JPH1147069A - Tufted mat - Google Patents

Tufted mat

Info

Publication number
JPH1147069A
JPH1147069A JP19717397A JP19717397A JPH1147069A JP H1147069 A JPH1147069 A JP H1147069A JP 19717397 A JP19717397 A JP 19717397A JP 19717397 A JP19717397 A JP 19717397A JP H1147069 A JPH1147069 A JP H1147069A
Authority
JP
Japan
Prior art keywords
base material
pile
piles
surface side
tufted
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP19717397A
Other languages
Japanese (ja)
Inventor
Katsuhiko Tsukamoto
克彦 塚本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
3M Co
Original Assignee
Minnesota Mining and Manufacturing Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Minnesota Mining and Manufacturing Co filed Critical Minnesota Mining and Manufacturing Co
Priority to JP19717397A priority Critical patent/JPH1147069A/en
Priority to AU85829/98A priority patent/AU8582998A/en
Priority to PCT/US1998/015261 priority patent/WO1999005353A1/en
Publication of JPH1147069A publication Critical patent/JPH1147069A/en
Pending legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05C—EMBROIDERING; TUFTING
    • D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
    • D05C17/02—Tufted products
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05C—EMBROIDERING; TUFTING
    • D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
    • D05C17/02—Tufted products
    • D05C17/026—Tufted products characterised by the tufted pile surface
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0065—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the pile
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0073—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing the back coating or pre-coat being applied as an aqueous dispersion or latex
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00—Chemical constitution of the fibres, threads or yarns
    • D06N2201/02—Synthetic macromolecular fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00—Chemical constitution of the fibres, threads or yarns
    • D06N2201/02—Synthetic macromolecular fibres
    • D06N2201/0218—Vinyl resin fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00—Chemical constitution of the fibres, threads or yarns
    • D06N2201/02—Synthetic macromolecular fibres
    • D06N2201/0245—Acrylic resin fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00—Chemical constitution of the fibres, threads or yarns
    • D06N2201/02—Synthetic macromolecular fibres
    • D06N2201/0254—Polyolefin fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00—Chemical constitution of the fibres, threads or yarns
    • D06N2201/02—Synthetic macromolecular fibres
    • D06N2201/0263—Polyamide fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00—Chemical constitution of the fibres, threads or yarns
    • D06N2201/04—Vegetal fibres
    • D06N2201/042—Cellulose fibres, e.g. cotton
    • D06N2201/045—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/12—Permeability or impermeability properties
    • D06N2209/126—Permeability to liquids, absorption

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Carpets (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Automatic Embroidering For Embroidered Or Tufted Products (AREA)

Abstract

PROBLEM TO BE SOLVED: To lessen the return and outflow of absorbed water and oil and to obscure the stains on a surface by specifying the single yarn fineness of synthetic fibers coating the respective plural piles which are implanted on the rear surface side of a sheet-like base material and are tufted on the front surface side of this base material. SOLUTION: The tufted mat has the sheet-like base material 1 and the plural piles 2, 3 which are planted in the base material 1 on the rear surface side of the base material and are tufted on the front surface side of the base material 1. The respective piles 2, 3 consist of bundles of the prescribed single yarn 6. The rear surface side piles (the pile parts implanted to the base material on the rear surface side of the base material) 3 are backed by backing 5 via a latex layer 4. The plural piles (fiber bundles) consist of the bundles of the single yarn (monofilament of the synthetic fibers and the fineness (size) thereof is specified to <=10 denier.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【０００１】[0001]

【発明の属する技術分野】本発明は、タフトマットに関
する。さらに詳しくは吸水性及び吸油性に優れ、吸水し
た水や油の逆戻りや流出が少なく、かつ表面の汚れが目
立ちにくいタフトマットに関する。[0001] The present invention relates to a tuft mat. More specifically, the present invention relates to a tuft mat which has excellent water absorbability and oil absorbency, has little reversion or outflow of water or oil, and has less noticeable surface dirt.

