JPH1147069A - Tufted mat - Google Patents
Tufted matInfo
- Publication number
- JPH1147069A JPH1147069A JP19717397A JP19717397A JPH1147069A JP H1147069 A JPH1147069 A JP H1147069A JP 19717397 A JP19717397 A JP 19717397A JP 19717397 A JP19717397 A JP 19717397A JP H1147069 A JPH1147069 A JP H1147069A
- Authority
- JP
- Japan
- Prior art keywords
- base material
- pile
- piles
- surface side
- tufted
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
- D05C17/02—Tufted products
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
- D05C17/02—Tufted products
- D05C17/026—Tufted products characterised by the tufted pile surface
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0065—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the pile
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
- D06N7/0073—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing the back coating or pre-coat being applied as an aqueous dispersion or latex
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/02—Synthetic macromolecular fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/02—Synthetic macromolecular fibres
- D06N2201/0218—Vinyl resin fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/02—Synthetic macromolecular fibres
- D06N2201/0245—Acrylic resin fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/02—Synthetic macromolecular fibres
- D06N2201/0254—Polyolefin fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/02—Synthetic macromolecular fibres
- D06N2201/0263—Polyamide fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/04—Vegetal fibres
- D06N2201/042—Cellulose fibres, e.g. cotton
- D06N2201/045—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/12—Permeability or impermeability properties
- D06N2209/126—Permeability to liquids, absorption
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Carpets (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Automatic Embroidering For Embroidered Or Tufted Products (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、タフトマットに関
する。さらに詳しくは吸水性及び吸油性に優れ、吸水し
た水や油の逆戻りや流出が少なく、かつ表面の汚れが目
立ちにくいタフトマットに関する。[0001] The present invention relates to a tuft mat. More specifically, the present invention relates to a tuft mat which has excellent water absorbability and oil absorbency, has little reversion or outflow of water or oil, and has less noticeable surface dirt.
【0002】[0002]
【従来の技術】タフトマットとは、表面に房状のケバ立
ちを設けたマットをいい、靴裏、足裏等の汚れや水分,
油分等を除去,吸収するために床面等に載置して使用さ
れる。このようなタフトマットのうちで、柔軟性のある
繊維を単独で使用したものは、使いはじめの乾燥した状
態では靴底に付着した水分や油分を良く拭き取るもの
の、拭き取られた水分や油分がマット表面にたまり、急
速に拭き取り効果が低下してしまい、表面に汚れとして
いつまでも残ることがあった。これを解決するために、
弾力性に優れたパイル(繊維束)と吸水性に優れたパイ
ルとを植設したタフトマットが提案されているが(特開
平7−299023号公報や特開平8−33605号公
報)、弾力性に優れたパイルと組合わせているため吸水
性に優れたパイルの比率が少なくなっており、吸水、吸
油の量が必ずしも十分に満足し得るものではなかった。
また、弾力性に優れたパイルは、単糸自身が太いもので
あり、パイル部分の密度が低密度なため、マットが傾斜
面に施工された場合、吸収した水や油が流出してしまう
ことがあった。2. Description of the Related Art A tuft mat is a mat having a tufted fluff on its surface.
It is used by placing it on a floor or the like to remove and absorb oil and the like. Among such tuft mats, those using flexible fiber alone can wipe off moisture and oil attached to shoe soles in the dry state at the beginning of use, but the wiped moisture and oil They accumulated on the mat surface, rapidly reduced the wiping effect, and sometimes remained as dirt on the surface. To solve this,
There has been proposed a tuft mat in which a pile (fiber bundle) having excellent elasticity and a pile having excellent water absorbability are planted (Japanese Patent Application Laid-Open Nos. Hei 7-29923 and 8-33605). Because of the combination with the pile having excellent water absorption, the ratio of the pile having excellent water absorption was low, and the amount of water absorption and oil absorption was not always satisfactory.
In addition, piles with excellent elasticity have thick single yarns, and the density of the pile part is low, so that when mats are installed on inclined surfaces, absorbed water or oil may flow out. was there.
