JPS5894620A - Connecting rod for internal-combustion engine and manufacture thereof - Google Patents

Connecting rod for internal-combustion engine and manufacture thereof

Info

Publication number
JPS5894620A
JPS5894620A JP18988381A JP18988381A JPS5894620A JP S5894620 A JPS5894620 A JP S5894620A JP 18988381 A JP18988381 A JP 18988381A JP 18988381 A JP18988381 A JP 18988381A JP S5894620 A JPS5894620 A JP S5894620A
Authority
JP
Japan
Prior art keywords
connecting rod
hole
small
small end
large end
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP18988381A
Other languages
Japanese (ja)
Inventor
Koichi Fukushige
福重 浩一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP18988381A priority Critical patent/JPS5894620A/en
Publication of JPS5894620A publication Critical patent/JPS5894620A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C7/00Connecting-rods or like links pivoted at both ends; Construction of connecting-rod heads
    • F16C7/02Constructions of connecting-rods with constant length
    • F16C7/026Constructions of connecting-rods with constant length made of fibre reinforced resin

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)

Abstract

PURPOSE:To unnecessitate a bush or the like by disposing long fibers in the main body along its longitudinal direction and in the small-end and the big-end along the peripheries of the holes and providing chopped strands formed by cutting the prepregs of the fibers on both sides of each of the small-end and the big-end. CONSTITUTION:For improving the strength, the long fibers 4 are disposed along the longitudinal part of the main body part of a connecting rod, and in the small-end 1 and the big-end 2, long fibers are arranged along the peripheries of holes 1a and 2a. For improving the wear resistance, in the small-end 1 and the big-end 2, short fibers having a length of about 3 through 30mm. on both sides of one-directional fibers 4 or chopped strands 5 formed by cutting prepregs of the one-directional fibers are arranged and laminated at random.

Description

【発明の詳細な説明】 本発明は繊維強化樹脂又は繊維強化樹脂製の内燃機関用
コネクティングロッド及びその製造方法に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a connecting rod for an internal combustion engine made of fiber-reinforced resin or fiber-reinforced resin, and a method for manufacturing the same.

内燃機関のコネクティングロツドには、ピストン、ピス
トンピン及びコネクティングロッド自身の賀前により大
きな慣性力が働く。これらの慣性質重を低減することは
エンジンの応答性、出力、慾費向上に大きく寄゛与する
。そこでコネクティングロッドを炭素稙維強化柄乱、炭
素・アルミナ・鉄鋼糸繊紐で強化したアルミニウム又は
マグネシウム合金等で製作すると、このコネクティング
ロッドの′J1′量を鉄鋼糸のものよシ大幅にjJp、
少することが可能であり、エンジンの応答性、出ツバ燃
費等のエンジン性能が大きく改善される。
A large inertial force acts on the connecting rod of an internal combustion engine due to the piston, the piston pin, and the front of the connecting rod itself. Reducing these inertial masses greatly contributes to improving engine responsiveness, output, and operating costs. Therefore, if the connecting rod is made of carbon fiber-reinforced aluminum or magnesium alloy reinforced with carbon, alumina, and steel thread, the amount of ``J1'' of the connecting rod will be significantly higher than that of steel thread.
This greatly improves engine performance such as engine response and engine fuel efficiency.