【０００２】[0002]

【従来の技術】タフトマットとは、表面に房状のケバ立
ちを設けたマットをいい、靴裏、足裏等の汚れや水分，
油分等を除去，吸収するために床面等に載置して使用さ
れる。このようなタフトマットのうちで、柔軟性のある
繊維を単独で使用したものは、使いはじめの乾燥した状
態では靴底に付着した水分や油分を良く拭き取るもの
の、拭き取られた水分や油分がマット表面にたまり、急
速に拭き取り効果が低下してしまい、表面に汚れとして
いつまでも残ることがあった。これを解決するために、
弾力性に優れたパイル（繊維束）と吸水性に優れたパイ
ルとを植設したタフトマットが提案されているが（特開
平７−２９９０２３号公報や特開平８−３３６０５号公
報）、弾力性に優れたパイルと組合わせているため吸水
性に優れたパイルの比率が少なくなっており、吸水、吸
油の量が必ずしも十分に満足し得るものではなかった。
また、弾力性に優れたパイルは、単糸自身が太いもので
あり、パイル部分の密度が低密度なため、マットが傾斜
面に施工された場合、吸収した水や油が流出してしまう
ことがあった。2. Description of the Related Art A tuft mat is a mat having a tufted fluff on its surface.
It is used by placing it on a floor or the like to remove and absorb oil and the like. Among such tuft mats, those using flexible fiber alone can wipe off moisture and oil attached to shoe soles in the dry state at the beginning of use, but the wiped moisture and oil They accumulated on the mat surface, rapidly reduced the wiping effect, and sometimes remained as dirt on the surface. To solve this,
There has been proposed a tuft mat in which a pile (fiber bundle) having excellent elasticity and a pile having excellent water absorbability are planted (Japanese Patent Application Laid-Open Nos. Hei 7-29923 and 8-33605). Because of the combination with the pile having excellent water absorption, the ratio of the pile having excellent water absorption was low, and the amount of water absorption and oil absorption was not always satisfactory.
In addition, piles with excellent elasticity have thick single yarns, and the density of the pile part is low, so that when mats are installed on inclined surfaces, absorbed water or oil may flow out. was there.

【０００３】[0003]

【発明が解決しようとする課題】本発明は上述の問題に
鑑みなされたものであり、吸水性及び吸油性に優れ、吸
収した水や油の逆戻りや流出が少なく、かつ表面の汚れ
が目立ちにくいタフトマットを提供することを目的とす
る。DISCLOSURE OF THE INVENTION The present invention has been made in view of the above-mentioned problems, and has excellent water absorption and oil absorption properties, so that there is little return or outflow of absorbed water or oil, and dirt on the surface is less noticeable. The purpose is to provide a tuft mat.

【０００４】[0004]

【発明が解決しようとする手段】上記目的を達成するた
め、本発明は、下記の要旨を有する。 ［１］シート状の基材と、この基材の裏面側で基材に植
設され、かつ基材の表面側でタフティングされた複数の
パイルとを有するタフトマットにおいて、複数のパイル
のそれぞれが、合成繊維の単糸の束からなるとともに、
この単糸の繊度が１０デニール以下であることを特徴と
するタフトマット。 ［２］前記複数のパイルの、前記基材の裏面側で基材に
植設された部分（裏面側パイル）の糸目付密度が、基材
の表面側でタフティングされた部分（表面側パイル）の
糸目付密度の５０〜２００％である［１］記載のタフト
マット。 ［３］前記表面側パイルの長さが、５ｍｍ以下である
［１］または［２］記載のタフトマット。Means for Solving the Problems To achieve the above object, the present invention has the following gist. [1] In a tuft mat having a sheet-like base material and a plurality of piles planted on the base material on the back surface side of the base material and tufted on the front surface side of the base material, each of the plurality of piles Is composed of a bundle of single yarn of synthetic fiber,
A tuft mat, wherein the fineness of the single yarn is 10 denier or less. [2] In the plurality of piles, the yarn density of a portion planted on the base material on the back surface side of the base material (backside pile) is a portion tufted on the front surface side of the base material (front surface pile). ) The tuft mat according to [1], which has a yarn density of 50 to 200%. [3] The tuft mat according to [1] or [2], wherein the length of the front side pile is 5 mm or less.

