JPS58206896A - Manufacture of vane - Google Patents
Manufacture of vaneInfo
- Publication number
- JPS58206896A JPS58206896A JP9176282A JP9176282A JPS58206896A JP S58206896 A JPS58206896 A JP S58206896A JP 9176282 A JP9176282 A JP 9176282A JP 9176282 A JP9176282 A JP 9176282A JP S58206896 A JPS58206896 A JP S58206896A
- Authority
- JP
- Japan
- Prior art keywords
- vane
- vanes
- arcuate
- cam
- decarburized layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/08—Rotary pistons
- F01C21/0809—Construction of vanes or vane holders
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
Abstract
Description
【発明の詳細な説明】
本発明はベーンの製作方法、特にベーン素材の焼ならし
時に生ずる脱炭層を利用して、カムリングに摺接するベ
ーンをカム形状に合った円弧形状に創成するだめの方法
に関するものである。[Detailed Description of the Invention] The present invention relates to a vane manufacturing method, and in particular a method for creating a vane that slides on a cam ring into an arc shape that matches the cam shape by utilizing the decarburized layer that occurs when the vane material is normalized. It is related to.
本発明の目的は、ベーンのシーリング効果を高めること
である。The aim of the invention is to increase the sealing effect of the vanes.
一般にベーンポンプに用いられるベーンは、通常第１図
に示す方法で製作される。Vanes generally used in vane pumps are usually manufactured by the method shown in FIG.
すなわち、まず断面長方形の帯材１を焼ならした後、所
定の寸法に切断してベーン素材２を形作り、このベーン
素材２に熱処理（焼入れ、焼戻し〕を施した後、ベーン
素材２を定められた幅寸法Ｗおよび厚み寸法ｔに研削加
工中るとともに、カムリングに接触する先端部を半径ｒ
の円弧面に研削加工するようになっている。That is, first, a strip material 1 with a rectangular cross section is normalized, then cut into a predetermined size to form a vane material 2, and after heat treatment (quenching, tempering) is performed on this vane material 2, the vane material 2 is defined. While grinding the width dimension W and thickness dimension t, the tip that contacts the cam ring has a radius r.
Grinding is performed on the circular arc surface.
しかしながら、上記した方法においては、帯材１の焼な
らし時に脱帯層が生じ、この脱炭層が生じた部分は熱処
理しても焼きが入らないため、従来においてはベーン素
材２の先端部を円弧面に形成する場合、脱炭層を取り除
くまで研削加工するようになっている。従って加工代が
大きくなって加工に要する時間が長くなる問題がある。However, in the above-mentioned method, a decarburized layer is generated when the strip material 1 is normalized, and the portion where this decarburized layer is generated does not harden even after heat treatment. When forming an arcuate surface, grinding is performed until the decarburized layer is removed. Therefore, there is a problem that the machining allowance increases and the time required for machining increases.
しかもベーンの円弧面をカムリングのカム形状に合う形
状に加工することが難しく、特に上述したように円弧面
が脱炭層の除去によってその表面硬度が十分に保たれて
いるために、カムリングとの摺接によっても円弧面の摩
耗が少ないかわりに、カム形状になじみに＜＜、それゆ
えにベーンのシー ＩＪング効果に問題を生ずる場合が
ある。Moreover, it is difficult to process the arcuate surface of the vane into a shape that matches the cam shape of the cam ring.In particular, as mentioned above, the surface hardness of the arcuate surface is maintained sufficiently by removing the decarburized layer, so it is difficult to process the arcuate surface of the vane into a shape that matches the cam shape of the cam ring. Although the wear of the arcuate surface is small even when the vane is in contact with the vane, it does not conform to the cam shape, which may cause problems with the sealing effect of the vane.
本発明は上述した従来の問題点に鑑みてなされたもので
、焼ならし時に生ずる脱炭層を利用してベーンの円弧面
をカムリングのカム形状に合ツタ形状に創成するように
したものである。The present invention has been made in view of the above-mentioned conventional problems, and utilizes the decarburized layer produced during normalization to create a circular arc surface of the vane in a shape that matches the cam shape of the cam ring. .
以下本発明の実施例を図面に基いて説明する。Embodiments of the present invention will be described below based on the drawings.
第２図はベーン１０を製作するプロセスを示すもので、
１１は帯材で、この帯材１１は両端に円弧面を有する断
面長円形に製作される。帯材１１は組織を安定化させる
ために焼ならしされ、その後所定寸法に切断されてベー
ン素材１２が形作られる。かかる焼ならしによりベーン
素材１２の表面には５／１００關程度の脱炭層が生ずる
。Figure 2 shows the process of manufacturing the vane 10.