この檜の繊維強化樹脂又は繊維強化金属製のコネクティ
ングロッドは従来から知られているが、従来のコネクテ
ィングロッドは、本体部、小端部、大端部に一方向長繊
維を配向させである。即ち、第4図及び第5図に示すよ
うに、コネクティングロッドの小端部1及び大端部2で
はそれぞれ小端穴1a、大端穴2aのまわシに沿りて、
また小端部1と大端部2を連結する4体部3でにその長
さ方向に沿って長求維4か配向されている。繊維強化樹
脂又は金へでは極軸の長さ方向の強ルカ大きいので、こ
のような従来のコネクティングロッドは、その本体部に
おいて、爆発力・慣性力による6・7血に対する強度は
十分である。一方、小端部1と大端部2では、穴1a、
2aの表tlllの&糾が穴の払J方向に沿って配置さ
れている。ところが、繊j、’4(3!Jjjr化樹脂
又は金賄の曲・j振れ牡は7腿組の方向と同一に摩擦す
る場合(iよ劣シ、織組の径の切シロ面と屋す、1する
場合が最も優れておシ(即ち、第3図でぶ維が杓号Aの
如く配向されていると、矢印8゜矢印9.矢印lOのj
lで面]賑耗住か大きく寵る)、また相手材の摩耗も少
ない。このため小Δ1“j@S1、大端部2はそ7′L
らの穴1a、2aかそれぞれピストンピン(図示せず)
、クランクシャフト(図示せず)と摺動し、繊に4は各
人の周方向に配向されでいるので、耐摩耗性が劣シ、ま
た相手材の摩耗量も太きい。従って、それぞtt +l
1i=IN札性に俊れたブツシュ6、ベアリングメタル
7を心裏とする。
Connecting rods made of fiber-reinforced resin or fiber-reinforced metal of Japanese cypress have been known for a long time, and conventional connecting rods have unidirectional long fibers oriented in the main body, small end, and large end. That is, as shown in FIGS. 4 and 5, at the small end 1 and large end 2 of the connecting rod, along the circumference of the small end hole 1a and the large end hole 2a, respectively,
In addition, long fibers 4 are oriented along the length of the four-body portion 3 that connects the small end portion 1 and the large end portion 2. Since the fiber-reinforced resin or gold has a large strength in the longitudinal direction of the polar axis, such a conventional connecting rod has sufficient strength in its main body against 6.7 blood pressure due to explosive force and inertial force. On the other hand, at the small end 1 and the large end 2, the holes 1a,
2a's table tllll & 笆 are arranged along the direction of hole removal J. However, when the fiber j, '4 (3! Jjjr resin or gold bribe song/j vibration) rubs in the same direction as the 7-thigh group (i, inferior to i, the cut surface of the diameter of the weave and the The best case is 1 (i.e., if the fat fibers in Figure 3 are oriented as shown in ladle number A, arrow 8°, arrow 9.
(L), the wear and tear of the mating material is also low. Therefore, the small Δ1"j@S1, the large end 2 is 7'L
Piston pins (not shown) in holes 1a and 2a, respectively.
, slides on the crankshaft (not shown), and the fibers are oriented in the circumferential direction of each person, so the wear resistance is poor and the amount of wear on the mating material is also large. Therefore, respectively tt +l
1i = Bush 6, which has excellent IN tag characteristics, and Bearing Metal 7 are the main attractions.

また、他の従来例(図示ゼ−ず)では、クロス繊維をコ
ネクティングロッドのへみ方向に血ねている。
In another conventional example (not shown), the cross fibers are spread in the direction of the connecting rod.

この場合、小端ffl+、太9iij部の穴の耐重オ(
コ性1−1繊維と直角にル祠糸する/こめ優れている。
In this case, the weight capacity of the hole at the small end ffl+ and the thick 9iij part is
1-1 Excellent grinding/grinding at right angles to the fibers.

しかし、クロス極細の層とノーの間の強度が弱くポル)
・穴句近等から破壊している。
However, the strength between the cross ultra-fine layer and no por)
・Destroyed from Anakuchi etc.

そこで、本発明の目的は、内燃機1廁のコネクティング
ロッドに繊維強化樹脂又は金属を用いて軽量化を行う場
合において、繊維の配向に特殊の1夫を加え、コネクテ
ィングロッド本体には、爆発ソバ慣性力による荷重に対
する十分な弘、鹿を与え、かつ小端部、大端部には′h
J動に対する優れた耐雄耗性をもたせ、これによシベア
リングメタル、ブツシュ全必要としないコネクティング
ロッド及びその製造方法を提供することにある。
Therefore, an object of the present invention is to reduce the weight of a connecting rod for an internal combustion engine by using fiber-reinforced resin or metal, by adding a special stiffness to the orientation of the fibers, and by adding a special twist to the connecting rod body. Provide sufficient strength and strength against the load due to force, and the small and large ends are
It is an object of the present invention to provide a connecting rod that has excellent wear resistance against J motion and does not require any bearing metal or bushings, and a method for manufacturing the same.