【０００５】[0005]

【発明の実施の形態】以下、本発明の実施の形態を図面
を参照しつつ具体的に説明する。図１は、本発明の一実
施形態を模式的に示す断面図である。本発明のタフトマ
ットは、シート状の基材１と、この基材の裏面側で基材
に植設され、かつ基材の表面側でタフティングされた複
数のパイル２，３とを有し、このパイル２，３のそれぞ
れが所定の単糸６の束からなっている。また、本発明で
は、図１に示すように、裏面側パイル（基材の裏面側で
基材に植設されたパイル部分）３は、ラテックス層４を
介してバッキング５によって裏打ちされることが好まし
い。以下、本発明のタフトマットの各構成要素について
説明する。Embodiments of the present invention will be specifically described below with reference to the drawings. FIG. 1 is a sectional view schematically showing one embodiment of the present invention. The tuft mat of the present invention includes a sheet-shaped substrate 1 and a plurality of piles 2 and 3 that are planted on the substrate on the back side of the substrate and tufted on the surface side of the substrate. Each of the piles 2 and 3 is formed of a bundle of a predetermined single yarn 6. Further, in the present invention, as shown in FIG. 1, the back side pile (pile portion planted on the base material on the back side of the base material) 3 may be backed by a backing 5 via a latex layer 4. preferable. Hereinafter, each component of the tuft mat of the present invention will be described.

【０００６】１．シート状の基材 本発明においてシート状の基材は、複数のパイルを固定
するために用いられる。その材質としては、特に制限は
なく、汎用される不織布または織布を適宜用いることが
できる。なお、その材質として、後述するパイルと同一
素材を用いると油の吸収量を向上させることができる。
この同一素材として、例えばポリプロピレンからなる不
織布を用いるとさらに吸油量を向上させることができる
とともに、切断面から不織布等の繊維がほつれ出ること
を防止することもできる。[0006] 1. Sheet-shaped substrate In the present invention, the sheet-shaped substrate is used for fixing a plurality of piles. The material is not particularly limited, and a generally used nonwoven fabric or woven fabric can be used as appropriate. If the same material as the pile described later is used as the material, the oil absorption amount can be improved.
If a nonwoven fabric made of, for example, polypropylene is used as the same material, the oil absorption can be further improved, and fibers such as the nonwoven fabric can be prevented from fraying from the cut surface.

【０００７】２．パイル 本発明に用いられる複数のパイル（繊維束）は、合成繊
維の単糸（モノフィラメント）の束からなっている。パ
イルを構成する単糸は、吸水性，吸油性を持続する繊維
からなるものであれば、特に制限はないが、例えば、ポ
リプロピレン、ナイロン、レーヨン、アクリル，ビニロ
ン、ポリエステル等の繊維からなるものを挙げることが
できる。その繊度（太さ）は、１０デニール以下である
ことが好ましい。１０デニールを超えると、毛細管現象
による吸水性、吸油性の高さ、およびその性能を維持す
ることが困難となる。[0007] 2. Pile The plurality of piles (fiber bundles) used in the present invention are composed of a bundle of single yarns (monofilaments) of synthetic fibers. The single yarn constituting the pile is not particularly limited as long as it is made of a fiber that maintains water absorption and oil absorption. For example, a yarn made of a fiber such as polypropylene, nylon, rayon, acrylic, vinylon, or polyester is used. Can be mentioned. The fineness (thickness) is preferably 10 denier or less. If it exceeds 10 denier, it becomes difficult to maintain high water absorption and oil absorption due to capillary action and its performance.

