JPS59125936A - Bulky extensible knitted fabric and production thereof - Google Patents
Bulky extensible knitted fabric and production thereofInfo
- Publication number
- JPS59125936A JPS59125936A JP57231854A JP23185482A JPS59125936A JP S59125936 A JPS59125936 A JP S59125936A JP 57231854 A JP57231854 A JP 57231854A JP 23185482 A JP23185482 A JP 23185482A JP S59125936 A JPS59125936 A JP S59125936A
- Authority
- JP
- Japan
- Prior art keywords
- yarn
- woven
- knitted fabric
- elastic
- synthetic rubber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Chemical Or Physical Treatment Of Fibers (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Woven Fabrics (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
本発明は、ソフトで嵩高がありしかも伸縮性がある織編
物及びその製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a soft, bulky and stretchable woven or knitted fabric, and a method for producing the same.
合成ゴム状弾性糸は、その伸長回復特性を活用すべく、
ストレッチ性が必要とされる織物や編物に広く使用され
ており、合成ゴム状弾性糸だけの裸糸で使用される一部
の編物を除いては、ナイロン糸や紡績糸と撚り合せた糸
で使用される場合が多い。Synthetic rubber-like elastic threads are designed to take advantage of their elongation recovery properties.
It is widely used in woven and knitted fabrics that require stretch properties, and with the exception of some knitted fabrics in which bare yarn is used with only synthetic rubber-like elastic yarn, yarns twisted with nylon yarn or spun yarn are used. Often used.
ところが、ナイロン糸や紡績糸と撚り合せた糸は、製造
上の制約のため紡績糸とドラフトされた合成ゴム状弾性
糸とを引揃えて紡績糸の元撚と同じ方向に追撚すること
によって得られる。したがって追撚された紡績糸のため
に、得られる糸の伸縮性は阻害され、またこの糸は風合
的にも好ましくなかった。However, due to manufacturing constraints, yarns made by twisting nylon yarn or spun yarn are made by aligning the spun yarn and the drafted synthetic rubber-like elastic yarn and twisting them in the same direction as the original twist of the spun yarn. can get. Therefore, the extra-twisted spun yarn inhibited the elasticity of the resulting yarn, and the yarn was also unfavorable in terms of texture.
そこで、通常は、紡績糸を２本合糸して、ドラフトされ
た合成ゴム状弾性糸と引揃え、紡績糸の元撚とは逆の方
向に合撚して製造する方法が、多く行なわれている。こ
のようにして得られる糸も、紡績糸２本と一緒に合撚さ
れるためどうしても伸縮性が乏しくなり、またソフトな
肌ざわりにも欠けるものであった。Therefore, the most commonly used manufacturing method is to combine two spun yarns, align them with the drafted synthetic rubber-like elastic yarn, and twist them in the opposite direction to the original twist of the spun yarns. ing. Since the yarn thus obtained is twisted together with two spun yarns, it inevitably has poor elasticity and lacks soft texture.
他方、水や溶剤に容易に溶ける特殊な糸と弾性糸とを組
み合せて織編する方法としては、次の方法などがあげら
れる。On the other hand, as a method for weaving and knitting by combining a special thread that easily dissolves in water or a solvent and an elastic thread, the following method can be mentioned.
まず、高弾性合成繊維糸条に水に可溶性の強力ポリビニ
ルアルコール系合成繊維糸条を合糸又は合撚し、水浴性
糊剤でセットし一時的に高弾性を殺して織編する方法が
ある（実公昭４Ｏ−２５７１６）。First, there is a method in which water-soluble strong polyvinyl alcohol-based synthetic fiber threads are combined or twisted into high-elastic synthetic fiber threads, set with a water-bathable glue, and the high-elasticity is temporarily destroyed before weaving or knitting. (Jikko Sho 4O-25716).