【0003】[0003]
【発明が解決しようとする課題】本発明は上述の問題に
鑑みなされたものであり、吸水性及び吸油性に優れ、吸
収した水や油の逆戻りや流出が少なく、かつ表面の汚れ
が目立ちにくいタフトマットを提供することを目的とす
る。DISCLOSURE OF THE INVENTION The present invention has been made in view of the above-mentioned problems, and has excellent water absorption and oil absorption properties, so that there is little return or outflow of absorbed water or oil, and dirt on the surface is less noticeable. The purpose is to provide a tuft mat.
【0004】[0004]
【発明が解決しようとする手段】上記目的を達成するた
め、本発明は、下記の要旨を有する。 [1]シート状の基材と、この基材の裏面側で基材に植
設され、かつ基材の表面側でタフティングされた複数の
パイルとを有するタフトマットにおいて、複数のパイル
のそれぞれが、合成繊維の単糸の束からなるとともに、
この単糸の繊度が10デニール以下であることを特徴と
するタフトマット。 [2]前記複数のパイルの、前記基材の裏面側で基材に
植設された部分(裏面側パイル)の糸目付密度が、基材
の表面側でタフティングされた部分(表面側パイル)の
糸目付密度の50〜200%である[1]記載のタフト
マット。 [3]前記表面側パイルの長さが、5mm以下である
[1]または[2]記載のタフトマット。Means for Solving the Problems To achieve the above object, the present invention has the following gist. [1] In a tuft mat having a sheet-like base material and a plurality of piles planted on the base material on the back surface side of the base material and tufted on the front surface side of the base material, each of the plurality of piles Is composed of a bundle of single yarn of synthetic fiber,
A tuft mat, wherein the fineness of the single yarn is 10 denier or less. [2] In the plurality of piles, the yarn density of a portion planted on the base material on the back surface side of the base material (backside pile) is a portion tufted on the front surface side of the base material (front surface pile). ) The tuft mat according to [1], which has a yarn density of 50 to 200%. [3] The tuft mat according to [1] or [2], wherein the length of the front side pile is 5 mm or less.
【0005】[0005]
【発明の実施の形態】以下、本発明の実施の形態を図面
を参照しつつ具体的に説明する。図1は、本発明の一実
施形態を模式的に示す断面図である。本発明のタフトマ
ットは、シート状の基材1と、この基材の裏面側で基材
に植設され、かつ基材の表面側でタフティングされた複
数のパイル2,3とを有し、このパイル2,3のそれぞ
れが所定の単糸6の束からなっている。また、本発明で
は、図1に示すように、裏面側パイル(基材の裏面側で
基材に植設されたパイル部分)3は、ラテックス層4を
介してバッキング5によって裏打ちされることが好まし
い。以下、本発明のタフトマットの各構成要素について
説明する。Embodiments of the present invention will be specifically described below with reference to the drawings. FIG. 1 is a sectional view schematically showing one embodiment of the present invention. The tuft mat of the present invention includes a sheet-shaped substrate 1 and a plurality of piles 2 and 3 that are planted on the substrate on the back side of the substrate and tufted on the surface side of the substrate. Each of the piles 2 and 3 is formed of a bundle of a predetermined single yarn 6. Further, in the present invention, as shown in FIG. 1, the back side pile (pile portion planted on the base material on the back side of the base material) 3 may be backed by a backing 5 via a latex layer 4. preferable. Hereinafter, each component of the tuft mat of the present invention will be described.
【0006】1.シート状の基材 本発明においてシート状の基材は、複数のパイルを固定
するために用いられる。その材質としては、特に制限は
なく、汎用される不織布または織布を適宜用いることが
できる。なお、その材質として、後述するパイルと同一
素材を用いると油の吸収量を向上させることができる。
この同一素材として、例えばポリプロピレンからなる不
織布を用いるとさらに吸油量を向上させることができる
とともに、切断面から不織布等の繊維がほつれ出ること
を防止することもできる。[0006] 1. Sheet-shaped substrate In the present invention, the sheet-shaped substrate is used for fixing a plurality of piles. The material is not particularly limited, and a generally used nonwoven fabric or woven fabric can be used as appropriate. If the same material as the pile described later is used as the material, the oil absorption amount can be improved.
If a nonwoven fabric made of, for example, polypropylene is used as the same material, the oil absorption can be further improved, and fibers such as the nonwoven fabric can be prevented from fraying from the cut surface.