【０００８】パイルは、上記単糸を束ねたものであり、
かさ高性を向上させるためにはインターミングルのもの
（単糸を束ねてパイルにする際撚りを入れないもの）が
好ましい。その太さは全体で２０００〜３０００デニー
ルであることが好ましい。２０００デニール未満である
と下地としての基材が透けて見えてしまい、見映えが悪
く、商品価値を下げてしまうことになる。また３０００
デニールを超えるパイルを製造することは、インターミ
ングルのものを用いた場合、現在の機械の能力からは困
難である。なお、単糸として撚糸を用いた場合には、撚
り合わせることで糸が締まるため、上述の太さの範囲は
インターミングルの糸よりも広くなる。パイルの形状
は、カットパイルであってもループパイルであってもよ
い。[0008] The pile is a bundle of the single yarns,
In order to improve the bulkiness, it is preferable to use an intermingle (without twisting when bundling single yarn into a pile). The thickness is preferably 2000 to 3000 deniers as a whole. If it is less than 2,000 denier, the base material as a base will be seen through, the appearance will be poor, and the commercial value will be reduced. Also 3000
Manufacturing piles exceeding denier is difficult with current machine capabilities when using intermingle ones. In the case where a twisted yarn is used as a single yarn, the yarn is tightened by twisting, so that the above thickness range is wider than that of the intermingle yarn. The shape of the pile may be a cut pile or a loop pile.

【０００９】パイルの糸目付（密度）は、表面側パイル
（基材の表面側でタフティングされたパイル部分）で４
００〜８００ｇ／ｍ2 （従来品：５００〜１，０００ｇ
／ｍ2 ），裏面側パイル（基材の裏面側で基材に植設さ
れたパイル部分）で１３５〜５３０ｇ／ｍ2 （従来品：
１１５〜６６０ｇ／ｍ2 ）が好ましい。両者の比（表面
側パイル糸目付／裏面側パイル糸目付）は、５０〜２０
０％（従来品：３０〜５０％）が好ましい。このように
裏面側の糸目付の比率を大きくすることにより抜糸強度
を向上させることができるとともに、表面から負荷がか
かった場合であっても、吸収した水や油の逆戻りや流出
による表面の汚れを抑制し、保持力を向上させることが
できる。The yarn weight (density) of the pile is 4 in the surface side pile (pile portion tufted on the front side of the substrate).
00 to 800 g / m 2 (conventional product: 500 to 1,000 g
/ M 2), the back side pile (implanted to the substrate in the back side Pile portion of the substrate) 135~530g / m 2 (conventional product:
115-660 g / m < 2 >) is preferable. The ratio between the two (front side pile yarn weight / back side pile yarn weight) is 50 to 20.
0% (conventional product: 30 to 50%) is preferred. By increasing the ratio of the basis weight of the back side in this way, the thread pulling strength can be improved, and even when a load is applied from the front side, contamination of the surface due to reversion or outflow of absorbed water or oil. And holding power can be improved.

【００１０】表面側パイルの長さは、５ｍｍ以下（従来
品：６〜８ｍｍ）とすることが好ましい。５ｍｍを超え
ると、パイルの起立状態を維持することが困難となる。The length of the front side pile is preferably 5 mm or less (conventional product: 6 to 8 mm). If it exceeds 5 mm, it will be difficult to maintain the upright state of the pile.

【００１１】３．パイルの基材への植設方法 パイルの基材への植設方法は、特に制限はなく、汎用の
タフティング機を用いることによって行うことができ
る。その植設条件としては、たとえば、１／８ゲージ，
ステッチ８，パイル糸目付４４４ｇ／ｍ2 ，パイル長５
ｍｍを挙げることができる。3. Method of Planting Pile on Base Material The method of planting the pile on the base material is not particularly limited, and can be performed by using a general-purpose tufting machine. The planting conditions include, for example, 1/8 gauge,
Stitch 8, pile yarn weight 444g / m 2 , pile length 5
mm.

