JPS58501316A - Ceramic die manufacturing equipment - Google Patents
Ceramic die manufacturing equipmentInfo
- Publication number
- JPS58501316A JPS58501316A JP50289181A JP50289181A JPS58501316A JP S58501316 A JPS58501316 A JP S58501316A JP 50289181 A JP50289181 A JP 50289181A JP 50289181 A JP50289181 A JP 50289181A JP S58501316 A JPS58501316 A JP S58501316A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- rod
- heating wire
- ceramic
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/26—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass heat exchangers or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0056—Means for inserting the elements into the mould or supporting them in the mould
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Resistance Heating (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Furnace Details (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるため要約のデータは記録されません。 (57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】 ダイス型加熱ワイヤを支持する方法及び装置技術分野 本発明はダイス型の本体を形成すべく加熱ワイヤをセラミック内に埋設した状態 にて該加熱ワイヤを所定の位置に支持する方法及び装置に係る。ダイス型はシー ト金属部材を熱間成形する際に使用される。[Detailed description of the invention] Method and device for supporting die-shaped heating wire Technical field In the present invention, a heating wire is embedded in ceramic to form a die-shaped body. The present invention relates to a method and apparatus for supporting the heating wire in place at a location. The die type is sea It is used when hot forming metal parts.
背景技術 互いに共働するダイス型の成形面を一様に加熱するためには、一般にニクロム線 である加熱ワイヤは互いに他に対し一様に隔１されまた成形面より一様に隔置さ れる必要がある。このことは不規則に湾曲した形状のワークを成形する場合の如 くダイス型の成形面が不規則である場合には大きな問題となる。加熱ワイヤはダ イス型を成形する鋳型内にセラミックが配置されている間固定的に支持されなけ ればならないが、加熱ワイヤを支持する支持構造体をダイス型を構成するセラミ ックより除去し得るようにするためには、加熱ワイヤは支持構造体より容易に解 除し得る状態になければならない。またセラミックを鋳型内に配置するに際して は一般に鋳型が振動されるので、加熱ワイヤは所定の位置に固定的に保持されな ければならない。Background technology In order to uniformly heat the molding surfaces of the dies that cooperate with each other, a nichrome wire is generally used. The heating wires are uniformly spaced apart from each other and uniformly spaced apart from the forming surface. need to be This is true when forming irregularly curved workpieces. This becomes a big problem if the molding surface of the die is irregular. The heating wire is The ceramic must be fixedly supported while it is placed in the mold that forms the chair shape. The support structure that supports the heating wire must be made of ceramic that forms the die. The heating wire must be more easily disassembled than the support structure so that it can be removed from the support structure. must be in a condition where it can be removed. Also, when placing the ceramic in the mold, Since the mold is generally vibrated, the heating wire is not held rigidly in place. Must be.
発明の開示 本発明の一つの特徴は、各加熱ワイヤを支持する多数のロッドの配列であり、セ ラミックが鋳型内に配置される問加熱ワイヤはロッドの端部に解除可能に保持さ れる。Disclosure of invention One feature of the invention is the array of multiple rods supporting each heating wire, While the ramic is placed in the mold, the heating wire is releasably held at the end of the rod. It will be done.
本発明の他の一つの特徴は、加熱ワイヤを解除可能に支持する支持装置であって 、如何なる態様にても鋳型に有害な影響を及ぼすことのない支持装置が使用され るということである。Another feature of the invention is a support device for releasably supporting a heating wire. , supporting devices are used that do not have a detrimental effect on the mold in any way. This means that
本発明の他の一つの特徴は、セラミックが鋳型内に配置され且加熱ワイヤを所定 の位置に保持し得るに充分な程硬化したとき支持ロッドを除去するための構成で ある。Another feature of the invention is that the ceramic is placed in the mold and the heating wire is A configuration for removing the support rod when it has hardened sufficiently to hold it in position. be.