【0007】2.パイル 本発明に用いられる複数のパイル(繊維束)は、合成繊
維の単糸(モノフィラメント)の束からなっている。パ
イルを構成する単糸は、吸水性,吸油性を持続する繊維
からなるものであれば、特に制限はないが、例えば、ポ
リプロピレン、ナイロン、レーヨン、アクリル,ビニロ
ン、ポリエステル等の繊維からなるものを挙げることが
できる。その繊度(太さ)は、10デニール以下である
ことが好ましい。10デニールを超えると、毛細管現象
による吸水性、吸油性の高さ、およびその性能を維持す
ることが困難となる。[0007] 2. Pile The plurality of piles (fiber bundles) used in the present invention are composed of a bundle of single yarns (monofilaments) of synthetic fibers. The single yarn constituting the pile is not particularly limited as long as it is made of a fiber that maintains water absorption and oil absorption. For example, a yarn made of a fiber such as polypropylene, nylon, rayon, acrylic, vinylon, or polyester is used. Can be mentioned. The fineness (thickness) is preferably 10 denier or less. If it exceeds 10 denier, it becomes difficult to maintain high water absorption and oil absorption due to capillary action and its performance.
【0008】パイルは、上記単糸を束ねたものであり、
かさ高性を向上させるためにはインターミングルのもの
(単糸を束ねてパイルにする際撚りを入れないもの)が
好ましい。その太さは全体で2000〜3000デニー
ルであることが好ましい。2000デニール未満である
と下地としての基材が透けて見えてしまい、見映えが悪
く、商品価値を下げてしまうことになる。また3000
デニールを超えるパイルを製造することは、インターミ
ングルのものを用いた場合、現在の機械の能力からは困
難である。なお、単糸として撚糸を用いた場合には、撚
り合わせることで糸が締まるため、上述の太さの範囲は
インターミングルの糸よりも広くなる。パイルの形状
は、カットパイルであってもループパイルであってもよ
い。[0008] The pile is a bundle of the single yarns,
In order to improve the bulkiness, it is preferable to use an intermingle (without twisting when bundling single yarn into a pile). The thickness is preferably 2000 to 3000 deniers as a whole. If it is less than 2,000 denier, the base material as a base will be seen through, the appearance will be poor, and the commercial value will be reduced. Also 3000
Manufacturing piles exceeding denier is difficult with current machine capabilities when using intermingle ones. In the case where a twisted yarn is used as a single yarn, the yarn is tightened by twisting, so that the above thickness range is wider than that of the intermingle yarn. The shape of the pile may be a cut pile or a loop pile.
【0009】パイルの糸目付(密度)は、表面側パイル
(基材の表面側でタフティングされたパイル部分)で4
00〜800g/m2 (従来品:500〜1,000g
/m2 ),裏面側パイル(基材の裏面側で基材に植設さ
れたパイル部分)で135〜530g/m2 (従来品:
115〜660g/m2 )が好ましい。両者の比(表面
側パイル糸目付/裏面側パイル糸目付)は、50〜20
0%(従来品:30〜50%)が好ましい。このように
裏面側の糸目付の比率を大きくすることにより抜糸強度
を向上させることができるとともに、表面から負荷がか
かった場合であっても、吸収した水や油の逆戻りや流出
による表面の汚れを抑制し、保持力を向上させることが
できる。The yarn weight (density) of the pile is 4 in the surface side pile (pile portion tufted on the front side of the substrate).
00 to 800 g / m 2 (conventional product: 500 to 1,000 g
/ M 2), the back side pile (implanted to the substrate in the back side Pile portion of the substrate) 135~530g / m 2 (conventional product:
115-660 g / m < 2 >) is preferable. The ratio between the two (front side pile yarn weight / back side pile yarn weight) is 50 to 20.
0% (conventional product: 30 to 50%) is preferred. By increasing the ratio of the basis weight of the back side in this way, the thread pulling strength can be improved, and even when a load is applied from the front side, contamination of the surface due to reversion or outflow of absorbed water or oil. And holding power can be improved.
