JPS58144414A - Hearth roll for high temperature heat treatment - Google Patents

Hearth roll for high temperature heat treatment

Info

Publication number
JPS58144414A
JPS58144414A JP57025242A JP2524282A JPS58144414A JP S58144414 A JPS58144414 A JP S58144414A JP 57025242 A JP57025242 A JP 57025242A JP 2524282 A JP2524282 A JP 2524282A JP S58144414 A JPS58144414 A JP S58144414A
Authority
JP
Japan
Prior art keywords
roll
zro
iron
film
hearth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP57025242A
Other languages
Japanese (ja)
Other versions
JPS6350428B2 (en
Inventor
Mitsuhiko Hagiwara
萩原 光彦
Takashi Oka
岡 隆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TOOKARO KK
JFE Steel Corp
Tocalo Co Ltd
Original Assignee
TOOKARO KK
Tocalo Co Ltd
Kawasaki Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TOOKARO KK, Tocalo Co Ltd, Kawasaki Steel Corp filed Critical TOOKARO KK
Priority to JP57025242A priority Critical patent/JPS58144414A/en
Publication of JPS58144414A publication Critical patent/JPS58144414A/en
Publication of JPS6350428B2 publication Critical patent/JPS6350428B2/ja
Granted legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/02Skids or tracks for heavy objects
    • F27D3/026Skids or tracks for heavy objects transport or conveyor rolls for furnaces; roller rails

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Heat Treatments In General, Especially Conveying And Cooling (AREA)

Abstract

PURPOSE: To obtain the roll capable of making good use of the effect of ZrO2 without the exfoliation of film by controlling detrimental components having high wetting to the iron and iron oxide in the spraying film of ZrO2 agent on the surface of hearth roll, and by adding SiO2 to the film.
CONSTITUTION: The composition of the ceramic spraying film having ZrO2 as main component on the surface of hearth roll barrel for the high temperature heat treatment of plate, is made to include not less than 85wt% as the sum total of not more than 5wt% of ZrO2 stabilizer, not less than 25wt% of SiO2, and ZrO2. Herein, SiO2 has low wetting to the iron and iron oxide, and decreases the cubical expansion. Further, because the ZrO2 composed of MgO, CaO, TiO2, Fe2O3, Al2O3 and metals such as Ni, Co, etc., has high wetting to the iron and iron oxide, the ZrO2 stabilizer is made to be not more than 5% to achieve the purpose of stabilization and not to generate the ill effect of abovementioned wetting. Thereby, the roll surface film can be prevented from exfoliation, and the fittings to the roll surface of the iron and iron oxide brought with steel strip can be decreased.
COPYRIGHT: (C)1983,JPO&Japio

Description

【発明の詳細な説明】 この発明は高温熱処理炉用ハースロールに関し、とぐに
そのセラミック溶射被膜の耐久性を、ピックアップの有
効な防止の下に達成することの開発成果を提案するもの
である。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a hearth roll for a high-temperature heat treatment furnace, and proposes the development result of achieving durability of the ceramic sprayed coating while effectively preventing pick-up.

けい素鋼ストリップのような金属ストリップを熱処理す
る炉に於いてストリップを交持するハースロール(以下
ロール)表面に金楓粉、金M1!#化物が付着積層し7
、ストリップに凹凸前・(ピックアップ)を与えるので
、ロール表面に金属の付着しに・くい物質を溶射し、上
記トラブル全1fIi止することが必要である。
In a furnace for heat treating metal strips such as silicon steel strips, gold maple powder, gold M1! # Chemicals adhere and stack 7
Since this gives unevenness to the strip (pickup), it is necessary to thermally spray the roll surface with a material that makes it difficult for metal to adhere to it to eliminate all of the above-mentioned problems.