この方法では勿論強力ポリビニルアルコール系合成繊維
糸条を蛾＠後にとかすことが行なわれるので、織編物に
おいて高弾性合成繊維糸条が裸で残るため、織編物は肌
ざわりが良くない。Of course, in this method, the strong polyvinyl alcohol-based synthetic fiber threads are combed out after washing, so the highly elastic synthetic fiber threads remain bare in the woven or knitted fabric, and the woven or knitted fabric does not feel good to the touch.
つぎに、弾性糸に可溶性繊維を沿わせて一時的に弾性糸
の伸度をおさえ、この上に非弾性合成繊維を被覆した後
、可溶性繊維を溶融除去する方法がある（特公昭４Ｏ−
２４９４２）。Next, there is a method in which the elongation of the elastic yarn is temporarily suppressed by placing soluble fibers along the elastic yarn, and then covering this with inelastic synthetic fibers, followed by melting and removing the soluble fibers.
24942).
この方法によると、弾性糸の表面に非弾性合成繊維が被
覆しているために前者のような欠点は生じないが、非弾
性合成繊維が一定方向に規則的に実撚で固定されている
ために、得られる織編物は肌ざわりが硬く、また観尚に
も欠けたものになる。According to this method, since the surface of the elastic yarn is covered with inelastic synthetic fibers, the former disadvantage does not occur, but since the inelastic synthetic fibers are fixed in a fixed direction with regular twisting, Moreover, the resulting woven or knitted fabric is hard to the touch and lacks in appearance.
また、方法的にも非弾性合成繊維を被覆するために操作
上かなりの手間がががり、実用的な方法といえない。In addition, since the method involves coating the inelastic synthetic fibers, it is quite time-consuming and cannot be said to be a practical method.
本発明は、かかる従来の織編物の欠点を解消し、またそ
の製造方法についても操作上の難点を解消し、ソフトな
肌ざわりで筒部がありしかも伸縮性に富んだ爲筒伸縮織
編物及びその製造方法を提供することを目的とする。そ
のために、本発明は、次のような構成を有する。すなわ
ち、本発明は、ステーブル繊維群と合成ゴム状弾性糸と
からなり、前記ステーブル繊維群は該合成ゴム状弾性糸
を実質的に無撚の状態で被覆する如く配置した無撚糸で
織編された嵩高伸縮織編物、並びに紡績糸、ドラフトさ
れた合成ゴム状弾性糸及び易溶解性の糸とを引揃え、該
紡績糸が実質的な無撚になるまで前記紡績糸の元撚と逆
方向に合撚し、ついで得られた合撚糸を用いて織編物を
織編し、その後易溶解性の糸を溶出除去することを特徴
とする嵩高伸縮織編物の製造方法を要旨とするものであ
る。以下に、本発明の詳細な説明する本発明において、
嵩高伸縮織編物は、ステープ状態で被覆する如く配置し
た無撚糸で織編されるが、ここで伸縮する無撚糸を使用
することは非常に重要なことである。なぜならば、ステ
ープル織維群が無撚の状態で合成ゴム状弾性糸を被覆し
ているために、実撚がかかっている場合と異なりソフト
で肌ざわりの良い嵩高な伸縮性がある織編物が得られる
からである。そしてステーブル繊維としては、綿、羊毛
、麻などの天然繊維、ポリエステル繊維、アクリル繊維
、ナイロン繊維、ベンゾエート繊維などの合成繊維のス
テーブル繊維、半合成繊維のステーブル繊維、又はこれ
らの混紡繊維があげられる。合成繊維、半合成繊維にあ
っては等長カット、バリカットなど種々のカット方法で
得られるステープル繊維が含まれる。The present invention solves the drawbacks of such conventional woven and knitted fabrics, and also solves the operational difficulties in the manufacturing method thereof, and provides a cylindrical elastic woven and knitted fabric that is soft to the touch, has a cylindrical portion, and is highly elastic. The purpose is to provide a manufacturing method. To this end, the present invention has the following configuration. That is, the present invention comprises a stable fiber group and a synthetic rubber-like elastic yarn, and the stable fiber group is woven with non-twisted yarn arranged so as to cover the synthetic rubber-like elastic yarn in a substantially non-twisted state. The knitted bulky stretch woven fabric, the spun yarn, the drafted synthetic rubber-like elastic yarn, and the easily soluble yarn are aligned, and the original twist of the spun yarn is twisted until the spun yarn becomes substantially untwisted. The gist of this is a method for producing a bulky stretchable woven or knitted fabric, which is characterized by twisting in the opposite direction, then weaving and knitting a woven or knitted fabric using the obtained twisted yarns, and then eluting and removing easily soluble yarns. It is. In the present invention, which will be described in detail below,