このような目的を実現するために、本発明によると、一
端にピストンピンと嵌合すべき小端穴を有する小端部と
、他端にクランクシャフトと嵌合すべき大端穴を有する
大端lflへと、これらの間を連結する本付・部とを含
んで成る繊維強化樹脂1又は繊維強化金属製の内燃機関
用コネクティングロッドにおいて、前記本体部ではその
長さ方向に沿って、前記小端部及び大端部ではそれらの
穴のまわシにaって一方向長繊維が配向され、kに1)
i]配小端部及び/又は大端■1には各穴の軸方向の両
側又は片1・;:jに、短繊維又は長繊維のノリプレグ
を切断したチョッグドを配置・tルノーされて成る内燃
機関用コネクティングロッドが提某される。
To achieve this purpose, the present invention provides a small end portion having a small end hole to be fitted with a piston pin at one end, and a large end portion having a large end hole to be fitted to a crankshaft at the other end. In the connecting rod for an internal combustion engine made of fiber-reinforced resin 1 or fiber-reinforced metal, the main body portion includes a main body portion and a main attachment portion that connects these. At the end and large end, unidirectional long fibers are oriented along the holes of these holes, and 1)
i] The small end and/or the large end ■1: Chogged cut short fiber or long fiber Noripreg is placed on both sides of each hole in the axial direction or on the piece 1. A connecting rod for an internal combustion engine is proposed.

また、4発明によると、一端にピストンピンと似合すべ
き小端穴を有する小端部と、他端にクランクシャフトと
嵌合すべき大端穴を有する大端部と、これらの間を連結
する本体η!iとを含んで成る内燃機曲用1コネクティ
ングロッドを41;ノ、紐強化樹脂又は械カfi、強化
釜桟で製造する方法において、本体部形成個所に長さ方
向に、小端部及び大端M、の形成個h1に各穴のまわシ
に長繊維をそれぞれ配向し、溶融樹脂又は金属を含及さ
せてノリプレグを形成し、I’ζグリグレグを所要の厚
さに積層して後、小☆11”、1部及び/又は大端部に
、形成すべき前記穴の軸方向の両側又は片側に、短繊維
又は長繊維のノリプレグを切断したチ、ッノドを配置・
′It*層する工程を含んで成る内燃1&関用コネクテ
イングロツドの製造方法が提案される。
Further, according to the fourth invention, a small end portion having a small end hole to fit a piston pin at one end, a large end portion having a large end hole to fit a crankshaft at the other end, and a connection between these. Body η! In the method of manufacturing a connecting rod for an internal combustion engine comprising: (41), using a string-reinforced resin or a machine rod, a small end and a large end are arranged in the length direction at the location where the main body is formed. Long fibers are orientated around each hole in the forming piece h1 of M, and molten resin or metal is impregnated to form Noripreg, and after laminating I'ζ Grigreg to the required thickness, a small ☆11", 1 part and/or the large end, on both sides or one side of the hole to be formed in the axial direction, place a cut noripreg of short fibers or long fibers.
A method of manufacturing an internal combustion engine and related connecting rod is proposed, which comprises a step of layering.

以下、み伺図面を参J1遇し本発明の実施例について訂
・鯛11に1背、明する。
Hereinafter, embodiments of the present invention will be explained in detail with reference to the drawings.

