JPS5851068B2 - Wall or floor covering materials and their manufacturing method - Google Patents
Wall or floor covering materials and their manufacturing methodInfo
- Publication number
- JPS5851068B2 JPS5851068B2 JP53154505A JP15450578A JPS5851068B2 JP S5851068 B2 JPS5851068 B2 JP S5851068B2 JP 53154505 A JP53154505 A JP 53154505A JP 15450578 A JP15450578 A JP 15450578A JP S5851068 B2 JPS5851068 B2 JP S5851068B2
- Authority
- JP
- Japan
- Prior art keywords
- synthetic resin
- wall
- foamed synthetic
- covering material
- resin layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Description
【発明の詳細な説明】
本発明は、粉状体９粒状体、針状体、その他の表面被覆
材を表面に付着させ、発泡及びエンボス加工した壁又は
圧装材及びその製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a wall or pressure covering material that is foamed and embossed by adhering powder particles, needles, or other surface covering materials to the surface, and a method for manufacturing the same. be.
従来において壁、又は圧装材として紙、布、不織布等の
表面において模様の部分にのみ短繊維を付着させたもの
、又は紙、布、不織布の全表面に短繊維を付着させて模
様の部分のみ短繊維を押付けて凹凸模様を形成したもの
が公知である。Conventionally, short fibers are attached only to the patterned part of the surface of paper, cloth, nonwoven fabric, etc. as a wall or pressure covering material, or short fibers are attached to the entire surface of paper, cloth, nonwoven fabric and the patterned part It is known that a concavo-convex pattern is formed by pressing short fibers.
しかしながら発泡及びエンボス加工した壁又は圧装材に
おいて短繊維の様な粉状体２粒状体、針状体その他の表
面被覆材を表面に付着させ、発泡及びエンボス加工した
壁又は圧装材は製造されていない。However, foamed and embossed walls or pressure coverings are manufactured by attaching powders such as short fibers, needles, or other surface covering materials to the surface. It has not been.
この理由ｃＪ発発泡た壁又は圧装材において粉状体２粒
状体、針状体その他の表面被覆材を付着させる場合、発
泡合成樹脂層と該表面被覆材層の間に接着剤の層が形成
され、この層のためエンボス加工に特殊な考慮をする必
要があったからである。For this reason, when attaching powder, granules, needles, or other surface covering materials to a foamed wall or pressure covering material, an adhesive layer is placed between the foamed synthetic resin layer and the surface covering material layer. This layer required special considerations for embossing.
すなわち接着剤の層の存在によって発泡合成樹脂層の表
面と裏面の特性に相違が生じ、エンボシング加工の際発
泡合成樹脂層内に大きな気泡が発生し壁又は圧装材とし
て使用不能になると言う問題点が存在した。In other words, the presence of the adhesive layer causes a difference in the properties of the front and back surfaces of the foamed synthetic resin layer, and during embossing, large air bubbles are generated within the foamed synthetic resin layer, making it unusable as a wall or pressure covering material. There was a point.
本発明は、上記の通り従来において困難とされていた表
面被覆材を表面に付着させ発泡及びエンボシング加工し
た壁又は圧装材及びこの製造方法の提供を目的とする。As mentioned above, the present invention aims to provide a wall or pressure covering material which has been foamed and embossed with a surface covering material attached to the surface, which has been considered difficult in the past, and a method for manufacturing the same.
本発明の製造方法の実施例を第１図に基づき説明する。An embodiment of the manufacturing method of the present invention will be described based on FIG.
第１図において紙、布、不織布等の基材ロール１０が設
けられ、これから巻出された基材１表面に合成樹脂コー
ティング装置１１により発泡合成樹脂２がコーティング
される。In FIG. 1, a base material roll 10 of paper, cloth, nonwoven fabric, etc. is provided, and a foamed synthetic resin 2 is coated on the surface of the base material 1 unwound from the roll by a synthetic resin coating device 11.
発泡合成樹脂２は例えば次の表−１の成分からなるゾル
状にされている。The foamed synthetic resin 2 is, for example, in the form of a sol consisting of the components shown in Table 1 below.