一帯を750℃以上の高温で熱処理する炉においては従
来耐熱合金で作られたハースロールが使用されてきたが
、けい素鋼などのよう[[化に対・して活性の高い合金
や、とくに都、温下に焼鈍を行う場合には網帯の持詰む
鉄粉〃び酸化鉄が、ロール表面に付着、積層する現象f
顕著に生じる。
Conventionally, hearth rolls made of heat-resistant alloys have been used in furnaces that heat treat entire areas at high temperatures of 750°C or higher. However, when annealing is carried out at a high temperature, iron powder and iron oxide stuck in the mesh band adhere to and accumulate on the roll surface.
occurs noticeably.

この現象を防止する方法として鉄及び酸化鉄との濡れ性
の低いセラミックスまたは金はサーメットをロール表面
に溶射することが行われ、溶射材1としてはZrO,が
著しく優れていることもよく知られているとおりである
As a method to prevent this phenomenon, ceramics or gold having low wettability with iron and iron oxide are sprayed onto the roll surface by thermal spraying, and it is well known that ZrO is extremely superior as the thermal spraying material 1. As it is.

ZrO、だけで溶射波膜を得る場合、溶射時の高温のた
め正方晶を構成し、ロール表面で急冷されるので正方晶
のまま被膜をIm成している。炉の昇温、降温時には徐
熱徐冷であるため正方晶は低温域で斜方晶に変態し、大
きな体積増加を伴うためロール地金との膨張率差により
はく離を起こす。この現象を防止するため2つの方法が
行われている。
When a sprayed wave film is obtained using only ZrO, it forms a tetragonal crystal due to the high temperature during spraying, and since it is rapidly cooled on the roll surface, the film remains as a tetragonal crystal. When the temperature of the furnace is raised and lowered, it is slowly heated and cooled, so the tetragonal crystal transforms into the orthorhombic crystal in the low temperature range, and this is accompanied by a large volume increase, which causes peeling due to the difference in expansion coefficient with the roll metal. Two methods have been used to prevent this phenomenon.

一つはZ r Ogの体積変化を防止する添加物として
MgO、OaOm Tie2* Fe2O8およびA4
,08のりち1成分又は機数級分を5〜10重量%(以
下%で示す)加えることによってZ r Ogを安定化
させる方法であり、二つ目はNi + Goなどの金−
を加え□Z r Oz変態時の体積変化を緩衝する方法
である。
One is MgO, OaOm Tie2* Fe2O8 and A4 as additives to prevent the volume change of Z r Og.
The second method is to stabilize ZrOg by adding 5 to 10% by weight (hereinafter expressed in %) of one component or machine number grade of 08, and the second method is to stabilize ZrOg by adding gold-
This is a method of adding □Z r to buffer the volume change during Oz transformation.

しかしいずれの方法でもZ r Og以外の成分は被膜
表面への鉄粉及び酸化鉄の付着を誘発促進し、ZrO□
の効果を生かすことが出来ないという錬点があった。
However, in either method, components other than ZrOg induce and promote the adhesion of iron powder and iron oxide to the coating surface, and ZrO□
The problem was that it was not possible to take advantage of the effects of

この発明は、鉄及び鉄酸化物の濡れ性を低ぐする有害成
分を一宇量以下に抑制すると共にZ r O2の体積変
化を緩衝する物質としてとぐにSiO□で代表される醸
化けい累の有用性を見い田したところに由来するもので
ある。
This invention has been developed to suppress the harmful components that reduce the wettability of iron and iron oxides to less than one quantity, and to use a fermentation silicate typified by SiO□ as a substance that buffers the volume change of ZrO2. It originates from the discovery of its usefulness.

けい素鋼用ハースロール材としては5102を80%以
上含む溶融シリカロールが有効であるが単独では溶射で
きない。そこでこれを溶射成分としてざらに組合わせる
ことにより、上掲した従来技術の欠点が有利に解決され
た。
As a hearth roll material for silicon steel, a fused silica roll containing 80% or more of 5102 is effective, but it cannot be thermally sprayed alone. Therefore, by roughly combining these as thermal spray components, the above-mentioned drawbacks of the prior art have been advantageously solved.