【0010】表面側パイルの長さは、5mm以下(従来
品:6〜8mm)とすることが好ましい。5mmを超え
ると、パイルの起立状態を維持することが困難となる。The length of the front side pile is preferably 5 mm or less (conventional product: 6 to 8 mm). If it exceeds 5 mm, it will be difficult to maintain the upright state of the pile.
【0011】3.パイルの基材への植設方法 パイルの基材への植設方法は、特に制限はなく、汎用の
タフティング機を用いることによって行うことができ
る。その植設条件としては、たとえば、1/8ゲージ,
ステッチ8,パイル糸目付444g/m2 ,パイル長5
mmを挙げることができる。3. Method of Planting Pile on Base Material The method of planting the pile on the base material is not particularly limited, and can be performed by using a general-purpose tufting machine. The planting conditions include, for example, 1/8 gauge,
Stitch 8, pile yarn weight 444g / m 2 , pile length 5
mm.
【0012】4.ラテックス層 本発明においては、パイルが基材から抜け落ちるのを防
止するため、ラテックス層を設けることが好ましい。そ
の材質としては、接着性と適度な弾性を有するものであ
れば特に制限はなく、汎用されている、たとえば塩化ビ
ニル樹脂、天然ゴム、エチレン酢酸ビニル樹脂、スチレ
ンブタジエンゴム、ニトリルブタジエンゴム等を用いる
ことができる。その使用量は、従来品と同様に100〜
300g/m2 とすることが好ましい。その加工方法
は、従来品と同様にスプレーコーティングやロールコー
ティング等を用いることができる。4. Latex Layer In the present invention, a latex layer is preferably provided to prevent the pile from falling off the substrate. The material is not particularly limited as long as it has adhesiveness and appropriate elasticity, and is widely used, for example, vinyl chloride resin, natural rubber, ethylene vinyl acetate resin, styrene butadiene rubber, nitrile butadiene rubber, or the like is used. be able to. Its usage is 100 ~
It is preferably 300 g / m 2 . As the processing method, spray coating, roll coating, or the like can be used as in the case of the conventional product.
【0013】5.バッキング 本発明においては、マットを床等に載置した場合のずれ
を防止するため、また床材等を保護するためバッキング
(裏地)を設けることが好ましい。その材質としては、
汎用されている、たとえば塩化ビニル樹脂、天然ゴム、
エチレン酢酸ビニル樹脂、スチレンブタジエンゴム、ニ
トリルブタジエンゴム等を用いることができる。その厚
さは、従来品と同様に約0.5〜3.0mmとすること
が好ましい。その加工方法は、従来品と同様に、ナイフ
コートにより、バッキングを貼り合わせる方法、また、
押し出し成形により作製したバッキング用シートを貼り
合わせる方法等を挙げることができる。5. Backing In the present invention, it is preferable to provide a backing (lining) in order to prevent displacement when the mat is placed on a floor or the like, and to protect floor materials or the like. As its material,
Widely used, for example, vinyl chloride resin, natural rubber,
Ethylene vinyl acetate resin, styrene butadiene rubber, nitrile butadiene rubber and the like can be used. Its thickness is preferably about 0.5 to 3.0 mm as in the conventional product. The processing method is the same as the conventional product, the method of laminating the backing with a knife coat,
A method of laminating a backing sheet produced by extrusion molding can be used.
【0014】[0014]
【実施例】以下、本発明を実施例によってさらに具体的
に説明する。 [実施例1]6.7デニールのポリプロピレンモノフィ
ラメント(単糸)(超極細タイプの繊維)を120本引
き揃えてモノフィラメント(単糸)の束とし、この束を
3本引き揃えて800デニールのパイル(繊維束)を作
製した。このパイルをポリプロピレンの織布にポリエス
テル綿をパンチングした糸目付150g/m2 の基材に
タフティング機で1/8ゲージ、パイル糸目付量444
g/m2 、ステッチ8mmの条件で植設し、このタフテ
ィング機のカッターとルーパーとの接圧を通常の30%
から50%上げてカットし、パイル長さ5mmのカット
パイルを作製した。次に、カットパイルの抜け落ち防止
のためにニトリルブタジエン系ラテックスを塗布量10
0gにスプレーコーティングで塗布し、さらにマットの
ズレ防止と床材の保護のためにバッキング(裏地)とし
て厚さ0.7mmの押し出し成形により作製したポリエ
チレンシートを貼り合わせて付加した。EXAMPLES The present invention will be described more specifically with reference to the following examples. Example 1 A bundle of monofilaments (single yarns) was prepared by aligning 120 6.7-denier polypropylene monofilaments (single yarns) (ultra-fine fibers), and three bundles of these bundles were aligned with 800-denier piles. (Fiber bundle) was produced. This pile was punched with a cotton woven fabric of polypropylene and polyester cotton, and a 1/8 gauge yarn with a tufting machine was applied to a 150 g / m 2 base material with a yarn weight of 444.