本発明によれば、鋳造装置は鋳型に取り外し可能に取付けられた複数個の棒状支 持体を含んでおり、各棒状支持体は鋳型のモールドキャピテイ内へ延在する複数 個のワイヤ支持ロッドを担持しており、各ロッドの端部はセラミック製のダイス 型を成形する鋳型の表面より一様に隔置されている。各ロッドは一端に加熱ワイ ヤを受ける溝を有しており、紐の如き可撓、性要素が加熱ワイヤの周りに延在し 且ロッドの両側に沿って上方へ延在して加熱ワイヤを所定の位置に保持し得るよ うロッドの外端に於て固定されている。According to the present invention, the casting device includes a plurality of rod supports removably attached to the mold. each rod-shaped support includes a plurality of rod-shaped supports extending into the mold cavity of the mold. It carries several wire support rods, each end of which has a ceramic die. They are uniformly spaced from the surface of the mold in which the mold is formed. Each rod has a heated wire at one end. A flexible element, such as a string, extends around the heating wire. and extending upwardly along each side of the rod to hold the heating wire in place. It is fixed at the outer end of the rod.
加熱ワイヤが互いに他に対し一様に隔置された状態にて保持されるよう、ロッド は棒状支持体内にて実質的に一様に隔置されている。ロッド保持装置を解除する と、加熱ワイヤが所望の位置に埋設された状態のまま０ツドをセラミックより引 き抜き得るようになる。加熱ワイヤは解除可能なテーパプラグにより鋳型の端壁 に個々に保持されている。The rods are held so that the heating wires are held evenly spaced from each other. are substantially uniformly spaced within the bar support. Release the rod retainer Then, with the heating wire buried in the desired position, pull the wire away from the ceramic. You will be able to pull it out. The heating wire is connected to the end wall of the mold by means of a releasable taper plug. are held individually.
以下に添付の図を参照して本発明を実施例について詳細に説明する。The invention will now be described in detail by way of example embodiments with reference to the accompanying drawings.
図面の簡単な説明 第１図は鋳型を一部破断して示す斜視図である。Brief description of the drawing FIG. 1 is a partially cutaway perspective view of the mold.
第２図は第１図の線２−２による断面図である。FIG. 2 is a cross-sectional view taken along line 2--2 in FIG.
第３図は第２図の線３−３による第２図に垂直な拡大部分断面図である。FIG. 3 is an enlarged partial cross-sectional view taken perpendicular to FIG. 2 taken along line 3--3 of FIG.
第４図はロッドの端部に担持された加熱ワイヤを示す解図である。FIG. 4 is an illustration showing the heating wire carried on the end of the rod.
第５図はロッドの他端を示す解図である。FIG. 5 is an exploded view showing the other end of the rod.
第６図は加熱ワイヤの端部を固定するテーパプラグを示す解図である。FIG. 6 is an illustration showing a taper plug that fixes the end of the heating wire.
発明を実施するための最良の形態 セラミックダイス型は第２図に示されている如く形成されるべきダイス型の形状 に対応する形状に形成された表面４をその底部に有する鋳型（モールドボックス ）２内にて形成される。二つの互いに嵌り合うダイス型が形成され、それらの間 にシート金属が配置され、それがダイス型の形状に一致するよう加熱される。加 熱ワイヤ６が互いに他に対し平行に延在し且表面４より一様に隔置された状態に てテーバプラグ１２により鋳型２の端１８及び１０に保持されている。加熱ワイ ヤ６は一般にニクロム線であり、チューブ１４により被包されている。チューブ １４は一般にプラスチックであり、このプラスチックはセラミックの硬化中に燃 焼によって消失する。BEST MODE FOR CARRYING OUT THE INVENTION The ceramic die mold has the shape of the die to be formed as shown in Figure 2. A mold (mold box) having at its bottom a surface 4 formed in a shape corresponding to )2. Two interdigitated dies are formed and between them A sheet metal is placed in the die and heated so that it conforms to the shape of the die. Canada The heating wires 6 extend parallel to each other and are uniformly spaced apart from the surface 4. and is held to the ends 18 and 10 of the mold 2 by taber plugs 12. heating w The wire 6 is generally a nichrome wire and is encapsulated by a tube 14. tube 14 is generally a plastic, which is burned during the curing of the ceramic. Disappears by burning.