表−１
塩化ビニールペースト
（ＰＸ−ＮＬ住友化学） １００部樹 脂ジオクチ
ルフタレート
（ＤＯＰ） ６０部可塑剤アゾジカ
ルボンアミド
（−＋４−ムＡＺＨ大塚化学） ４部発泡剤ｎＯ
（亜鉛華） ５部発泡助剤亜鉛カルシ
ウム系
（ＫＶ−８３共同薬品） ３部 安定押］着
色 剤
（チタンＴＡ２００富士チタカ６°６部 色 素Ｃａ
Ｃ０ａ
（ＮＳ＃１００日束粉化） 充填押］発泡合
成樹脂２の塗布された基材１は乾燥装置１４を通過し乾
燥されるが該乾燥装置１４の出口の点Ａにおける状態を
第４図に示す。Table-1 Vinyl chloride paste (PX-NL Sumitomo Chemical) 100 parts Resin dioctyl phthalate (DOP) 60 parts Plasticizer azodicarbonamide (-+4-mu AZH Otsuka Chemical) 4 parts Foaming agent nO (zinc white) 5 parts Foaming Auxiliary agent zinc calcium type (KV-83 Kyodo Pharmaceutical) 3 parts stable press] Arrival
Color agent (Titanium TA200 Fuji Chitaka 6° 6 parts Pigment Ca
C0a (NS#100 day bundle powdering) Filling press] The base material 1 coated with the foamed synthetic resin 2 passes through a drying device 14 and is dried, and the state at point A at the exit of the drying device 14 is shown in FIG. Shown below.
次に乾燥した発泡合成樹脂２の表面に、接着剤コーティ
ング゛装置１５により接着剤６が塗布される。Next, an adhesive 6 is applied to the surface of the dried foamed synthetic resin 2 by an adhesive coating device 15.
接着剤６としては酢酸ビニール系等の様に熱処理した場
合かたくなるものでなく、アクリル系等の様に柔軟性を
保てるものを使用する。As the adhesive 6, an adhesive such as an acrylic adhesive that maintains flexibility is used instead of a vinyl acetate adhesive that becomes hard when heat treated.
次に該接着剤６表面に微細石粉又は短繊維の様な粉状体
２粒状体、針状体その他の表面被覆材がコーティング装
置１８により付着される。Next, on the surface of the adhesive 6, two particles of powder such as fine stone powder or short fibers, needles, and other surface covering materials are applied by a coating device 18.
この状態で乾燥装置２１を通過し接着剤６は乾燥される
が該装置２１の乾燥温度は発泡合成樹脂２が発泡しない
程度の温度（例えば発泡温度が２００℃〜２３０℃の場
合は１５０℃以下）とする。In this state, it passes through a drying device 21 to dry the adhesive 6, but the drying temperature of the device 21 is such that the foamed synthetic resin 2 does not foam (for example, if the foaming temperature is 200°C to 230°C, 150°C or less ).
乾燥装置２１出口の点Ｂにおける状態を第５図に示す。The state at point B at the outlet of the drying device 21 is shown in FIG.
次に発泡装置２２を通過するが、該装置２２は発泡合成
樹脂２に含有されている発泡剤によって決定される発泡
温度（例えば２００℃〜２３０℃）に保たへ発泡合成樹
脂２は発泡する。Next, it passes through a foaming device 22, which is maintained at a foaming temperature (for example, 200°C to 230°C) determined by the foaming agent contained in the foamed synthetic resin 2, and the foamed synthetic resin 2 is foamed. .
この発泡装置２２の出口の点Ｃにおける状態を第６図に
示す。The state at point C at the outlet of this foaming device 22 is shown in FIG.
この後一旦冷却ロール２４により基材１及びこの表面に
付着された発泡合成樹脂２、接着剤６及び表面被覆材５
は冷却される。After that, the base material 1 and the foamed synthetic resin 2, adhesive 6, and surface coating material 5 attached to the surface thereof are temporarily transferred to the cooling roll 24.
is cooled.
この後、表面被覆材５側の面（第１図上面）にのみ設け
られたヒーター２５により発泡合成樹脂２は加熱軟化さ
れる。Thereafter, the foamed synthetic resin 2 is heated and softened by a heater 25 provided only on the surface facing the surface covering material 5 (top surface in FIG. 1).
この加熱温度は前記発泡温度より低くする必要があり、
例えば１５０℃〜１９０℃とする。This heating temperature needs to be lower than the foaming temperature,
For example, the temperature is 150°C to 190°C.
この後エンボシング装置２６により発泡合成樹脂２はエ
ンボシングされる。Thereafter, the foamed synthetic resin 2 is embossed by the embossing device 26.
この際インキ塗布装置２７によりエンボシング凹部に同
時に着色しても良い。At this time, the embossing recesses may be colored at the same time by the ink applicator 27.