Bulky stretchable woven and knitted fabrics are woven and knitted using non-twisted yarns arranged in a stapled manner so as to cover the fabric, and it is very important to use stretchable non-twisted yarns. This is because the staple woven fibers cover the synthetic rubber-like elastic yarns in an untwisted state, which makes it possible to obtain woven or knitted fabrics that are soft, comfortable to the touch, bulky, and stretchy, unlike when they are actually twisted. This is because it will be done. Stable fibers include natural fibers such as cotton, wool, and linen; synthetic stable fibers such as polyester fiber, acrylic fiber, nylon fiber, and benzoate fiber; stable semi-synthetic fiber; and blended fibers thereof. can be given. Synthetic fibers and semi-synthetic fibers include staple fibers obtained by various cutting methods such as equal length cutting and burr cutting.
次に、合成ゴム状弾性糸としては、例えば単量体相互の
結合部分又は基本となる基材重合体相互の結合部分が主
としてウレタン結合による長鎖状合成高文士からなるポ
リウレタン系弾性糸２はポリエステル系弾性糸などが挙
げられる。そして、該合成ゴム状弾性糸は、１０デニー
ル乃至２００デニールの範囲の太さのものが好ましい。Next, as the synthetic rubber-like elastic thread, for example, the polyurethane elastic thread 2 is made of a long-chain synthetic high fiber material in which the bonding portions between monomers or the bonding portions between basic base polymers are mainly urethane bonds. Examples include polyester elastic yarn. The synthetic rubber-like elastic thread preferably has a thickness in the range of 10 deniers to 200 deniers.
けだし、１０デニール未満であると腰がなくなりがちで
あり、また嵩高につながりにくく、他力２００デニール
を超えると折角ステーブル繊維群が無撚状態であっても
充分に合成ゴム状弾性糸を被覆しにくくなるからである
。However, if it is less than 10 denier, it tends to lose its stiffness and is difficult to lead to bulkiness, and if it exceeds 200 denier, the stable fiber group will sufficiently cover the synthetic rubber-like elastic yarn even if it is not twisted. This is because it becomes difficult to do so.
ここで、かかる嵩高伸縮織編物の製造方法について図に
基づいて説明する。なお、図はあくまでも説明のための
ものであっ゛て、本発明の精神を失なわない限り変更は
許容される。図は本発明を実施するための装置の一例た
る撚糸機の側面図である。Here, a method for manufacturing such a bulky stretch woven or knitted fabric will be explained based on the drawings. It should be noted that the drawings are for illustrative purposes only, and changes may be made without losing the spirit of the invention. The figure is a side view of a yarn twisting machine which is an example of a device for carrying out the present invention.
図において、紡績糸Ａ、易溶解性の糸Ｃは、それぞれチ
ーズ１、チーズ２から解舒され、一対のローラ６に供給
される。１１、１２はガイドである。In the figure, spun yarn A and easily soluble yarn C are unwound from cheese 1 and cheese 2, respectively, and are supplied to a pair of rollers 6. 11 and 12 are guides.