【００１２】４．ラテックス層 本発明においては、パイルが基材から抜け落ちるのを防
止するため、ラテックス層を設けることが好ましい。そ
の材質としては、接着性と適度な弾性を有するものであ
れば特に制限はなく、汎用されている、たとえば塩化ビ
ニル樹脂、天然ゴム、エチレン酢酸ビニル樹脂、スチレ
ンブタジエンゴム、ニトリルブタジエンゴム等を用いる
ことができる。その使用量は、従来品と同様に１００〜
３００ｇ／ｍ2 とすることが好ましい。その加工方法
は、従来品と同様にスプレーコーティングやロールコー
ティング等を用いることができる。4. Latex Layer In the present invention, a latex layer is preferably provided to prevent the pile from falling off the substrate. The material is not particularly limited as long as it has adhesiveness and appropriate elasticity, and is widely used, for example, vinyl chloride resin, natural rubber, ethylene vinyl acetate resin, styrene butadiene rubber, nitrile butadiene rubber, or the like is used. be able to. Its usage is 100 ~
It is preferably 300 g / m 2 . As the processing method, spray coating, roll coating, or the like can be used as in the case of the conventional product.

【００１３】５．バッキング 本発明においては、マットを床等に載置した場合のずれ
を防止するため、また床材等を保護するためバッキング
（裏地）を設けることが好ましい。その材質としては、
汎用されている、たとえば塩化ビニル樹脂、天然ゴム、
エチレン酢酸ビニル樹脂、スチレンブタジエンゴム、ニ
トリルブタジエンゴム等を用いることができる。その厚
さは、従来品と同様に約０．５〜３．０ｍｍとすること
が好ましい。その加工方法は、従来品と同様に、ナイフ
コートにより、バッキングを貼り合わせる方法、また、
押し出し成形により作製したバッキング用シートを貼り
合わせる方法等を挙げることができる。5. Backing In the present invention, it is preferable to provide a backing (lining) in order to prevent displacement when the mat is placed on a floor or the like, and to protect floor materials or the like. As its material,
Widely used, for example, vinyl chloride resin, natural rubber,
Ethylene vinyl acetate resin, styrene butadiene rubber, nitrile butadiene rubber and the like can be used. Its thickness is preferably about 0.5 to 3.0 mm as in the conventional product. The processing method is the same as the conventional product, the method of laminating the backing with a knife coat,
A method of laminating a backing sheet produced by extrusion molding can be used.

【００１４】[0014]

【実施例】以下、本発明を実施例によってさらに具体的
に説明する。 ［実施例１］６．７デニールのポリプロピレンモノフィ
ラメント（単糸）（超極細タイプの繊維）を１２０本引
き揃えてモノフィラメント（単糸）の束とし、この束を
３本引き揃えて８００デニールのパイル（繊維束）を作
製した。このパイルをポリプロピレンの織布にポリエス
テル綿をパンチングした糸目付１５０ｇ／ｍ2 の基材に
タフティング機で１／８ゲージ、パイル糸目付量４４４
ｇ／ｍ2 、ステッチ８ｍｍの条件で植設し、このタフテ
ィング機のカッターとルーパーとの接圧を通常の３０％
から５０％上げてカットし、パイル長さ５ｍｍのカット
パイルを作製した。次に、カットパイルの抜け落ち防止
のためにニトリルブタジエン系ラテックスを塗布量１０
０ｇにスプレーコーティングで塗布し、さらにマットの
ズレ防止と床材の保護のためにバッキング（裏地）とし
て厚さ０．７ｍｍの押し出し成形により作製したポリエ
チレンシートを貼り合わせて付加した。EXAMPLES The present invention will be described more specifically with reference to the following examples. Example 1 A bundle of monofilaments (single yarns) was prepared by aligning 120 6.7-denier polypropylene monofilaments (single yarns) (ultra-fine fibers), and three bundles of these bundles were aligned with 800-denier piles. (Fiber bundle) was produced. This pile was punched with a cotton woven fabric of polypropylene and polyester cotton, and a 1/8 gauge yarn with a tufting machine was applied to a 150 g / m 2 base material with a yarn weight of 444.
g / m 2 , stitching 8 mm, and the contact pressure between the cutter of this tufting machine and the looper is 30% of the normal pressure.
And cut by 50% to produce a cut pile having a pile length of 5 mm. Next, a nitrile-butadiene-based latex was applied in an amount of 10 to prevent the cut pile from falling off.
0 g was applied by spray coating, and a 0.7 mm-thick extruded polyethylene sheet was attached as a backing (lining) to prevent the mat from shifting and protect the floor material.