Reference numeral 11 denotes a strip material, and this strip material 11 is manufactured to have an oval cross section with arcuate surfaces at both ends. The strip material 11 is normalized to stabilize its structure, and then cut to a predetermined size to form the vane material 12. Such normalizing creates a decarburized layer on the surface of the vane material 12 with a thickness of about 5/100.
次いでベーン素材１２は焼入れおよび焼戻しによる熱処
理が施され、硬化処理されるが、前記脱炭層には焼きが
入らないため、硬化されない。熱処理されたベーン素材
１２は、その両端円弧面を除いて研削加工され、定めら
れた幅寸法Ｗおよび厚み寸法ｔに加工される。この結果
、ベーン素材１２の両端円弧面には比較的軟質の脱炭層
１３が残存される。Next, the vane material 12 is subjected to heat treatment by quenching and tempering to be hardened, but since the decarburized layer is not hardened, it is not hardened. The heat-treated vane material 12 is ground except for the arcuate surfaces at both ends thereof, and is processed to have a predetermined width dimension W and thickness dimension t. As a result, relatively soft decarburized layers 13 remain on the arcuate surfaces at both ends of the vane material 12.
このように製作されたベーン１０は、第３図に示す公知
のポンプ組付体のロータ２０の放射状溝２１に組込まれ
、ならし運転される。各ベーン１０とカムリング２２の
カム面２３とで区画されたポンプ室は、ロータ２ｏの回
転により吸入、吐出サイクルを繰返し、吸入ポート２４
から吸入された作動油はポンプ室で圧縮されて吐出ボー
ト２５より吐出され、この吐出油は゛ロータ２０の放射
状溝２１に導入されてベーン１０をカムリング２２のカ
ム面２３に圧接する。The vane 10 manufactured in this manner is assembled into the radial groove 21 of the rotor 20 of the known pump assembly shown in FIG. 3, and is run-in. The pump chamber divided by each vane 10 and the cam surface 23 of the cam ring 22 repeats the suction and discharge cycle by the rotation of the rotor 2o, and the suction port 24
The hydraulic oil sucked in is compressed in the pump chamber and discharged from the discharge boat 25, and this discharged oil is introduced into the radial groove 21 of the rotor 20 and presses the vane 10 against the cam surface 23 of the cam ring 22.
このようなベーンポンプのならし運転により、カム面２
３に摺接するベーン先端の円弧面（脱炭層１３）が初期
摩耗されてカム面２３の形状に合った円弧形状に創成さ
れ、これによってベーン１０によるシーリング効果が高
められるよっ［７ｆｆｉる。Through this break-in operation of the vane pump, the cam surface 2
The arcuate surface (decarburized layer 13) at the tip of the vane that slides into contact with the cam surface 23 is initially worn to create an arcuate shape that matches the shape of the cam surface 23, thereby enhancing the sealing effect of the vane 10.
なお、上記実施例においては、両端部を円弧面とした帯
材１１を使用しているので、ベーン１０をロータ２０に
組付ける際に、ベーン１０をどちらの向きで組付けても
よく、従ってベーン１０の逆組付に気を使う必要がなく
なる。しかも放射状溝２１に導入される圧油の作用を受
けるベーン１０の内端も円弧面であるので、ベーン１０
の内端両隅に作用する圧油のくさび効果により、ベーン
１０が放射状溝２１内でセンタリングされ、これによっ
てベーン１０の片寄りによる圧油のリークを防止できる
とともに、放射状溝サイド面の摩耗も防止できるように
なる。In addition, in the above embodiment, since the band material 11 with both ends having circular arc surfaces is used, when assembling the vane 10 to the rotor 20, the vane 10 can be assembled in either direction. There is no need to worry about assembling the vane 10 in reverse. Moreover, since the inner end of the vane 10, which is subjected to the action of the pressure oil introduced into the radial groove 21, is also an arcuate surface, the vane 10
Due to the wedge effect of the pressure oil acting on both inner corners of the vane 10, the vane 10 is centered within the radial groove 21, which prevents leakage of pressure oil due to deviation of the vane 10, and also prevents wear on the side surfaces of the radial groove. This can be prevented.
このように両端部を円弧面とした帯材１１の使用により
、上記したような利点があるが、両端部を円弧面とする
ことは、本発明にとって必ずしも必要な要件ではなく、
少なくとも一端が円弧面になっていればよいものである
。Although the use of the band material 11 with both ends having arcuate surfaces as described above has the above-mentioned advantages, it is not necessarily a necessary requirement for the present invention to have both ends with arcuate surfaces.