g / m 2 , stitching 8 mm, and the contact pressure between the cutter of this tufting machine and the looper is 30% of the normal pressure.
And cut by 50% to produce a cut pile having a pile length of 5 mm. Next, a nitrile-butadiene-based latex was applied in an amount of 10 to prevent the cut pile from falling off.
0 g was applied by spray coating, and a 0.7 mm-thick extruded polyethylene sheet was attached as a backing (lining) to prevent the mat from shifting and protect the floor material.
【0015】[比較例1]実施例において、パイル長を
8mm,パイル糸目付を約800g/m2 、単糸をナイ
ロン製で太さが15デニールのものに、またバッキング
を塩化ビニル樹脂製に変えたこと以外は実施例1と同様
にした。Comparative Example 1 In the example, the pile length was 8 mm, the pile yarn weight was about 800 g / m 2 , the single yarn was made of nylon and 15 denier in thickness, and the backing was made of vinyl chloride resin. The procedure was the same as in Example 1, except for the changes.
【0016】[評価]実施例及び比較例で得られたタフ
トマットの評価項目として、水・油の保持力、水・油の
逆戻り量、および水・油の流出量を選び下記の方法で評
価を行った。 .それぞれのマットを直径50mm円盤に切断し、重
量を測定した。 .高さ10mmのところから水または油を5cc滴下
し重量を測定した。 .吸収したサンプルの上に2分間直径50mmのおも
り1kgを載せ荷重をかけた。その際、水や油が流出し
やすいように10度傾けておいた。 .2分後おもりを取り除きおもりに付着した量(逆戻
りした量)と、流出した量とサンプルが保持した水・油
の量を測定した。 その結果を、表1に示す。[Evaluation] As the evaluation items of the tuft mats obtained in the examples and comparative examples, water / oil holding power, water / oil reversion amount, and water / oil outflow amount were selected and evaluated by the following method. Was done. . Each mat was cut into a 50 mm diameter disk and its weight was measured. . 5 cc of water or oil was dropped from a height of 10 mm, and the weight was measured. . A weight of 1 kg having a diameter of 50 mm was placed on the absorbed sample for 2 minutes to apply a load. At that time, it was tilted 10 degrees so that water and oil could easily flow out. . Two minutes later, the weight was removed, and the amount attached to the weight (returned amount), the amount flowing out, and the amounts of water and oil retained by the sample were measured. Table 1 shows the results.
【0017】[0017]
【表1】 [Table 1]
【0018】[0018]
【発明の効果】以上説明したように本発明によって、吸
水性及び吸油性に優れ、吸収した水や油の逆戻りや流出
が少なく、かつ表面の汚れが目立ちにくいタフトマット
を提供することができる。As described above, according to the present invention, it is possible to provide a tuft mat which is excellent in water absorbency and oil absorbency, has little reversion or outflow of absorbed water or oil, and is hardly contaminated on the surface.
【図1】本発明の一実施形態を模式的に示す断面図であ
る。FIG. 1 is a cross-sectional view schematically showing one embodiment of the present invention.
1 基材 2 表面側パイル 3 裏面側パイル 4 ラテックス層 5 バッキング 6 単糸 DESCRIPTION OF SYMBOLS 1 Base material 2 Front side pile 3 Back side pile 4 Latex layer 5 Backing 6 Single yarn
Claims (3)
基材に植設され、かつ基材の表面側でタフティングされ
た複数のパイルとを有するタフトマットにおいて、複数
のパイルのそれぞれが、合成繊維の単糸の束からなると
ともに、この単糸の繊度が10デニール以下であること
を特徴とするタフトマット。1. A tuft mat comprising a sheet-shaped base material and a plurality of piles planted on the base material on the back side of the base material and tufted on the front side of the base material, wherein a plurality of piles are provided. Each of which comprises a bundle of single yarns of synthetic fibers, and wherein the single yarns have a fineness of 10 denier or less.