チューブ１４内に被包された加熱ワイヤ６は、セラミックが鋳型内に配置される 闇数列のロッド１６により所定の位置に保持される。各列のロッド１６は鋳型２ のＩｌｌに係合する両端に於てねじ２′０により取り外し可能に保持された棒体 の形態をなす棒状支持体１８より下方へ延在している。これらの棒状支持体１８ は加熱ワイヤ６に対し直角に延在しており、各棒状支持体により支持された幾つ かのロッド１６は各ロッドがそれぞれ一つの加熱ワイヤに係合してそれらを互い に所定の距離にて隔置された位置に保持するよう、一様に隔置されている。複数 個の互いに隔置された棒状支持体１８及びロッド１６により、各加熱ワイヤ６は それが所定の位置に固定的に保持されるようその長さ方向に沿う互いに隔置され た幾つかの位置に於て支持されている。もっとも各加熱ワイヤは鋳型の表面４の 形状に一致するよう湾曲されている。棒状支持体１８の数は鋳型の表面４の不規 則性及び加熱ワイヤ６の剛性に応じて変化されてよい。全てのロッド１６の下端 は鋳型の表面４より一様に隔置されている。The heating wire 6 encapsulated within the tube 14 is placed in a ceramic mold. It is held in place by a dark sequence rod 16. Each row of rods 16 is connected to the mold 2 A rod removably held by screws 2'0 at both ends engaging Ill of It extends downward from a rod-shaped support 18 in the form of. These rod-shaped supports 18 extends perpendicularly to the heating wire 6, and is supported by each rod-shaped support. The rods 16 each engage one heating wire to connect them to each other. and are uniformly spaced to maintain them in positions spaced apart at a predetermined distance. multiple Each heating wire 6 is spaced from each other along its length so that it is held fixedly in place It is supported in several positions. However, each heating wire is connected to the surface 4 of the mold. Curved to match the shape. The number of rod-shaped supports 18 is determined according to irregularities on the surface 4 of the mold. It may be changed depending on the rigidity of the heating wire 6 and the rigidity of the heating wire 6. Lower ends of all rods 16 are uniformly spaced from the surface 4 of the mold.
各ロッド１６はその下端に加熱ワイヤ６を受けるための切欠き２２を有しており 、加熱ワイヤ６はそれに係合するルー１２６を有する紐２４により保持されてい る。紐２４はロッド１６の両側に沿って上方へ延在しており、各ロッドの上端に 於てファスナ２８により保持されている。このファスナ２８は紐２４に係合しロ ッド１６の上端に形成されたリセス３２内に紐２４をクランプするプラグ３０で あってよい。Each rod 16 has a notch 22 at its lower end for receiving the heating wire 6. , the heating wire 6 is held by a string 24 having a loop 126 engaging it. Ru. A string 24 extends upwardly along both sides of the rods 16 and is attached to the upper end of each rod. It is held in place by a fastener 28. This fastener 28 engages the string 24 and locks it. A plug 30 clamps the string 24 within a recess 32 formed in the upper end of the pad 16. It's good.
ダイス型構成材料であるセラミック材料が鋳型内に配置され、加熱ワイヤ６及び ロッド１６の下端を囲繞する。一般に鋳型はセラミック材料が鋳型内を完全に充 填し加熱ワイヤを充分に埋設し得るよう振動される。ダイス型が使用される際に 有効に機能する成形面が形成されるためには、セラミックは鋳型の表面に係合す る領域に於て開所のない表面を形成しなければならない。セラミックが鋳型内の 所定の位置に配置され加熱ワイヤを所定の位置に保持し得るに充分な程硬化した 後、全てのロッド１６に取付けら、れた紐２４がロッドの上端に於て解除され、 次いで加熱ワイヤをセラミック内の所定の位置に残したままロッド１６がセラミ ックより引き抜かれる。次いで所望のダイス型の厚さになるまで鋳型がセラミッ クにて充填される。この場合追加されるセラミックの一部はロッド１６により形 成された孔を充填する。紐２４はそれにより応力が発生されることがないのでセ ラミック内に残されてよく、その場合紐はセラミックの硬化中に燃焼によって消 失する。