エンボシング装置２６の出口の点りにおける状態を第７
図に示す。The state at the exit point of the embossing device 26 is
As shown in the figure.
すなわち、基材１上に凹部３及び凸部４を有する発泡合
成樹脂２が付着し更にその上に接着剤６、更にその上に
表面被覆材５が付着した本発明の壁又は床装材９０が製
造された事を示す。That is, the wall or floor covering material 90 of the present invention has a foamed synthetic resin 2 having concave portions 3 and convex portions 4 adhered to a base material 1, an adhesive 6 further adhered thereon, and a surface covering material 5 further adhered thereon. Indicates that it was manufactured.
本発明の壁又は床装材９０における表面被覆材５として
粒状体５′を用いたものを第２図に示し、短繊維の様な
針状体５ζ′を用いたものを第３図に示す。FIG. 2 shows a wall or floor covering material 90 of the present invention in which granules 5' are used as the surface covering material 5, and FIG. 3 shows a wall or floor covering material 90 in which acicular bodies 5ζ' such as short fibers are used. .
本発明の粉状体９粒状体、針状体、その他の表面被覆材
を表面に付着させ発泡及びエンボス加工した壁又は床装
材は次の効果を有する。The wall or floor covering material, which is foamed and embossed with the powder particles, needles, and other surface covering materials of the present invention adhered to the surface, has the following effects.
すなわち従来における様に紙、布、不織布等の表面の模
様の部分にのみ短繊維を付着させたもの又は全表面に短
繊維を付着させて模様の部分のみ短繊維を押付けて凹凸
模様を形成した壁又は床装材と比較し、本発明の壁又は
床装材は発泡合成樹脂にエンボシングにより凹凸模様を
形成するため立体感に富むと共に表面に粉状体９粒状体
、針状体その他の表面被覆材が付着されているため、単
に発泡及びエンボス加工された壁又は床装材と異なった
風格、趣向のものにする事が可能となった。In other words, short fibers are attached only to the patterned part of the surface of paper, cloth, nonwoven fabric, etc., as in the past, or short fibers are attached to the entire surface and the short fibers are pressed only to the patterned part to form an uneven pattern. Compared to wall or floor covering materials, the wall or floor covering materials of the present invention have a rich three-dimensional effect because they form an uneven pattern on the foamed synthetic resin by embossing, and they also have powdery particles, needles, and other surfaces on the surface. Because the covering material is attached, it is now possible to create a different style and taste from simply foamed and embossed wall or floor covering materials.
次に本発明の、表面被覆材を表面に付着させ、発泡及び
エンボス加工した壁又は壁装材の製造方法は次の刻果を
有する。Next, the method of manufacturing a foamed and embossed wall or wall covering material with a surface covering material adhered to the surface of the present invention has the following features.
すなわち発泡後エンボシング加工前における加熱を表面
被覆材の面（表面）にのみ行うことにより接着剤の層の
存在のために表面と裏面の特性が相違し、エンボシング
加工時に発泡合成樹脂内に大きな気泡が発生するといっ
た問題が生じる事なく凹凸を増大した壁又は床装材を製
造する事が可能となった。In other words, by heating only the surface (front) of the surface covering material after foaming and before embossing, the characteristics of the front and back surfaces are different due to the presence of the adhesive layer, and large air bubbles are created within the foamed synthetic resin during embossing. It has become possible to manufacture wall or floor covering materials with increased unevenness without causing problems such as occurrence of bumps.
言い換えると表面に接着剤の被覆が出来るためにエンボ
シングする状態以前に於て熱をかけすぎると発泡ガスの
逃場がなくなり合成樹脂層と接着剤被覆の間に大きな発
泡が出来エンボス加工の際にシワ等が入るといった従来
の問題が解決された。In other words, if you apply too much heat before embossing because the surface is covered with adhesive, there will be no escape for the foaming gas, and large bubbles will form between the synthetic resin layer and the adhesive coating, which will cause problems during embossing. Conventional problems such as wrinkles, etc., have been solved.