で基材に植設された部分(裏面側パイル)の糸目付密度
が、基材の表面側でタフティングされた部分(表面側パ
イル)の糸目付密度の50〜200%である請求項1記
載のタフトマット。2. The yarn density of a portion of the plurality of piles planted in the base material on the back side of the base material (back side pile) is a portion tufted on the front side of the base material (front surface). The tuft mat according to claim 1, which has a yarn density of 50 to 200% of the side pile density.
である請求項1または2記載のタフトマット。3. The tuft mat according to claim 1, wherein the length of the front side pile is 5 mm or less.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19717397A JPH1147069A (en) | 1997-07-23 | 1997-07-23 | Tufted mat |
AU85829/98A AU8582998A (en) | 1997-07-23 | 1998-07-21 | Tufted mat |
PCT/US1998/015261 WO1999005353A1 (en) | 1997-07-23 | 1998-07-21 | Tufted mat |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19717397A JPH1147069A (en) | 1997-07-23 | 1997-07-23 | Tufted mat |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH1147069A true JPH1147069A (en) | 1999-02-23 |
Family
ID=16370019
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP19717397A Pending JPH1147069A (en) | 1997-07-23 | 1997-07-23 | Tufted mat |
Country Status (3)
Country | Link |
---|---|
JP (1) | JPH1147069A (en) |
AU (1) | AU8582998A (en) |
WO (1) | WO1999005353A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007054605A (en) * | 2005-07-29 | 2007-03-08 | First Facilities Co Ltd | Facility mat base and facility mat using the same |
CN111691090A (en) * | 2020-06-05 | 2020-09-22 | 山东容润丰地毯有限公司 | Tufted carpet and production process and equipment set of tufted carpet |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6770623B1 (en) | 1997-12-09 | 2004-08-03 | Eli Lilly And Company | Stabilized teriparatide solutions |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4408446A (en) * | 1979-08-31 | 1983-10-11 | Monsanto Company | Singles carpet yarn |
ZA882735B (en) * | 1987-05-08 | 1989-12-27 | Minnesota Mining & Mfg | Tufted carpet |
CA2078626C (en) * | 1992-03-06 | 1999-04-27 | Gary W. Shore | Method for producing polyamide carpet fibers with improved flame retardancy |
US5334452A (en) * | 1992-11-16 | 1994-08-02 | Monsanto Company | Carpet fibers having multifoliate cross-sectional configuration |
US5284009A (en) * | 1993-03-09 | 1994-02-08 | E. I. Du Pont De Nemours And Company | Fiber blends for improved carpet texture retention |
JPH0813234A (en) * | 1994-04-28 | 1996-01-16 | Toa Boshoku Kk | Dull fiber for shading ombre and shading ombre needle punched carpet |
JP2935405B2 (en) * | 1994-05-02 | 1999-08-16 | クリーンテックス・ジャパン株式会社 | Dust control mat |
JP3252615B2 (en) * | 1994-09-29 | 2002-02-04 | 東レ株式会社 | Polyester crimped yarn for carpet and tufting carpet |
-
1997
- 1997-07-23 JP JP19717397A patent/JPH1147069A/en active Pending
-
1998
- 1998-07-21 WO PCT/US1998/015261 patent/WO1999005353A1/en active Application Filing
- 1998-07-21 AU AU85829/98A patent/AU8582998A/en not_active Abandoned
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007054605A (en) * | 2005-07-29 | 2007-03-08 | First Facilities Co Ltd | Facility mat base and facility mat using the same |
CN111691090A (en) * | 2020-06-05 | 2020-09-22 | 山东容润丰地毯有限公司 | Tufted carpet and production process and equipment set of tufted carpet |
Also Published As
Publication number | Publication date |
---|---|
WO1999005353A1 (en) | 1999-02-04 |
AU8582998A (en) | 1999-02-16 |
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