【００１５】［比較例１］実施例において、パイル長を
８ｍｍ，パイル糸目付を約８００ｇ／ｍ2 、単糸をナイ
ロン製で太さが１５デニールのものに、またバッキング
を塩化ビニル樹脂製に変えたこと以外は実施例１と同様
にした。Comparative Example 1 In the example, the pile length was 8 mm, the pile yarn weight was about 800 g / m 2 , the single yarn was made of nylon and 15 denier in thickness, and the backing was made of vinyl chloride resin. The procedure was the same as in Example 1, except for the changes.

【００１６】［評価］実施例及び比較例で得られたタフ
トマットの評価項目として、水・油の保持力、水・油の
逆戻り量、および水・油の流出量を選び下記の方法で評
価を行った。 ．それぞれのマットを直径５０ｍｍ円盤に切断し、重
量を測定した。 ．高さ１０ｍｍのところから水または油を５ｃｃ滴下
し重量を測定した。 ．吸収したサンプルの上に２分間直径５０ｍｍのおも
り１ｋｇを載せ荷重をかけた。その際、水や油が流出し
やすいように１０度傾けておいた。 ．２分後おもりを取り除きおもりに付着した量（逆戻
りした量）と、流出した量とサンプルが保持した水・油
の量を測定した。 その結果を、表１に示す。[Evaluation] As the evaluation items of the tuft mats obtained in the examples and comparative examples, water / oil holding power, water / oil reversion amount, and water / oil outflow amount were selected and evaluated by the following method. Was done. . Each mat was cut into a 50 mm diameter disk and its weight was measured. . 5 cc of water or oil was dropped from a height of 10 mm, and the weight was measured. . A weight of 1 kg having a diameter of 50 mm was placed on the absorbed sample for 2 minutes to apply a load. At that time, it was tilted 10 degrees so that water and oil could easily flow out. . Two minutes later, the weight was removed, and the amount attached to the weight (returned amount), the amount flowing out, and the amounts of water and oil retained by the sample were measured. Table 1 shows the results.

【００１７】[0017]

【表１】 [Table 1]

【００１８】[0018]

【発明の効果】以上説明したように本発明によって、吸
水性及び吸油性に優れ、吸収した水や油の逆戻りや流出
が少なく、かつ表面の汚れが目立ちにくいタフトマット
を提供することができる。As described above, according to the present invention, it is possible to provide a tuft mat which is excellent in water absorbency and oil absorbency, has little reversion or outflow of absorbed water or oil, and is hardly contaminated on the surface.

【図面の簡単な説明】[Brief description of the drawings]

【図１】本発明の一実施形態を模式的に示す断面図であ
る。FIG. 1 is a cross-sectional view schematically showing one embodiment of the present invention.