εニア1図及び第2図において、内1’::j 4幾し
Jのコネクティングロッドは爆発力・慣性力による61
重に対する弧度か必要とされ、小端穴1aはピストンピ
ン(図示せず)、大端穴2aはクランクシャフト(図示
せず)との摺動に対するIMI摩粍性が必要とされる。
ε Near Figure 1 and Figure 2, inside 1'::j The connecting rod of 4 J is 61 due to explosive force and inertial force.
The small end hole 1a is required to have an arcuate degree against the load, and the small end hole 1a is required to have IMI abrasiveness against sliding with a piston pin (not shown), and the large end hole 2a is required to have sliding movement with a crankshaft (not shown).

そこで、本発明では、強度に苅しては長繊維4をコネク
ティングロッドの本体部3の長さ方向に、小端部1及び
大端部2ではそれぞれの穴Im、2aの回シに沿って配
向させ、酬摩耗性に対しては小端部1及び大端部2にお
いて一方向繊維4の両・側(それぞれの穴1a、2aの
軸方向の両側)に長さ3〜30vuthの短繊維または
一方向繊維のプリプレグを切断したチョツプド5をラン
ダムに配置・積層した構造を治する炭紫繊に強化樹脂製
または炭素・アルミナ・鉄鋼系繊細強化金城製コネクテ
ィングロンドである。一方向−に繊維4は長さ方向には
強度が中力であシ、従ってコネクティングロッドの本体
部3は爆発プハ憤性力による視重に幼しで十分な強度を
もっている。小端穴la、大端穴2aの摺動方向は、第
2図に示すように、軸方向の中心側では繊維に沿った方
向、L方向8(第3図)であるが、軸方向の外llυで
d、繊細の各方向り方向8、T方向9、N方間lOを組
み合わぜな方向(第3図)になシ穴1 a r 2 m
は全1本として1iu*犀・耗1生に侵r11いる。当
コネクティングロッドd、小端穴1aにフッジュロ(第
4図。
Accordingly, in the present invention, the long fibers 4 are strongly weeded in the length direction of the main body 3 of the connecting rod, and in the small end 1 and large end 2 along the turns of the holes Im and 2a, respectively. For orientation and wear resistance, short fibers with a length of 3 to 30 vuth are placed on both sides of the unidirectional fibers 4 at the small end 1 and large end 2 (both sides in the axial direction of each hole 1a, 2a). Alternatively, it is a connecting iron made of charcoal-purple fiber reinforced resin or delicately reinforced Kinjo made of carbon, alumina, and steel, which has a structure in which chopped 5 cut unidirectional fiber prepreg is randomly arranged and laminated. In one direction, the fibers 4 have a medium strength in the longitudinal direction, so that the main body 3 of the connecting rod has sufficient strength to withstand the stress caused by the explosive force. As shown in Fig. 2, the sliding direction of the small end hole la and the large end hole 2a is along the fibers on the center side in the axial direction, and in the L direction 8 (Fig. 3); In the outer llυ, d, in each delicate direction 8, in the T direction 9, in the N direction 10 in a combination direction (Fig. 3), hole 1 a r 2 m
As a total of 1 tree, there are 11 invaders in 1 iu * rhinoceros and 1 student. This connecting rod d has a fuselage in the small end hole 1a (Fig. 4).

第51!2+ ) 、大端穴2aにベアリングメタル7
(第4図、第5図)全敗シ伺けることなく長時間疲労破
壊及び大きな摩耗無しで連転することができた。
No. 51!2+), bearing metal 7 in big end hole 2a
(Figures 4 and 5) It was possible to run continuously for a long time without suffering fatigue damage or large wear without suffering from complete failure.