さてZ r Ogを溶射するとその条件により正方晶と
一部立方晶を構成するが被膜を徐冷するとき、ロール材
質との間に熱膨張率差によっては〈離する恐れがあり、
低温域で斜方晶を形成する場合は更にはく離しやすい。
Now, when ZrOg is thermally sprayed, it forms tetragonal and partially cubic crystals depending on the conditions, but when the film is slowly cooled, there is a risk that it will separate from the roll material due to the difference in thermal expansion coefficient.
When orthorhombic crystals are formed in a low temperature range, exfoliation is even easier.

この発明では鉄及び酸化鉄と濡れ性の低いS10゜を側
合することにより体積膨張を緩衝する。このSiO□は
不定形な溶融構造を有し、急激で大きな膨張変化を有し
ていないことが特徴である。
In this invention, volumetric expansion is buffered by combining iron and iron oxide with S10°, which has low wettability. This SiO□ has an amorphous molten structure and is characterized by not having rapid and large expansion changes.

セラミック被擁材の成分組成限定理由は次のとおりであ
る。
The reasons for limiting the composition of the ceramic supporting material are as follows.

S10□は粒子間結合力を高め、Sin、は多量に存在
することが好ましい。第1図にSin、 −ZrO2系
セラミックの溶射被*層の1000°Cにおける粒子間
結合力とSin、 ffiの関係を示す。該結合力は5
102量2513Jtit%(以下単に%で表わす)以
上で強い結合を示す。従って高い粒子間結合力を得るた
めS10.含有かは25%以上とする。
S10□ increases the bonding force between particles, and it is preferable that Sin exists in a large amount. Figure 1 shows the relationship between the interparticle bonding force and Sin, ffi at 1000°C in a thermally sprayed layer of Sin, -ZrO2-based ceramic. The bond strength is 5
102 amount of 2513 Jtit% (hereinafter simply expressed as %) or more shows strong binding. Therefore, in order to obtain high interparticle bonding force, S10. The content shall be 25% or more.

一方ZrO2はこのハースロールが配設されるべき90
0〜1800℃の高温雰囲気温度にても十分な・射熱性
を持つ材料として重要な組成であるからZr0gの熱に
よる膨張を緩衝させてはく離の発生を防止する結合材と
してのSin、 fitと合計して85%以上、すなわ
ちZrO,+ 131.Osが8ri%以上となるよう
に配合させる必要がある。
On the other hand, ZrO2 is 90 where this hearth roll should be placed.
It has an important composition as a material that has sufficient heat radiation even at high ambient temperatures of 0 to 1800°C, so it is combined with Sin and Fit as a binding material that buffers the expansion due to Zr0g heat and prevents the occurrence of peeling. and 85% or more, that is, ZrO, +131. It is necessary to mix so that Os becomes 8ri% or more.

従来ZrO,の体積の急変を防ぐためにS%超lO%迄
添加することとされていたMgO、OaO、Tie、 
MgO, OaO, Tie, which was conventionally supposed to be added to more than 10% S% in order to prevent sudden changes in the volume of ZrO,
.

Fe、O,およびA4,0.ならびにNi 、 Coな
どの金属よりなる安定剤は、鉄及び酸化鉄との濡れ性が
高く、従ってZrO*を安定化するにしても好ましくな
いので安定化の目的を達し、かつ上記濡れ性による。
Fe, O, and A4,0. In addition, stabilizers made of metals such as Ni and Co have high wettability with iron and iron oxide, and therefore are not preferable even if they stabilize ZrO*, so the purpose of stabilization is achieved and depends on the above-mentioned wettability.

弊害を生じない5%組成以下にすることが必要である。It is necessary to keep the composition to 5% or less without causing any adverse effects.

この発明に従うZrO,−Sin、糸溶射被膜はSin
The ZrO,-Sin, thread spray coating according to this invention is
.