第１図は本発明の表面被覆材を表面に付着させ発泡及び
エンボシング加工した壁又は床装材の製造方法の概念図
。
第２図は、同上壁又は床装材の断面図。
第３図は、同上他の壁又は床装材の断面図。
第４図は、第１図Ａ点の状態図。第５図は、同上Ｂ点の
状態図。
第６図は、同上Ｃ点の状態図。第７図は、同上り点の状
態図。
１：基材、２：発泡合成樹脂、３：凹部、４：凸部、５
：表面被覆材、５″二粒状体、５″：針状体、６：接着
剤、１０：基材ロール、１１：合成樹脂コーティング装
置、１３：ロール、１４：乾燥装置、１５：接着剤コー
ティング装置、１７：ロール、１８：表面被覆材コーテ
ィング装置、２１：乾燥装置、２２：発泡装置、２３：
ヒーター、２４：冷却ロール、２５：ヒーター、２６：
エンボシング装置、２７：インキ塗布装置、２８：イン
キ、２９：ロール、３０：壁装材ロール、９０：表面被
覆発泡壁又は床袋材。FIG. 1 is a conceptual diagram of a method for manufacturing a wall or floor covering material in which the surface covering material of the present invention is adhered to the surface and subjected to foaming and embossing processing. FIG. 2 is a sectional view of the same wall or floor covering material. FIG. 3 is a sectional view of another wall or floor covering material as above. FIG. 4 is a state diagram of point A in FIG. FIG. 5 is a state diagram of point B as above. FIG. 6 is a state diagram of the same point C. FIG. 7 is a state diagram of the upstream point. 1: Base material, 2: Foamed synthetic resin, 3: Concave portion, 4: Convex portion, 5
: Surface coating material, 5″ two granules, 5″: Needle-shaped body, 6: Adhesive, 10: Base roll, 11: Synthetic resin coating device, 13: Roll, 14: Drying device, 15: Adhesive coating Device, 17: Roll, 18: Surface covering material coating device, 21: Drying device, 22: Foaming device, 23:
Heater, 24: Cooling roll, 25: Heater, 26:
embossing device, 27: ink applicator, 28: ink, 29: roll, 30: wall covering material roll, 90: surface-coated foam wall or floor bag material.
Claims (1)
加工された発泡合成樹脂層と、該発泡合成樹脂層の表面
に非硬化性の接着剤により接着された粉状体９粒状体、
針状体その他の表面被覆材とからなる凹凸を増大した壁
又は圧装材。 ２ 紙、布、不織布等の表面に発泡合成樹脂層及び該発
泡合成樹脂層の表面に非硬化性の接着剤により粉状体２
粒状体、針状体その他の表面被覆材を付着する手段と、
該手段の後に表面被覆材側の面のみを加熱する手段と、
該手段の後に発泡合成樹脂層をエンボス加工する手段と
からなる凹凸を増大した立体感のある壁又は圧装材の製
造方法。[Scope of Claims] 1. A foamed synthetic resin layer that is attached to the surface of paper, cloth, nonwoven fabric, etc. and embossed thereon, and a powder that is adhered to the surface of the foamed synthetic resin layer with a non-curing adhesive. 9 granules,
A wall or pressure covering material with increased irregularities consisting of needle-like objects or other surface covering materials. 2 A foamed synthetic resin layer is applied to the surface of paper, cloth, nonwoven fabric, etc., and powder 2 is applied to the surface of the foamed synthetic resin layer with a non-hardening adhesive.
means for attaching granules, needles or other surface coatings;
means for heating only the surface on the surface coating material side after the means;
A method for producing a wall or pressure covering material with increased three-dimensional appearance, comprising means for embossing a foamed synthetic resin layer after said means.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP53154505A JPS5851068B2 (en) | 1978-12-12 | 1978-12-12 | Wall or floor covering materials and their manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP53154505A JPS5851068B2 (en) | 1978-12-12 | 1978-12-12 | Wall or floor covering materials and their manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5578752A JPS5578752A (en) | 1980-06-13 |
| JPS5851068B2 true JPS5851068B2 (en) | 1983-11-14 |
Family
ID=15585701
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP53154505A Expired JPS5851068B2 (en) | 1978-12-12 | 1978-12-12 | Wall or floor covering materials and their manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5851068B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6342196U (en) * | 1986-09-05 | 1988-03-19 | ||
| JPH0685911B2 (en) * | 1989-12-07 | 1994-11-02 | 凸版印刷株式会社 | Decorative material and manufacturing method thereof |
| JPH05328803A (en) * | 1992-06-03 | 1993-12-14 | Hokuetsu Nouji Kk | Sowing pack |
| ES2720616T3 (en) * | 2015-07-31 | 2019-07-23 | Higher Dimension Mat Inc | Embossed Cloth Set |
-
1978
- 1978-12-12 JP JP53154505A patent/JPS5851068B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5578752A (en) | 1980-06-13 |
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