A ceramic material, which is a die mold constituent material, is placed in the mold, and heating wires 6 and It surrounds the lower end of the rod 16. In general, molds are made so that the ceramic material completely fills the mold. The heating wire is then vibrated to ensure sufficient embedding of the heating wire. When a die mold is used In order to form an effective molding surface, the ceramic must engage the surface of the mold. The surface shall be free of openings in the areas covered by the material. ceramic in mold placed in place and cured sufficiently to hold the heating wire in place After that, the strings 24 attached to all the rods 16 are released at the upper ends of the rods, Rod 16 is then inserted into the ceramic, leaving the heating wire in place within the ceramic. It is pulled out from the rack. The mold is then molded with ceramic until the desired die thickness is achieved. It is filled in the tank. In this case, a portion of the added ceramic is shaped by the rod 16. Fill the holes created. The string 24 is separable because no stress is generated thereby. may be left in the ceramic, in which case the strings are extinguished by combustion during the curing of the ceramic. lose
かくして形成されたセラミック製のダイス型を鋳型２より取出す場合には、加熱 ワイヤ６の端部が鋳型２の端壁８及び１０より自由に引き抜かれ得るよう、テー バプラグ１２が端壁８及び１０より解除される。上述の鋳造装置をより一般的な 用途に適用し得るようにすべく、個々のロンド１６は棒状支持体１８にねじ込ま れたねじ３４により棒状支持体に対し保持されてよい。かかる構成によれば、成 形面の異なる種々のダイスをを製造し得るようロッドを個々に調節することがで きる。尚以上に於ては０ツドは中実のロッドであるものとして説明したが、ロッ ドは重最低減の目的でチューブであってもよく、チューブも上述の中実のロッド と同様の要領にて機能する。When taking out the ceramic die mold thus formed from the mold 2, heating is required. The tape is attached so that the ends of the wire 6 can be freely pulled out of the end walls 8 and 10 of the mold 2. The plug 12 is released from the end walls 8 and 10. The above-mentioned casting equipment can be converted into a more general The individual ronds 16 are screwed into a rod-like support 18 for application adaptability. It may be held to the rod-shaped support by screws 34 provided therein. According to this configuration, the The rods can be individually adjusted to produce dies with different shapes. Wear. In the above explanation, it is assumed that the rod is a solid rod. The rod may be a tube for the purpose of weight reduction, and the tube may also be a solid rod as described above. It functions in the same way.
また以上の説明に於ては、加熱ワイヤはただ単に加熱ワイヤであるものとして説 明したが、上述の如く加熱ワイヤは一般にプラスチックのカバーにて被包されて いる。鋳型内のセラミックが硬化する際、加熱ワイヤを被包するプラスチックチ ューブは燃焼により消失し、加熱ワイヤはプラスチックチューブにより形成され た空間内に遊嵌状態にて残存する。In addition, in the above explanation, the heating wire will be explained as simply being a heating wire. However, as mentioned above, the heating wire is generally covered with a plastic cover. There is. As the ceramic in the mold hardens, a plastic film encasing the heating wire is removed. The tube disappears by combustion, and the heating wire is formed by a plastic tube. It remains in the space in a loosely fitted state.
以上に於ては本発明を特定の実施例について詳細に説明したが、本発明はかかる 実施例に限定されるものではなく、本発明の範囲内にて種々の修正並びに省略が 可能であることは当業者にとって明らかであろう。Although the present invention has been described above in detail with respect to specific embodiments, the present invention The present invention is not limited to the examples, and various modifications and omissions may be made within the scope of the present invention. It will be obvious to those skilled in the art that this is possible.