によってZrOgの大きな膨張本館を緩衝できるので被
着厚みは1.0闘でも充分実用に耐え、一方0.1闘未
満では薄すぎてこの発明の目的を達成しないため0.1
1111N1.01151の範囲とする。
Since the large expansion main body of ZrOg can be buffered by ZrOg, even a coating thickness of 1.0 mm is sufficient for practical use. On the other hand, if it is less than 0.1 mm, it is too thin and the purpose of this invention is not achieved, so 0.1 mm.
The range is 1111N1.01151.

Sin、が25%に満たないと、Zr0gの体積変化を
緩衝する効果を充分に生ぜず、被膜は〈離を起′□すう
れいがあり、従ってSingは25%が下限である。
If Sin is less than 25%, the effect of buffering the volume change of Zr0g will not be sufficiently produced, and the coating may cause separation.Therefore, the lower limit of Sing is 25%.

またこの発明のハースロールは、主としてZrO2と8
10.から成り、そこにピックアップ現象を防止すべく
濡れ性を低ぐする必要上、zrO,+ Sin、”で8
1S%以上とし、この合計量で85%に満たないと鉄お
よび鉄酸化物の濡れ性が高く有害なMgO。
Further, the hearth roll of this invention mainly contains ZrO2 and 8
10. In order to prevent the pickup phenomenon, it is necessary to reduce the wettability, so zrO,+Sin," is 8.
If the total amount is less than 85%, MgO has a high wettability with iron and iron oxides and is harmful.

aao 、 TiOおよびFe、O,ならびにNi l
 00などの怠 安定剤が過蓋になってピックアップが付着し易い現象を
あられすようになるのであり、これと同主旨においてロ
ール表面への鉄粉、酸化鉄などのN着を誘発しまた促進
することのないように、上記安定剤は5%以下でなけれ
ばならない。
aao, TiO and Fe, O, and Ni l
Lazy stabilizers such as 00 become overcapped and cause pickups to easily adhere.In the same spirit, they induce and promote N adhesion of iron powder, iron oxide, etc. to the roll surface. The amount of stabilizer should be less than 5% to avoid damage.

溶射被膜は、当然に使用を経て摩耗し、そのことがらQ
、1m5a未満では寿命的に実用に適さず、一方1.Q
*mを越える厚膜ではその膨張力が溶!1l=1鼓膜と
ロール表面間の接合力より太きくなっては〈離を来すお
それがあり、0−1−1.Os+++の範囲の淳みとす
ることが実際上要肋される。
Thermal sprayed coatings naturally wear out with use, and this is a problem.
, less than 1m5a, it is not suitable for practical use in terms of lifespan, while 1. Q
*If the film is thicker than m, the expansion force will melt! If it becomes thicker than the bonding force between the eardrum and the roll surface (1l = 1), there is a risk of separation, and 0-1-1. In practice, it is necessary to keep the range of Os +++.

第2図に被覆層厚さと耐熱衝撃性(溶射被覆層を温度1
000”Cから26°Cに水冷する熱aSを繰返したと
きのはく離に到るまでの熱衝撃回数)の関係を示す。
Figure 2 shows coating layer thickness and thermal shock resistance (sprayed coating layer at 1 temperature).
The relationship between the number of thermal shocks until peeling occurs when repeated thermal aS water cooling from 000''C to 26°C is shown.

これより被覆層厚さの上限は好ましくは約1.0鰭とす
べきことが判る。
This shows that the upper limit of the coating layer thickness should preferably be about 1.0 fin.

γ6射被握層の表面はRmax50Sの表面アラサを呈
し、その−!までは被熱処理材に疵をつけろうれいもあ
るのでその表面を磨いて平滑にしてから使用することが
好ましい。
The surface of the γ6 radiation-grasped layer exhibits surface roughness of Rmax50S, and its -! Since the material to be heat treated may be scratched or deteriorated, it is preferable to polish the surface to make it smooth before use.