なお、ここで用いられる紡績糸Ａを構成するステープル
繊維としては、すでに述べたものが使用される。紡績糸
Ａは、１０ ％８〜６０” （英式綿番手）の太さのも
のを用いるのが好ましい・１０・８未満の場合には、紡
績糸Ａが太いがために得られる糸は風合的にも嵩高が大
きくなりすぎる点でも好ましくなくなり・他方６０゛８
を超える場合には、糸切れなどの製造上の問題、嵩高な
どの品質上の問題において好ましくない。また、易溶解
性の糸Ｃとは、水、溶剤、又は高熱で容易に溶解される
か又は分解される糸をいい、例えば水に溶解する水溶性
ビニロン糸、アルカリ溶液で容易に溶解するアルカリ易
溶性ポリエステル糸、高温で容易に溶解する低融点繊維
糸などがあげられ、それらはフィラメント糸又は紡績糸
の形態であってもよい。In addition, as the staple fibers constituting the spun yarn A used here, those already described are used. It is preferable to use spun yarn A with a thickness of 10% 8 to 60" (English cotton count). If the thickness is less than 10.8, the yarn obtained will be windy because spun yarn A is thick. In general, it becomes undesirable because the bulk becomes too large.On the other hand, 60゛8
If it exceeds this, it is undesirable because of manufacturing problems such as thread breakage and quality problems such as bulkiness. In addition, the easily soluble thread C refers to a thread that is easily dissolved or decomposed by water, a solvent, or high heat, such as a water-soluble vinylon thread that dissolves in water, an alkali thread that easily dissolves in an alkaline solution, etc. Easily soluble polyester yarns, low melting point fiber yarns that easily dissolve at high temperatures, etc. may be mentioned, and they may be in the form of filament yarns or spun yarns.
ところで、この易溶解性の糸Ｃは後で溶出除去されなけ
ればならないので、このためにフィラメント糸が好まし
く、さらに好ましくは５デニール乃ラ４，５をへて解舒
され、好ましくは１．５〜５倍のドラフト倍率でドラフ
トされた捷ま一対のローラ６に供給される。このドラフ
ト倍率は、織編物として必要な伸長回復特性から選択さ
れるものであるが、伸縮を与えるためには１．５倍以上
が打首しくソフトな肌ざわりを与えるためには５倍以下
が打ましい。なお、これらの糸を引揃える方法としては
、図の方法と異なり、予め、ドラフトされた合成ゴム状
弾性糸Ｂと易溶解性の糸Ｃとを合糸（合撚又は流体によ
る合糸処理をも含む。）において、これを紡績糸Ａと引
揃えてもよい。By the way, this easily soluble yarn C must be eluted and removed later, so for this purpose filament yarn is preferred, more preferably unraveled through a 5 denier diameter of 4.5 mm, preferably 1.5 denier yarn. The shredder drafted at a draft magnification of ~5 times is supplied to a pair of rollers 6. This draft magnification is selected based on the elongation recovery characteristics necessary for the woven or knitted fabric, but 1.5 times or more is necessary to provide elasticity, and 5 times or less is required to provide soft texture. It's striking. Note that the method for aligning these yarns is different from the method shown in the figure, in which the drafted synthetic rubber-like elastic yarn B and the easily soluble yarn C are tied together (by twisting or by twisting with a fluid). ), this may be aligned with spun yarn A.
ついで、これらの糸は、引揃え後に紡績糸Ａが実質的な
無撚になるまで好ましくは紡績糸Ａの元撚の８０％乃至
９０％まで解撚されるまで前記元撚と逆方向にトラベラ
９によって合撚されてボビン８に巻きとられる。１０は
パッケージ、Ｙは合撚糸である。これは、織編物にした
後で易溶解性の糸Ｃは溶出除去されるので、紡績糸を構
成するステーブル繊維が合成ゴム状弾性糸Ｂを糸軸方向
にほぼ並んでその表面を被覆するためである。These yarns are then travelled in the direction opposite to the original twist until the spun yarn A becomes substantially untwisted, preferably 80% to 90% of the original twist of the spun yarn A. The fibers are combined and twisted by 9 and wound around a bobbin 8. 10 is a package, and Y is a plied yarn. This is because the easily soluble yarn C is eluted and removed after it is made into a woven or knitted fabric, so that the stable fibers constituting the spun yarn cover the surface of the synthetic rubber-like elastic yarn B, almost aligned in the yarn axis direction. It's for a reason.