このようなコネクティングロッドの製造にあたってil
: 、まず、コネクティングロッド本体部3の形成個所
に長さ方向に、小端部1及び大端部2は小端穴1a、犬
(”+’a穴2aのまわりにそれぞれ長繊帖を配向して
おき、溶融樹1111又は金属を含浸させてプリプレグ
シートを形成し、これらのプリプレグシートをm1要の
厚さにイj′(胤して板、小端部1及び大端部2のル、
さ方向(穴1a、2aの軸方向)に両((IIからチョ
ツプド5をランダムに配↑U @&4.する(なお、チ
ョツプド5は短繊維又は長hr−柚のゾリグレグ奮無縁
に切貼して繊維長を短かくしたものである)。そして、
加圧および加熱硬化処理を飾して、コネクティングロッ
ド葉材とする。続いて、小端穴1aの力[1工、太端1
1)2の切削及び大端穴2aの加工4行なう。なお、大
端部2は緻2bに沿って切断した後、孔2Cにボルト(
図示せず)を左し込んでナツト(図示せず)で同足し、
その状態で大端穴2aの加工を行なう。
In manufacturing such connecting rods, il
: First, in the length direction at the forming point of the connecting rod main body 3, the small end 1 and the large end 2 are oriented with long fibers around the small end hole 1a and the dog hole 2a, respectively. Then, impregnate the melted wood 1111 or metal to form a prepreg sheet, and prepare these prepreg sheets to a thickness of m1 (by cutting the plate, forming the small end 1 and the large end 2). ,
Randomly distribute chopped 5 from (II to ↑U @ & 4. in both directions (axial direction of holes 1a and 2a) (in addition, chopped 5 can be cut and pasted using short fibers or long hr-yuzu zorigregs). (The fiber length is shortened).And,
After applying pressure and heat curing treatment, it is made into connecting rod leaf material. Next, the force of the small end hole 1a [1 hole, wide end 1
1) Perform 2 cutting and 4 machining of the large end hole 2a. In addition, after cutting the large end 2 along the fine line 2b, insert a bolt (
(not shown) to the left and add the same with nuts (not shown),
In this state, the large end hole 2a is machined.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の内燃4mZ用コネクティングロッドの
正面図、第2図は第1図の■−■断面図、第3図は摺動
方向を示す図である。第4図は従来のコネクティングロ
ッドの正面図、第5図は第4図の■−■断面図である。 1・・・小端部、2・・・太端部、3・・・コネクティ
ングロッド本体、4・・・長繊維、5・・・チョツプド
繊維。 第1 図     @2こ 「■
FIG. 1 is a front view of a connecting rod for internal combustion 4mZ according to the present invention, FIG. 2 is a sectional view taken along the line ■-■ in FIG. 1, and FIG. 3 is a diagram showing the sliding direction. FIG. 4 is a front view of a conventional connecting rod, and FIG. 5 is a cross-sectional view taken along the line -■ in FIG. DESCRIPTION OF SYMBOLS 1... Small end, 2... Thick end, 3... Connecting rod body, 4... Long fiber, 5... Chopped fiber. Figure 1 @2

Claims (1)