なおセラミック被覆が施されるロールの材質は□25 
Or −20Ni鋼、25Or−12Ni鋼等のステ1
ンレス鋼、耐熱鋳鋼などが汎用されているが、これら基
材の表面に上記セラミック被覆層を設けることによって
ロールの耐用寿命は暑しく高められる。基材とセラミッ
ク層との間に両者の中間の大きさの熱膨張係数を持つ中
間層を1層もしくは2層以上設けて被覆安定性をさらに
向上させ得る。
The material of the roll to which the ceramic coating is applied is □25
Step 1 of Or-20Ni steel, 25Or-12Ni steel, etc.
Although stainless steel, heat-resistant cast steel, and the like are commonly used, the service life of the roll can be significantly increased by providing the ceramic coating layer on the surface of these base materials. The coating stability can be further improved by providing one or more intermediate layers having a coefficient of thermal expansion intermediate between the base material and the ceramic layer.

次に上記組成のセラミック材料にてロール表面に被覆層
を形成させる方法はガス、プラズマ溶射装置を用いて行
う。他に水プラズマ溶射装置、酸゛素鋼アセチレン炎溶
射装置があるが水プラズマ溶射法ではプラズマジェット
温度が80000に以上となり高熱源きて成分組成中の
sio、が相の分離と蒸発のため減少してしまい目的の
被覆層とならない。また酸素−アセチレン炎溶射法では
燃焼炎”温度が8000に前後であるため完全に溶射材
料を溶融状態とせず被覆層の結合力が弱く実用とならな
い。また被覆するセラミックの粉末は125μ以下が望
ましい。これはガス、プラズマ溶射法で得られるプラズ
マジェット温度が約10000になのでその温度で完全
に溶融がなされなおかつSin。
Next, a coating layer is formed on the roll surface using the ceramic material having the above composition using a gas or plasma spraying device. There are also water plasma spraying equipment and oxygen steel acetylene flame spraying equipment, but in water plasma spraying, the plasma jet temperature exceeds 80,000, a high heat source is generated, and sio in the component composition decreases due to phase separation and evaporation. As a result, the desired coating layer cannot be obtained. In addition, in the oxygen-acetylene flame spraying method, the combustion flame temperature is around 8000°C, so the sprayed material is not completely molten, and the bonding strength of the coating layer is weak, making it impractical. Also, the coating ceramic powder is preferably 125μ or less. This is because the plasma jet temperature obtained by the gas plasma spraying method is about 10,000 ℃, so complete melting can be achieved at that temperature and Sin.

の相分離、蒸発が生じない粒度である。The particle size is such that phase separation and evaporation do not occur.

実施例−1 けい素鋼帯の連続焼鈍炉において25%Or −20%
Ni耐熱合金鋼ロールに、下記のセラミック組成となる
被覆材料を1215μ以下の粒度に調整した後方゛ス、
プラズマ溶射装置で溶射被膜を被覆したま一同一部分に
並べて装入し、5ケ月間にわたり同時に比較テストを行
った。その結果を表1に示したように65%Zr02−
80%S10.被膜は良好であ□つたが、5102が少
いとぎ、はく離のおそれかありまた96%Zr% +5
%OaOノ安定化ZrO2被膜は添加物のために金属粒
、金蜆粉のフレーク状付着で不良であった。またZrO
の代りにAl2O8あるいはAlOと’II’102を
用いたものも悪いことが判゛8 つた。
Example-1 25%Or -20% in continuous annealing furnace for silicon steel strip
A Ni heat-resistant alloy steel roll is coated with a coating material having the following ceramic composition adjusted to a grain size of 1215μ or less,
The samples were coated with a thermally sprayed coating using a plasma spraying device and placed side by side on the same area, and a comparative test was conducted simultaneously over a period of 5 months. As the results are shown in Table 1, 65% Zr02-
80%S10. The coating was good, but there was a risk of peeling due to the small amount of 5102, and 96% Zr% +5
% OaO stabilized ZrO2 coating was defective due to flake-like adhesion of metal grains and gold powder due to additives. Also ZrO
It was also found that the use of Al2O8 or AlO and 'II'102 instead of was also bad.