したがって好ましくは元撚の８０％乃至９０％まで解撚
する。８０％未満であると解撚がやや不充分で無撚にや
や乏しくなり、９０％を超えるとやや無撚になりすぎて
ソフトさに欠けるきらいがある。Therefore, it is preferable to untwist to 80% to 90% of the original twist. If it is less than 80%, the untwisting will be insufficient and the untwisting will be a little lacking, and if it exceeds 90%, the untwisting will be too much and the softness will tend to be lacking.
さらに、このようにして得られる合撚糸を用いて適宜の
織編物に織編し、ついで易溶性の糸を溶出除去すること
が行なわ扛る。Further, the thus obtained twisted yarn is woven into a suitable woven or knitted fabric, and then the easily soluble yarn is eluted and removed.
このように本発明によればソフトで嵩高があり、しかも
伸縮性のある嵩筒伸縮絨編物がきわめて手軽に製造され
、この嵩高伸縮織編物は実質的な無撚糸で織編されたも
のであってストレッチ性がありソフトな肌ざわりを有す
るので、ベビー用の肌着などに特に好適である。As described above, according to the present invention, a bulky tube stretchable knitted fabric that is soft, bulky, and stretchable can be produced very easily, and this bulky stretchable knitted fabric is woven with substantially non-twisted yarn. It has stretchability and a soft feel, making it particularly suitable for baby underwear.
実施例
紡績糸Ａとして綿繊維１００％の３０／ｉ’５（撚数カ
リ易浴性ポリエステル糸（３０デニール／１ｏフイラ２
３Ｔ／ｉｎ、Ｚ撚）の紡績糸、合成ゴム状弾性糸Ｂとし
て４０デニール（伸度４５０％、強力１．５ｇ／デニー
ル）のポリウレタン弾性糸、易溶解性の糸Ｃとしてアル
カリ易溶性ポリエステル糸（３０デニール／１０フィラ
メント）を用い、図の装置で引揃え紡績糸Ａの元撚とは
逆方向すなわちＳ撚方向に１９．６Ｔ／ｉｎまで加撚し
巻き取った。なお、合成ゴム状弾性糸Ｂはローラ５とロ
ーラ６との間で２．５倍にドラフトした。この合撚糸で
経督度３５本／１ｎ、緯密度３５本／１ｎの平織物を製
織した。さらに、この織物を水酸化す） ＩＪウム５ｗ
ｔ％のアルカリ水溶液で処理し、前記のアルカリ易溶性
ポリエステル糸を溶出除去した。実質的に無撚の綿繊維
が被覆する如く配置した平織物は、嵩高に富みソフトな
肌ざわりでしかも伸縮があり、乳児用布帛として好評で
あった。Example spun yarn A was 30/i'5 (twist number potassium bathable polyester yarn (30 denier/1o filler 2) made of 100% cotton fiber.
3T/in, Z twist) spun yarn, synthetic rubber-like elastic yarn B as polyurethane elastic yarn of 40 denier (elongation 450%, tenacity 1.5 g/denier), easily soluble yarn C as alkali-soluble polyester yarn (30 denier/10 filaments) was twisted and wound up to 19.6 T/in in the opposite direction to the original twist of the drawn spun yarn A, that is, in the S twist direction, using the apparatus shown in the figure. Note that the synthetic rubber-like elastic yarn B was drafted 2.5 times between rollers 5 and 6. A plain woven fabric with a warp density of 35 threads/1n and a weft density of 35 threads/1n was woven using this twisted yarn. Furthermore, this fabric is hydroxylated) IJum 5w
It was treated with an aqueous alkali solution of t% to remove the alkali-soluble polyester yarn. The plain woven fabric, which is covered with substantially untwisted cotton fibers, is bulky, soft to the touch, and elastic, and has been popular as a fabric for infants.
図は本発明を実施するための装置の側面図である。 The figure is a side view of an apparatus for carrying out the invention.