It is sufficient that at least one end is an arcuate surface.
以上述べたように本発明は、ベーン製作過程の焼ならし
時に生ずる脱炭層を利用し、との脱炭層をポンプのなら
し運転時に初期摩耗させて、ベーンの先端をカムリング
のカム形状に合った円弧形状に創成するようにした方法
であるので、ベーンによるシーリング効果をきわめて高
め得る特徴があり、併せてベーンの製作を容易にできる
効果がある。As described above, the present invention makes use of the decarburized layer that occurs during normalizing during the vane manufacturing process, and wears out the decarburized layer during the pump's break-in operation in the initial stage, so that the tip of the vane conforms to the cam shape of the cam ring. Since this method creates a circular arc shape, the sealing effect of the vane can be greatly enhanced, and the vane can also be manufactured easily.
第１図は従来のベーン製作方法を示−ｔ′図、第２図は
本発明の実施例を示中プロセス図、第３図はベー＞ヲ組
込んだベーンポンプの断面図、第４図は第３図の一部を
拡大した断面図である。
１０・・・ベーン、１１・・・ｉ材、１２・・・ベーン
素材、１３・・・脱炭層、２ｏ・・拳ロータ、２２・・
・カムリング。
特許出願人
豊田工機株式会社
第２図
１１
招３図
＼
拓４図Figure 1 shows a conventional vane manufacturing method, Figure 2 is a process diagram showing an embodiment of the present invention, Figure 3 is a sectional view of a vane pump incorporating the vane, and Figure 4 is FIG. 4 is an enlarged cross-sectional view of a part of FIG. 3; 10... Vane, 11... I material, 12... Vane material, 13... Decarburized layer, 2o... Fist rotor, 22...
・Cam ring. Patent applicant Toyota Machinery Co., Ltd. Figure 2 11 Invitation 3 Figure 4
Claims (2)
かつ切断してベーン素材を形作り、このベーン素材を熱
処理するとともに、前記円弧面を除いて定められた寸法
に機械加工して円弧面に前記焼ならしによって生じた脱
炭層を残存させ、機械加工したベーン素材をポンプ組付
体に組込んでベーンポンプをならし運転させ、このなら
し運転によりカムリングに摺接するベーン素材の脱炭層
を１１期摩耗させてカムリングのカム形状に合った円弧
形状に創成させるようにしたことを特徴とするベーンの
製作方法。(1) Normalizing a strip material with at least one end having an arcuate surface,
The vane material is then cut to form a vane material, and this vane material is heat treated, and the arcuate surface is removed and machined to a predetermined dimension, so that the decarburized layer produced by the normalization remains on the arcuate surface, and the vane material is machined. Assemble the vane material into the pump assembly and run the vane pump for a break-in operation. During this break-in operation, the decarburized layer of the vane material that slides against the cam ring is worn out for 11 stages, creating an arc shape that matches the cam shape of the cam ring. A method for manufacturing a vane, characterized in that the vane is made to rotate.
範囲第１項に記載のベーンの製作方法。(2) The method for manufacturing a vane according to claim 1, wherein the band material has both ends formed into circular arc surfaces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9176282A JPS58206896A (en) | 1982-05-28 | 1982-05-28 | Manufacture of vane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9176282A JPS58206896A (en) | 1982-05-28 | 1982-05-28 | Manufacture of vane |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58206896A true JPS58206896A (en) | 1983-12-02 |
| JPH0156276B2 JPH0156276B2 (en) | 1989-11-29 |
Family
ID=14035559
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9176282A Granted JPS58206896A (en) | 1982-05-28 | 1982-05-28 | Manufacture of vane |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS58206896A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004033914A1 (en) * | 2002-10-10 | 2004-04-22 | Compair Uk Limited | Rotary sliding vane compressor |
| KR100598009B1 (en) * | 2003-02-11 | 2006-07-06 | 김영기 | Making method of vane for compressor |
-
1982
- 1982-05-28 JP JP9176282A patent/JPS58206896A/en active Granted
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004033914A1 (en) * | 2002-10-10 | 2004-04-22 | Compair Uk Limited | Rotary sliding vane compressor |
| KR100598009B1 (en) * | 2003-02-11 | 2006-07-06 | 김영기 | Making method of vane for compressor |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0156276B2 (en) | 1989-11-29 |
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