. An attempt was made to friction weld this zirconium oxide ffi'ts Us 304 to a stainless steel material, but the nickel plate peeled off from the zirconium oxide plate and friction welding could not be performed.

以上のように本発明によれば多孔質セラミック部材の接
合予定面に強固な金属の被膜が形成され、多孔質板光面
の孔が埋められ、多孔質セラミック部材を強固に接合す
ることが可能とされる。
As described above, according to the present invention, a strong metal coating is formed on the surface of the porous ceramic member to be joined, and the holes on the optical surface of the porous plate are filled, making it possible to firmly join the porous ceramic members. It is said that

代理人  鵜 沼 辰 之 (ほか2名)Agent Tatsuyuki Unuma (2 others)

Claims (4)

【特許請求の範囲】[Claims] (1)  多孔質セラミック部材の接合予定面に金属の
粉末を付着した後さらに金属の箔を添着し、次いで前記
粉末をその融点よシも高い温度に加熱して該箔をセラミ
ック部材の接合予定面に溶着させることによシ該接合予
定面に金属被覆を形成するようにしたことを特徴とする
多孔質セラミック部材の接合前処理方法。
(1) After attaching metal powder to the surface of the porous ceramic member to be joined, a metal foil is further attached, and then the powder is heated to a temperature higher than its melting point, and the foil is attached to the surface to be joined to the ceramic member. 1. A pre-treatment method for bonding porous ceramic members, characterized in that a metal coating is formed on the surface to be bonded by welding to the surface.
(2)  レーザを照射することによシ粉末を加熱する
ことを特徴とする特許請求の範囲第1項記載の多孔質セ
ラミック部材の接合前処理方法。
(2) A pre-treatment method for bonding porous ceramic members according to claim 1, characterized in that the powder is heated by laser irradiation.
(3)多孔質セラミック部材の接合予定面に金属の粉末
を付着した後、該金属粉末の融点よシも高い温度に加熱
することによυ接合予定面に金属粉末を溶着させ、次い
で金属粉末が溶着された接合予定面に金属の箔を添着し
た後前記金属粉末の融点よシも高い温度に加熱して該箔
をセラミック部材の接合予定面に溶着させることにより
、該接合予定面に金属被覆を形成するようにしたことを
特徴とする多孔質セラミック部材の接合前処理方法。
(3) After attaching metal powder to the surface to be joined of the porous ceramic member, weld the metal powder to the surface to be joined by heating to a temperature higher than the melting point of the metal powder, and then A metal foil is affixed to the surface to be welded and then heated to a temperature higher than the melting point of the metal powder to weld the foil to the surface to be joined of the ceramic member. 1. A pre-treatment method for bonding porous ceramic members, characterized in that a coating is formed.
(4)  レーザを照射することによシ粉末を加熱する
ことを特徴とする特許請求の範囲第3項記載の多孔質セ
ラミック部材の接合前処理方法。
(4) A pre-treatment method for bonding porous ceramic members according to claim 3, characterized in that the powder is heated by laser irradiation.
JP1437883A 1983-01-31 1983-01-31 Bond pretreatment for porous ceramic members Pending JPS59141467A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1437883A JPS59141467A (en) 1983-01-31 1983-01-31 Bond pretreatment for porous ceramic members

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1437883A JPS59141467A (en) 1983-01-31 1983-01-31 Bond pretreatment for porous ceramic members

Publications (1)

Publication Number Publication Date
JPS59141467A true JPS59141467A (en) 1984-08-14

Family

ID=11859379

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1437883A Pending JPS59141467A (en) 1983-01-31 1983-01-31 Bond pretreatment for porous ceramic members

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61106467A (en) * 1984-10-26 1986-05-24 住友電気工業株式会社 Bonded body of non-oxide ceramic and metal and manufacture
CN102219538A (en) * 2011-03-24 2011-10-19 西北工业大学 Solder for bonding C/SiC composite material with Ni-based alloy and bonding method
WO2012074453A1 (en) * 2010-12-02 2012-06-07 Tetra Laval Holdings & Finance S.A. An electron exit window foil
JP2013159536A (en) * 2012-02-08 2013-08-19 Mino Ceramic Co Ltd Ceramic porous body-metal heat insulating material and method of manufacturing the same

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61106467A (en) * 1984-10-26 1986-05-24 住友電気工業株式会社 Bonded body of non-oxide ceramic and metal and manufacture
JPH0154304B2 (en) * 1984-10-26 1989-11-17 Sumitomo Electric Industries
WO2012074453A1 (en) * 2010-12-02 2012-06-07 Tetra Laval Holdings & Finance S.A. An electron exit window foil
US9384934B2 (en) 2010-12-02 2016-07-05 Tetra Laval Holdings & Finance S.A. Electron exit window foil
US9852874B2 (en) 2010-12-02 2017-12-26 Tetra Laval Holdings & Finance S.A. Electron exit window foil
CN102219538A (en) * 2011-03-24 2011-10-19 西北工业大学 Solder for bonding C/SiC composite material with Ni-based alloy and bonding method
JP2013159536A (en) * 2012-02-08 2013-08-19 Mino Ceramic Co Ltd Ceramic porous body-metal heat insulating material and method of manufacturing the same

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