表−1 (1)対象設備 けい素鋼熱処理炉 (2)雰囲気   50%H2−50%N2(8)温度
    SOO〜850”C(4)ロール寸法  1l
110φx20001実施例−2 実施例−1と同一条件で比較テストを行ったがその結果
を表−2に示すように制限をこえたQaO。
Table-1 (1) Target equipment Silicon steel heat treatment furnace (2) Atmosphere 50%H2-50%N2 (8) Temperature SOO~850"C (4) Roll size 1l
110φx20001 Example-2 A comparative test was conducted under the same conditions as Example-1, but the QaO exceeded the limits as shown in Table-2.

’gOa FegOaが付着の原因になっていることが
判る。
'gOa It can be seen that FegOa is the cause of adhesion.

11  。11.

実施例−8 基材として5GH18を用い、その表面に実施例−1と
同一のセラミックを125μ以下の粒度に調整した後、
窒業ガスを生体としたガス、プラズマ溶射装置で0.4
闘厚さに被FIRMを形成させ、さらに研暦仕上げした
ロールをけい業鋼帯の連続熱処理炉に取付は使用したと
ころ5ケ月経過彼にもビルドアップの発生が全くなく、
またtm層のはく離、亀裂等も皆無であり、従来の被筒
しないSon 18製ロールに比べて2倍以上の耐用寿
命が得パられた。
Example-8 Using 5GH18 as a base material, the same ceramic as in Example-1 was applied to the surface of the base material, and the particle size was adjusted to 125μ or less.
0.4 using nitrogenous gas as a biological gas, plasma spraying equipment
After 5 months of using the roll, which was coated with FIRM and finished with a Kenreki finish, in a continuous heat treatment furnace for steel strips, he did not experience any build-up.
Furthermore, there was no peeling or cracking of the TM layer, and the service life was more than twice as long as that of the conventional Son 18 roll without a jacket.

実施例−4 基材として熱膨張係数15X10/’Cの5OH22を
用いたロールの胴周に熱膨張係数が18XlO””/”
Cの80%Nj−20%Or糸金属土金属る下地溶射□
層を0.2g+alし1、その上に実施例−1と同一の
セラミック(熱膨張係数8X10/”C)浴射被握を形
成する被覆材料を126μ以下の粒度に調整した後、窒
素ガスを主体としたガス、プラズマ浴射装置で厚さ0 
* 6 amに被積層を杉成し、ωを磨仕上げ□゛、1
2 したロールをけい素調帯の連続熱処理炉に取付は使用し
たところ8ケ月経過後にも何らビルドアップはkめられ
ず、被a1層の亀裂、はく離等も全くなく比較用のZr
O、装置ロールに比べて1.5倍以上の耐用寿命が得ら
れた。
Example-4 The circumference of a roll using 5OH22 with a thermal expansion coefficient of 15X10/'C as a base material has a thermal expansion coefficient of 18X1O""/"
C 80%Nj-20%Or thread metal soil metal base thermal spraying □
A layer of 0.2 g+aluminum 1 was coated with the same ceramic (coefficient of thermal expansion 8 x 10/''C) as in Example 1 to form a coating material, adjusted to a particle size of 126μ or less, and then nitrogen gas was added. Thickness 0 with gas and plasma irradiation equipment
* 6 am to be laminated and ω polished □゛, 1
2. When the rolled Zr roll was installed in a continuous heat treatment furnace for silicon tone zone and used, no build-up was observed even after 8 months had passed, and there was no cracking or peeling of the A1 layer, compared to the Zr for comparison.
O, a service life of 1.5 times or more was obtained compared to the device roll.