【特許請求の範囲】 1、一端にピストンピンと鯵・合すべき小端穴を有する
小端部(1〕と、他部にクランクシャフトと嵌合すべき
大端穴を有する大端部(2)と、これらの間を連結する
本体部(3)とを営んで成る繊維強化樹脂又は繊維’i
!li化金属製の内燃機関用コネクティングロッドにお
いて、前記本体部ではその長さ方向に沿って、前記小端
部及び大端部ではそれらの穴のまわ多に沿って一方回長
繊舶、(4)が配向され、更に前記小端部及び/又は大
端Sには各穴の軸方向の両側X1片側に、短繊糺′又は
長繊維のプリプレグを切断したチヨツプド(5)を配置
゛・積層されて成る内燃機関用コネクティングロッ ド
。 2、一端にピストンピンと嵌合子べき小端穴を有する小
端部(1)と、他端にクランクシャフトと嵌合すべき大
端穴を廂する大端部(2)と、これらの間を連結する、
本体部(3)とを含んで成る内燃機関用コネクティング
ロッドを峨紐づ黒化樹)ji“又は繊組強化金属で製造
する方法において、本体部形hA個P9rに長さ方向に
小端部屋O・太端部の形hv4個所に各穴のまわシに長
繊維(4)をそれぞれ配向し、溶融樹脂又は金桐を含浸
させでプリプレグを形成、シ、該プリプレグをル「要の
厚さに積層して後、小端部及び/又は大端部に、形紙す
べき前記穴の軸方向の両側又は片側に、短繊維又d−長
繊細のプリプレグを切断したチヨツプド(5)を配置・
積層する工程を含んで成る内燃機関用コネクティングロ
ッドの製造方法。
[Claims] 1. A small end portion (1) having a small end hole to be fitted with a piston pin at one end, and a large end portion (2) having a large end hole to fit a crankshaft at the other end. ) and a main body (3) that connects them.
! In the connecting rod for an internal combustion engine made of lithium-ion metal, the main body part has a lengthwise direction thereof, and the small end part and the large end part have one turn length fiber, (4 ) are oriented, and furthermore, chops (5), which are cut short fibers or long fiber prepreg, are arranged and laminated on both sides X1 in the axial direction of each hole at the small end and/or large end S. Connecting rod for internal combustion engines. 2. A small end (1) having a small end hole for fitting a piston pin and a fitting at one end, a large end (2) having a large end hole for fitting a crankshaft at the other end, and a space between these. Link,
In the method of manufacturing a connecting rod for an internal combustion engine comprising a main body (3) from a blackened wood or fiber reinforced metal, the main body has a shape of hA pieces P9r with a small end chamber in the length direction. Long fibers (4) are oriented around each hole in the 4 holes of the large end, and impregnated with molten resin or gold paulownia to form a prepreg. After laminating them, chopped (5) cut from short fibers or d-length delicate prepreg is placed on both sides or one side of the hole in the axial direction at the small end and/or large end.・
A method of manufacturing a connecting rod for an internal combustion engine, comprising a layering process.
JP18988381A 1981-11-28 1981-11-28 Connecting rod for internal-combustion engine and manufacture thereof Pending JPS5894620A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18988381A JPS5894620A (en) 1981-11-28 1981-11-28 Connecting rod for internal-combustion engine and manufacture thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18988381A JPS5894620A (en) 1981-11-28 1981-11-28 Connecting rod for internal-combustion engine and manufacture thereof

Publications (1)

Publication Number Publication Date
JPS5894620A true JPS5894620A (en) 1983-06-04

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP18988381A Pending JPS5894620A (en) 1981-11-28 1981-11-28 Connecting rod for internal-combustion engine and manufacture thereof

Country Status (1)

Country Link
JP (1) JPS5894620A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0137261A2 (en) * 1983-08-26 1985-04-17 Toyota Jidosha Kabushiki Kaisha Internal combustion engine light metal connecting rod assembly reinforced with loops of fiber, and method for manufacturing the same
GB2229792A (en) * 1987-10-19 1990-10-03 Secretary Trade Ind Brit Connecting rods
FR2940378A1 (en) * 2008-12-24 2010-06-25 Messier Dowty Sa PROCESS FOR MANUFACTURING A METAL ROD REINFORCED WITH LONG FIBERS

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0137261A2 (en) * 1983-08-26 1985-04-17 Toyota Jidosha Kabushiki Kaisha Internal combustion engine light metal connecting rod assembly reinforced with loops of fiber, and method for manufacturing the same
GB2229792A (en) * 1987-10-19 1990-10-03 Secretary Trade Ind Brit Connecting rods
GB2229792B (en) * 1987-10-19 1991-04-17 Secretary Trade Ind Brit Connecting rods
FR2940378A1 (en) * 2008-12-24 2010-06-25 Messier Dowty Sa PROCESS FOR MANUFACTURING A METAL ROD REINFORCED WITH LONG FIBERS
WO2010072915A1 (en) * 2008-12-24 2010-07-01 Messier-Dowty Sa Method for making a metal connecting rod reinforced with long fibres

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