号／ 二一一−一一一一一−−−−−−−−−−−−一ニ国際調査報告issue/ 211-1111----------12 International Search Report
Claims (1)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/US1981/001101 WO1983000457A1 (en) | 1981-08-12 | 1981-08-12 | Mold box with means to support heater wires for making ceramic dies |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58501316A true JPS58501316A (en) | 1983-08-11 |
| JPH0351562B2 JPH0351562B2 (en) | 1991-08-07 |
Family
ID=22161372
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP50289181A Granted JPS58501316A (en) | 1981-08-12 | 1981-08-12 | Ceramic die manufacturing equipment |
Country Status (7)
| Country | Link |
|---|---|
| EP (1) | EP0085675A1 (en) |
| JP (1) | JPS58501316A (en) |
| CA (1) | CA1176039A (en) |
| DE (1) | DE3152924C2 (en) |
| FR (1) | FR2511293A1 (en) |
| GB (1) | GB2114933B (en) |
| WO (1) | WO1983000457A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH069812B2 (en) * | 1984-04-30 | 1994-02-09 | ユナイテッド・テクノロジ−ズ・コ−ポレイション | Apparatus and method for retaining ducts in molded articles |
| JPH0539853Y2 (en) * | 1988-03-30 | 1993-10-08 | ||
| CN100351027C (en) * | 2006-04-28 | 2007-11-28 | 哈尔滨工业大学 | Quick, intelligent and environment-friendly casting mould and method for manufacturing the same |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4928188U (en) * | 1972-06-16 | 1974-03-11 | ||
| JPS4941493U (en) * | 1972-07-10 | 1974-04-11 | ||
| JPS5021488U (en) * | 1973-06-25 | 1975-03-11 |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA663300A (en) * | 1963-05-21 | Barredo De Valenzuela Ricardo | Pre-stressed concrete | |
| US2408149A (en) * | 1943-08-06 | 1946-09-24 | Leslie W Miller | Apparatus for embedding an elongated flexible member in a moldable material |
| US2958507A (en) * | 1956-11-15 | 1960-11-01 | Fmc Corp | Cable hold down device for prestressed concrete casting beds |
| US3041702A (en) * | 1957-10-15 | 1962-07-03 | United States Steel Corp | Method of making a prestressed reinforced concrete structure |
| US3049786A (en) * | 1958-05-28 | 1962-08-21 | Cordis W Jones | Apparatus for making prestressed structural members |
| US3808569A (en) * | 1968-06-12 | 1974-04-30 | Science Res Council | Electromagnet with windings embedded in and insulated by compressively stressed concrete |
| US3861096A (en) * | 1973-01-26 | 1975-01-21 | Harold R Emmons | Spaced bar for concrete reinforcing steel mats |
| US3960356A (en) * | 1974-10-24 | 1976-06-01 | Adams John H | Anchor bolt holder |
| GB1592441A (en) * | 1978-01-19 | 1981-07-08 | Tempra Therm 1972 Pty Ltd | Thermocouples |
| US4228985A (en) * | 1978-02-15 | 1980-10-21 | Gaudelli Edmond N | Apparatus for producing molded concrete products |
| FR2423314A2 (en) * | 1978-04-17 | 1979-11-16 | Produits Refractaires | PROCESS FOR OBTAINING HIGH PRECISION MOLDED PARTS BY FILTRATION IN FIBROUS MATERIALS CONTAINING METAL INSERTS |
| SE412341C (en) * | 1978-05-30 | 1989-04-17 | Yxhult Ab | PROFILING DEVICE |
| US4261544A (en) * | 1979-03-12 | 1981-04-14 | Addison Elvin R | Element locator for concrete |
-
1981
- 1981-08-12 JP JP50289181A patent/JPS58501316A/en active Granted
- 1981-08-12 DE DE3152924T patent/DE3152924C2/en not_active Expired - Lifetime
- 1981-08-12 GB GB08306778A patent/GB2114933B/en not_active Expired
- 1981-08-12 EP EP19810902401 patent/EP0085675A1/en not_active Withdrawn
- 1981-08-12 WO PCT/US1981/001101 patent/WO1983000457A1/en active Application Filing
- 1981-11-04 CA CA000389454A patent/CA1176039A/en not_active Expired
-
1982
- 1982-01-07 FR FR8200142A patent/FR2511293A1/en active Granted
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4928188U (en) * | 1972-06-16 | 1974-03-11 | ||
| JPS4941493U (en) * | 1972-07-10 | 1974-04-11 | ||
| JPS5021488U (en) * | 1973-06-25 | 1975-03-11 |
Also Published As
| Publication number | Publication date |
|---|---|
| GB2114933A (en) | 1983-09-01 |
| FR2511293B1 (en) | 1985-04-19 |
| WO1983000457A1 (en) | 1983-02-17 |
| DE3152924C2 (en) | 1990-07-05 |
| EP0085675A1 (en) | 1983-08-17 |
| JPH0351562B2 (en) | 1991-08-07 |
| FR2511293A1 (en) | 1983-02-18 |
| GB8306778D0 (en) | 1983-04-20 |
| CA1176039A (en) | 1984-10-16 |
| GB2114933B (en) | 1985-07-24 |
| DE3152924T1 (en) | 1983-09-08 |
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