実施例−5 基材として熱膨張係数15X10  /℃の5OH22
を用い80%Ni −20%Orの金属下地N(熱膨張
係数18xlO/”()および80%Ni −20%O
r合金とZrS iO4との重量比1:1の組成になる
サーメット下地被覆層(熱膨張係数9X10  /”C
)を各々0.2關づつ溶射形成し、その表面に実施例−
1と同一の被筒材料を125μ以下の粒度に調整した後
、窒#ガスを主体としたガス、プラズマ溶射装置で厚さ
0.4闘にセラミック被櫨層を形成し、研磨仕”上げし
たロールをけい*si帯の連続熱処理炉に取付は使用し
たところ15ケ月経過後にも何らのビルドアップも紹め
られず被Meの亀裂やはく陰も全くなく、従来の5OI
(l!ロールに比べて4倍以上の耐用寿命が得られた。
Example-5 5OH22 with a thermal expansion coefficient of 15X10/°C as a base material
using 80%Ni-20%Or metal base N (thermal expansion coefficient 18xlO/''() and 80%Ni-20%O
A cermet undercoating layer with a composition of r alloy and ZrSiO4 in a weight ratio of 1:1 (thermal expansion coefficient 9X10/"C)
) was thermally sprayed in an amount of 0.2 mm each, and the Example-
After adjusting the particle size of the same cladding material as 1 to 125 μ or less, a ceramic cladding layer was formed to a thickness of 0.4 mm using a gas and plasma spraying device mainly composed of nitrogen gas, and a polishing finish was applied. When the roll was installed and used in a continuous heat treatment furnace in the K*SI band, no build-up was observed even after 15 months, and there were no cracks or shading on the surface of the metal, compared to the conventional 5OI.
(It has a service life that is more than four times that of the l! roll.

以上のように、この発明によれば、鋼帯が持込・む金属
粉や金絢酸化物のロール表面への凝着性が大幅に低下す
るのでロールの連続使用期間が大+1114に長くなり
、操業の安定あるいはロールの再研磨コストの低下に太
きく貢献できるなど大きな効果全奏する。
As described above, according to the present invention, the adhesion of metal powder and gold oxide carried by the steel strip to the roll surface is significantly reduced, so that the continuous use period of the roll can be extended by +1114 times. It has great effects, such as contributing significantly to operational stability and lowering the cost of regrinding rolls.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はSing−ZrO,糸セラミック浴射被箇層の
SiO□含有飄と粒子間結合力の関係を示すグラフ、 第2図はSin、 −Zr0g系セラミック浴躬被置層
装層厚と耐熱衝撃性の関係を示すグラフである。
Figure 1 is a graph showing the relationship between the SiO□ content of the Sing-ZrO and thread ceramic bath coating layer and the interparticle bonding force. It is a graph showing the relationship between thermal shock resistance.

Claims (1)

【特許請求の範囲】 L 耐熱合金より成るロール材の胴周表面に、+M 化
ジルコニウムを主体とするセラ主ツク溶射被膜を形成し
た刷板の島渇熱処坤炉用ハースロールにおいて、該溶射
被膜が、酸化ジルコニウムの安定剤11%以下を含みか
つ、S10.換算で少くとも25重普%を占める酸化け
い禦を% ZrOs換算の戯化ジルコニウムとの1合計
で、8fi重鼠%以上を含有する組成に成ることを特徴
とする尚温熱処畑炉用ハースロール0 λ 浴帽鋏腺が、厚み0.1〜1.0鉢の虻囲であるl
記載のハースロール。 & 洛豹択膜かロール材の熱膨張係数よりも太き(語側
扱駒のそれよりも小さい熱w張係数の側熱合金層よりな
る下地溶射被覆をそなえるlまたは2記載のハースロー
ル。
[Scope of Claims] A hearth roll for use in a heat treatment furnace for plate plates, in which a ceramic-based thermal sprayed coating mainly composed of +M zirconium chloride is formed on the circumferential surface of a roll material made of an L heat-resistant alloy. the coating contains 11% or less of a zirconium oxide stabilizer, and S10. A hearth for a still-temperature field furnace, characterized in that it has a composition containing at least 8% silicon oxide in terms of ZrOs and oxidized zirconium, which accounts for at least 25% in terms of ZrOs. Roll 0 λ The bathcap chelicerae are 0.1 to 1.0 pot thick.
Hearth roll as described. & The hearth roll according to item 1 or 2, comprising a base thermal spray coating consisting of a side thermal alloy layer having a thermal expansion coefficient thicker than the thermal expansion coefficient of the roll material (less than that of the side piece).
JP57025242A 1982-02-20 1982-02-20 Hearth roll for high temperature heat treatment Granted JPS58144414A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57025242A JPS58144414A (en) 1982-02-20 1982-02-20 Hearth roll for high temperature heat treatment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57025242A JPS58144414A (en) 1982-02-20 1982-02-20 Hearth roll for high temperature heat treatment