【符号の説明】[Explanation of symbols]

１ 基材 ２ 表面側パイル ３ 裏面側パイル ４ ラテックス層 ５ バッキング ６ 単糸 DESCRIPTION OF SYMBOLS 1 Base material 2 Front side pile 3 Back side pile 4 Latex layer 5 Backing 6 Single yarn

Claims (3)

【特許請求の範囲】[Claims] 【請求項１】 シート状の基材と、この基材の裏面側で
基材に植設され、かつ基材の表面側でタフティングされ
た複数のパイルとを有するタフトマットにおいて、複数
のパイルのそれぞれが、合成繊維の単糸の束からなると
ともに、この単糸の繊度が１０デニール以下であること
を特徴とするタフトマット。1. A tuft mat comprising a sheet-shaped base material and a plurality of piles planted on the base material on the back side of the base material and tufted on the front side of the base material, wherein a plurality of piles are provided. Each of which comprises a bundle of single yarns of synthetic fibers, and wherein the single yarns have a fineness of 10 denier or less. 【請求項２】 前記複数のパイルの、前記基材の裏面側
で基材に植設された部分（裏面側パイル）の糸目付密度
が、基材の表面側でタフティングされた部分（表面側パ
イル）の糸目付密度の５０〜２００％である請求項１記
載のタフトマット。2. The yarn density of a portion of the plurality of piles planted in the base material on the back side of the base material (back side pile) is a portion tufted on the front side of the base material (front surface). The tuft mat according to claim 1, which has a yarn density of 50 to 200% of the side pile density. 【請求項３】 前記表面側パイルの長さが、５ｍｍ以下
である請求項１または２記載のタフトマット。3. The tuft mat according to claim 1, wherein the length of the front side pile is 5 mm or less.
JP19717397A 1997-07-23 1997-07-23 Tufted mat Pending JPH1147069A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP19717397A JPH1147069A (en) 1997-07-23 1997-07-23 Tufted mat
AU85829/98A AU8582998A (en) 1997-07-23 1998-07-21 Tufted mat
PCT/US1998/015261 WO1999005353A1 (en) 1997-07-23 1998-07-21 Tufted mat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19717397A JPH1147069A (en) 1997-07-23 1997-07-23 Tufted mat

Publications (1)

Publication Number Publication Date
JPH1147069A true JPH1147069A (en) 1999-02-23

Family

ID=16370019

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19717397A Pending JPH1147069A (en) 1997-07-23 1997-07-23 Tufted mat

Country Status (3)

Country Link
JP (1) JPH1147069A (en)
AU (1) AU8582998A (en)
WO (1) WO1999005353A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007054605A (en) * 2005-07-29 2007-03-08 First Facilities Co Ltd Facility mat base and facility mat using the same
CN111691090A (en) * 2020-06-05 2020-09-22 山东容润丰地毯有限公司 Tufted carpet and production process and equipment set of tufted carpet

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6770623B1 (en) 1997-12-09 2004-08-03 Eli Lilly And Company Stabilized teriparatide solutions

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4408446A (en) * 1979-08-31 1983-10-11 Monsanto Company Singles carpet yarn
ZA882735B (en) * 1987-05-08 1989-12-27 Minnesota Mining & Mfg Tufted carpet
CA2078626C (en) * 1992-03-06 1999-04-27 Gary W. Shore Method for producing polyamide carpet fibers with improved flame retardancy
US5334452A (en) * 1992-11-16 1994-08-02 Monsanto Company Carpet fibers having multifoliate cross-sectional configuration
US5284009A (en) * 1993-03-09 1994-02-08 E. I. Du Pont De Nemours And Company Fiber blends for improved carpet texture retention
JPH0813234A (en) * 1994-04-28 1996-01-16 Toa Boshoku Kk Dull fiber for shading ombre and shading ombre needle punched carpet
JP2935405B2 (en) * 1994-05-02 1999-08-16 クリーンテックス・ジャパン株式会社 Dust control mat
JP3252615B2 (en) * 1994-09-29 2002-02-04 東レ株式会社 Polyester crimped yarn for carpet and tufting carpet

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007054605A (en) * 2005-07-29 2007-03-08 First Facilities Co Ltd Facility mat base and facility mat using the same
CN111691090A (en) * 2020-06-05 2020-09-22 山东容润丰地毯有限公司 Tufted carpet and production process and equipment set of tufted carpet

Also Published As

Publication number Publication date
WO1999005353A1 (en) 1999-02-04
AU8582998A (en) 1999-02-16

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