Claims (5)
、前記ステーブル繊維群は該合成ゴム状弾性糸を実質的
に無撚の状態で被覆する如く配置した無撚糸で織編され
た嵩高伸縮織編物。(1) Consisting of a stable fiber group and a synthetic rubber-like elastic yarn, the stable fiber group is woven with non-twisted yarn arranged so as to cover the synthetic rubber-like elastic yarn in a substantially non-twisted state. Bulky stretch woven and knitted fabric.
ールの太さのポリウレタン弾性糸である特許請求の範囲
第１項記載の嵩高伸縮織編物。(2) The bulky stretchable woven or knitted fabric according to claim 1, wherein the synthetic rubber-like elastic thread is a polyurethane elastic thread having a thickness of 10 to 200 deniers.
溶解性の糸とを引揃え、該紡績糸が実質的な無撚になる
まで前記紡績糸の元撚と逆方向に合撚し、ついで得られ
た合撚糸を用いて織編物を織編し、その後易溶解性の糸
を溶出除去することを特徴とする嵩高伸縮織編物の製造
方法。(3) The spun yarn, the drafted synthetic rubber-like elastic yarn, and the easily soluble yarn are aligned and twisted in the opposite direction to the original twist of the spun yarn until the spun yarn becomes substantially untwisted. and then knitting a woven or knitted fabric using the obtained twisted yarns, and then eluting and removing the easily soluble yarns.
糸の元撚の８０％乃至９０％である特許請求の範囲第３
項記載の嵩高伸縮織編物の製造方法。(4) Substantially no twist means 80% to 90% of the original twist of the spun yarn, which is opposite to the twisting direction of the spun yarn.Claim 3
A method for producing a bulky stretchable woven or knitted fabric as described in 2.
ールの太さの合成ゴム状弾性糸である特許請求の範囲第
３項又は第４項記載の嵩高伸縮織編物の製造方法。(5) The method for producing a bulky stretchable woven or knitted fabric according to claim 3 or 4, wherein the synthetic rubber-like elastic yarn is a synthetic rubber-like elastic yarn having a thickness of 10 denier to 200 denier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57231854A JPS59125936A (en) | 1982-12-25 | 1982-12-25 | Bulky extensible knitted fabric and production thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57231854A JPS59125936A (en) | 1982-12-25 | 1982-12-25 | Bulky extensible knitted fabric and production thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59125936A true JPS59125936A (en) | 1984-07-20 |
| JPS648099B2 JPS648099B2 (en) | 1989-02-13 |
Family
ID=16930053
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP57231854A Granted JPS59125936A (en) | 1982-12-25 | 1982-12-25 | Bulky extensible knitted fabric and production thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59125936A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63251022A (en) * | 1987-04-07 | 1988-10-18 | 株式会社クラレ | Agricultural cheese cloth |
| JP2020176345A (en) * | 2019-04-19 | 2020-10-29 | 日本エクスラン工業株式会社 | Latently bulky acrylic woven fabric and production method of bulky acrylic woven fabric |
| JP2021017675A (en) * | 2019-07-23 | 2021-02-15 | 日本エクスラン工業株式会社 | Bulky acrylic woven fabric and method for producing bulky acrylic woven fabric |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02289171A (en) * | 1989-04-25 | 1990-11-29 | Kanebo Ltd | Washable silk woven fabric and production thereof |
-
1982
- 1982-12-25 JP JP57231854A patent/JPS59125936A/en active Granted
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63251022A (en) * | 1987-04-07 | 1988-10-18 | 株式会社クラレ | Agricultural cheese cloth |
| JP2020176345A (en) * | 2019-04-19 | 2020-10-29 | 日本エクスラン工業株式会社 | Latently bulky acrylic woven fabric and production method of bulky acrylic woven fabric |
| JP2021017675A (en) * | 2019-07-23 | 2021-02-15 | 日本エクスラン工業株式会社 | Bulky acrylic woven fabric and method for producing bulky acrylic woven fabric |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS648099B2 (en) | 1989-02-13 |
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