Publications (2)

Publication Number Publication Date
JPS58144414A true JPS58144414A (en) 1983-08-27
JPS6350428B2 JPS6350428B2 (en) 1988-10-07

Family

ID=12160510

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57025242A Granted JPS58144414A (en) 1982-02-20 1982-02-20 Hearth roll for high temperature heat treatment

Country Status (1)

Country Link
JP (1) JPS58144414A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4704776A (en) * 1985-04-30 1987-11-10 Yamauchi Rubber Industry Co., Ltd. Press roll for paper machines
JP2011122201A (en) * 2009-12-10 2011-06-23 Jfe Steel Corp Hearth roll

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4704776A (en) * 1985-04-30 1987-11-10 Yamauchi Rubber Industry Co., Ltd. Press roll for paper machines
JP2011122201A (en) * 2009-12-10 2011-06-23 Jfe Steel Corp Hearth roll

Also Published As

Publication number Publication date
JPS6350428B2 (en) 1988-10-07

Similar Documents

Publication Publication Date Title
US2695248A (en) Furnace conveyer element and manufacture thereof
JPS58144414A (en) Hearth roll for high temperature heat treatment
JP2653638B2 (en) Manufacturing method of grain-oriented electrical steel sheet with low iron loss
JP3474837B2 (en) Method for manufacturing mirror-oriented unidirectional electrical steel sheet having B8 of 1.91 T or more
JP3885463B2 (en) Method for producing grain-oriented silicon steel sheet
JPS633007B2 (en)
US8753722B2 (en) Method for coating a metal crucible element with a mixture of glass and ceramic
JPS602661A (en) Roll for heat treatment furnace
JPS6123755A (en) Roll for heat treating furnace
JPS6191083A (en) Enhancement for alumina ceramics
JP2706020B2 (en) Method for producing grain-oriented silicon steel sheet
JP2592628B2 (en) Method of forming thermal spray coating with excellent build-up resistance
JPH0432011B2 (en)
JP3915216B2 (en) Method for producing grain-oriented electrical steel sheet
KR102043782B1 (en) Grain oriented electrical steel sheet, and method for manufacturing grain oriented electrical steel sheet
JPH0699751B2 (en) Method for producing grain-oriented silicon steel sheet having good electromagnetic characteristics
JPS602658A (en) Roll for heat treatment furnace having superior roll pickup resistance
JPH0222421A (en) Production of unidirectional type silicon steel sheet having superlow iron loss
CN106011716A (en) W-WSi2 functionally graded material and preparation method thereof
JPS633008B2 (en)
JPH01184258A (en) Far infrared radiator and its production
JPH0693335A (en) Production of ultraflow core loss grain oriented silicon steel sheet
JP3194315B2 (en) How to improve the thermal emissivity of refractory metals
JPS59215488A (en) Protective coating material for annealing grain-oriented electrical steel sheet
JPS6269503A (en) Very low iron loss grain oriented silicon steel plate and manufacture thereof